CN1433858A - Smelting furnace structure for magnesium alloy pressure casting machine - Google Patents
Smelting furnace structure for magnesium alloy pressure casting machine Download PDFInfo
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- CN1433858A CN1433858A CN 02102527 CN02102527A CN1433858A CN 1433858 A CN1433858 A CN 1433858A CN 02102527 CN02102527 CN 02102527 CN 02102527 A CN02102527 A CN 02102527A CN 1433858 A CN1433858 A CN 1433858A
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- molten soup
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Abstract
The present invention relates to a melting furnace structure for magnesium alloy pressure casting machine, and is applicable to magnesium ignot melting and molten magnesium fluid temp. retention for die casting magnesium alloy. Said melting furnace structure includes a crucible for holding molten magnesium fluid, an upper cover for covering upper portion of said crucible, the upper cover has a feeding opening through which the raw material block can be put into the crucible, a slide door for closing said opening, a pump positioned in the interior of the crucible for driving the molten fluid and making it circularly flow, a molten fluid injectino unit whose tail end is equipped with a gooseneck tube whose prephery is equipped with a heat-insulating device, for example.
Description
Technical field
The invention relates to a kind of die cast equipment.Particularly about a kind of smelting furnace structure for magnesium alloy pressure casting machine, applicable to the magnesium alloy pressure-casting moulding.
Background technology
Along with high-tech development, the utensil of daily life, for example modal notebook computer, mobile phone, 3C Product shells such as VCD, DVD, parts such as automobile, motorcycle, hand-held tool and bicycle, the magnesium alloy materials manufacturing is adopted in the capital, to lower its weight and to increase its intensity, also make its shell more attractive in appearance.Magnesium alloy case of these utensils or the like generally is the magnesium alloy materials by molten condition, via pressure casting method, and ejection formation, or alternate manner manufacturing.At present, magnesium alloy has been widely used in the manufacturing of utensil part.
Fig. 1 is the device systems of traditional magnesium alloy pressure-casting moulding, and it comprises a die unit 50 and a smelting furnace part.Smelting furnace comprises that a molten soup crucible is to contain molten soup 52.In molten soup crucible top one loam cake is arranged, be covered in molten soup crucible top.One molten soup injection unit is arranged in the molten soup crucible, and it comprises a terminal gooseneck 58, and its base portion mainly comprises molten soup inlet 54 and one piston 56, to promote molten soup 52, makes it by gooseneck 58 (gooseneck), penetrate molten soup 52 to die unit 50 with moulding.Because traditional furnace construction is by present technique field those of ordinary skill is known, not in this detailed description.Yet traditional furnace construction anatomizes through the inventor, finds to have many shortcomings.Below only further bright at its part that produces shortcoming.
Fig. 2 A is a profile of traditional furnace construction.Fig. 2 B is, corresponding to the conventional furnaces structure of Fig. 2 A, the profile of its other direction.In Fig. 2 A-Fig. 2 B, molten soup 52 is contained by molten soup crucible.The outside three limit having heaters 60a of molten soup crucible, 60b, 60c.These heaters are heated to predetermined temperature in order to the fusing of raw material magnesium alloy piece.Heater also can only be arranged at both sides.
Wherein, furnace construction comprises a molten soup injection unit, and it comprises the terminal gooseneck 58 and the extrusion mechanism 58 ' of cardinal extremity.Yet be noted that traditionally, one side smelting furnace does not have a heater near gooseneck 58.This is to keep a short length for the length that makes gooseneck 58.If there is one side of gooseneck 58 that heater is set, then the length of gooseneck 58 certainly will lengthening.The shortcoming that its gooseneck 58 length increase is, if the molten soup that desire penetrates, because it is through oversize gooseneck 58, thereby cooling, cause die casting filling difficulty.
Yet if keep only three limits heating, molten soup because of its temperature descends, causes the separation of composition on the one side near gooseneck 58 easily.This causes another problem again.Certainly, install a heater additional in one side near gooseneck 58, as above-mentioned consideration, and inappropriate.Therefore, traditional furnace construction, it all has shortcoming always, its both shortcomings, the method that Shang Weiyou solves simultaneously.
Because above-mentioned arrangement, basically, traditional furnace construction has the temperature distributing disproportionation of molten soup 52, and also causes the phenomenon of composition inequality.
Traditional furnace construction except above-mentioned shortcoming, also has some problems in addition.Fig. 3 is traditional furnace construction, the profile of its loam cake.In Fig. 3, on be stamped a feed openings 62.Raw material block 68, for example the magnesium alloy piece through a slide plate 66, is dropped into crucible, becomes molten soup 52 through heat fused.Feed openings 62 is lifted up and down by one traditionally, and flip 64 covers.In the time will dropping into raw material block 68, flip 64 is raised.Feed intake finish after, again flip 64 is covered in feed openings 62.
In flip 64 modes of Fig. 3, open the disturbance that feed openings 62 can cause gas, so make the loss of protective gas.Generally, the molten soup of the magnesium alloy of Yin Gaowen very easily burns, and its upper surface has one deck protective gas.Generally be fluorine-containing SF6 gas, its price is because of the environmental protection factor, and is very expensive.And, should try one's best and not waste SF6 gas because of the consideration of environmental protection factor.Yet if adopt flip 64, the mechanism of its open and close all can cause great gas disturbance, causes the loss of protective gas.
Summary of the invention
The purpose of this invention is to provide a furnace construction, under the length that does not increase gooseneck, it has makes molten soup temperature effect of uniform.
The invention provides a furnace construction, it comprises a sliding door, replaces the mechanism that tradition starts mode, in order to open and close charging aperture, so avoids the disturbance of protective gas, reduces the loss of protective gas.
The invention provides a furnace construction.This furnace construction is applicable to the magnesium alloy pressure-casting moulding, comprises a molten soup crucible, to contain molten soup.One loam cake is covered in molten soup crucible top.On be stamped a feed openings, make the raw material block input wherein.This feed openings can be closed or open to one sliding door.One pumping circulates molten soup in order to driving in molten soup crucible.One molten soup injection unit, it comprises a terminal gooseneck.Around gooseneck, be provided with a heat retainer, for example in all wave heaters, to keep molten soup temperature.The molten a plurality of heaters of soup crucible outer setting are with the melt raw material piece.
In the above-mentioned furnace construction, its pumping comprises a molten soup efferent duct, has a direction and points to the position that temperature may be lower, and molten soup is circulated, and impels temperature even.
In the above-mentioned furnace construction, this pumping is positioned near those outer wall heater one.
In the above-mentioned furnace construction, wherein this pumping is arranged in this molten soup crucible, and this molten soup has a place of higher temperature.
Description of drawings
Fig. 1 is the fusion device systems of traditional magnesium alloy pressure-casting moulding;
Fig. 2 A is a profile of traditional furnace construction;
Fig. 2 B is the conventional furnaces structure corresponding to Fig. 2 A, the profile of its other direction;
Fig. 3 is traditional furnace construction, the profile of its loam cake;
Fig. 4 is according to the present invention, the last pseudosection of furnace construction;
Fig. 5 A is according to the present invention, the structure side profile of sliding door; And
Fig. 5 B is according to the present invention, the structure top view of sliding door.
50: die unit
52: molten soup
54: molten soup inlet
56: piston
58: gooseneck
60a, 60b, 60c: heater
62: the magnesium ingot charging aperture
64: flip
66: slide plate
68: the magnesium ingot raw material block
70: heat retainer
72: pumping
74: the pumping efferent duct
76: slide rail
78: sliding door
80: door knob
The specific embodiment
Features more of the present invention are included in the molten soup crucible, and a pumping is set, and with so that molten soup circulates, to melt the soup temperature even to promote, and makes and keep its composition.In addition, around gooseneck, a heat retainer is set again,, is unlikely to cooling, influence the effect of die cast to keep the molten temperature of soup in gooseneck.
Charging aperture of the present invention is the sliding door that slides by, and the control of opening and closing is so avoided protective gas generation flow-disturbing and lost.
Below for an embodiment, as the description of feature of the present invention.Fig. 4 is according to the present invention, the last pseudosection of furnace construction.In Fig. 4, molten soup 52 contains in a molten soup crucible.Around the molten soup crucible some heaters are arranged, but, do not need heater in one side that gooseneck 58 is arranged.And in molten soup crucible, be provided with some assemblies and comprise Fig. 2 A as described above, gooseneck 58 structures are with the molten soup propulsive mechanism 58 ' of gooseneck 58 base portions.Gooseneck 58 constitutes a molten soup injection unit with molten soup propulsive mechanism 58 '.About the part of gooseneck 58, traditionally as Fig. 2 A, molten soup is conducted to die unit 50, causes the difficulty of die casting easily because of cooling.The present invention causes the problem of cooling in order to solve molten soup by gooseneck 58, around gooseneck 58, is equiped with a heat retainer 70, for example is the heater of middle cycle, is looped around on the gooseneck 58.So, when molten soup passes through gooseneck 58, can obviously not cool off, carry out die casting smoothly to keep.
In addition, in molten soup crucible, also can comprise a pumping 72 is set.Pumping 72 has an outlet 74.Drive molten soup 52 by pumping 72, its direction according to outlet 74 is promoted.So, molten soup 52 causes molten soup 52 circulating in crucible by the driving of pumping 72, so can promote the even of molten soup 52 temperature.With the example that is set to of heater among Fig. 4, it is three limit having heaters only.Molten soup 52 is near this three limit, and its temperature is higher naturally.And one side of gooseneck 58 is arranged, because of there not being the setting of heater, its temperature can be lower.Therefore, pumping 72 can be arranged at one side of having heaters, and outlet 74 is towards the lower one side of temperature.Therefore because the effect of pumping 72 can make molten soup 52 temperature be tending towards a distribution more uniformly.
As for the position of pumping 72,, can change according to actual design with the direction of outlet 74.For example, if the volume of smelting furnace is less, the position of pumping 72 also can be arranged at the middle part.
In addition, gooseneck 58 of the present invention has the insulation of heat retainer 70, allows the length of gooseneck 58 to increase, one side it also can suitably increase by a heater in gooseneck 58.Yet, if wish that the length of gooseneck 58 is constant, and do not set up heater, the effect of pumping 72 this moment is just more obvious.
Then about the consume problem of protective gas, the present invention proposes to adopt the mode of sliding door to solve.In Fig. 4, the loam cake of molten soup crucible has an opening 62, is the input port of material piece 68.Material piece 68, for example magnesium alloy ingot is dropped in the crucible by slide plate 66, is fused into soup 52 by heater.One sliding door 78 utilizes the mechanism of sliding, and can close or open opening 62.
Fig. 5 A is according to the present invention, the structure side profile of sliding door.And Fig. 5 B is according to the present invention, the structure top view of sliding door.In Fig. 5 A-Fig. 5 B, sliding door 78 is installed on a pair of slide rail 76.One door knob 80 is arranged on the sliding door 78.Sliding door 78 moves along slide rail 76, to close opening 62.Between molten soup 52 surfaces and cover plate, be filled with protective gas.When material piece 68 was desired to be dropped into, sliding door 78 slided traversing.Because the mechanism of sliding, the flow-disturbing that it more can not cause protective gas causes the loss of protective gas.
According to above-mentioned, the present invention carries out effectiveness analysis to traditional furnace construction, and finding has multinomial shortcoming, in addition at shortcoming, proposes some modes, can solve the shortcoming that is proposed by the present invention at least.It is as follows that the present invention has multiple advantages at least:
1. the present invention is provided with a pumping 72 in molten soup crucible, with so that molten soup circulate, even to promote molten soup temperature, make and keep its composition.
2. the present invention around gooseneck 58, is provided with a heat retainer 70 again, to keep the molten temperature of soup in gooseneck 58, is unlikely to cooling, influences the effect of die cast.
3. charging aperture 62 of the present invention adopts the sliding door 78 that slides by, and the control of opening and closing is so avoided protective gas generation flow-disturbing and lost.
Claims (13)
1, a kind of smelting furnace structure for magnesium alloy pressure casting machine applicable to the magnesium alloy pressure-casting moulding, is characterized in that, this structure comprises:
One molten soup crucible is to contain a molten soup;
One loam cake is covered in the top of this molten soup crucible, is stamped a feed openings on this, makes the raw material block input should molten soup crucible;
One sliding door can be closed this opening;
A plurality of outer wall heaters are arranged at the outside of this molten soup crucible, become this molten soup to melt this raw material block;
One pumping is arranged in the molten soup crucible, in order to driving this molten soup is circulated;
One molten soup injection unit, it comprises a terminal gooseneck; And
One heat retainer is arranged at gooseneck on every side to keep this molten soup temperature.
2, smelting furnace structure for magnesium alloy pressure casting machine as claimed in claim 1 is characterized in that, this heat retainer comprises all wave heaters in.
3, smelting furnace structure for magnesium alloy pressure casting machine as claimed in claim 1 is characterized in that, this pumping comprises a molten soup efferent duct, has a direction and points to the position that temperature may be lower, and molten soup is circulated, and impels temperature even.
4, smelting furnace structure for magnesium alloy pressure casting machine as claimed in claim 1 is characterized in that, this pumping is positioned near those outer wall heater one.
5, smelting furnace structure for magnesium alloy pressure casting machine as claimed in claim 1 is characterized in that, this pumping is arranged in this molten soup crucible, and this molten soup has a place of higher temperature.
6, a kind of furnace construction, is characterized in that this structure comprises applicable to the magnesium alloy pressure-casting moulding;
One molten soup crucible is to contain a molten soup;
One loam cake is covered in the top of this molten soup crucible, is stamped a feed openings on this, makes the raw material block input should molten soup crucible;
Can close this opening for one;
A plurality of outer wall heaters are arranged at the outside of this molten soup crucible, become this molten soup to melt this raw material block;
One pumping is arranged in this molten soup crucible, in order to driving this molten soup is circulated; And
One molten soup injection unit should molten soup in order to penetrate
7, furnace construction as claimed in claim 6 is characterized in that, this pumping comprises a molten soup efferent duct, has a direction and points to the position that temperature may be lower, and molten soup is circulated, and impels temperature even.
8, furnace construction as claimed in claim 6 is characterized in that, this pumping is positioned near those outer wall heater one.
9, furnace construction as claimed in claim 6 is characterized in that, this pumping is arranged in this molten soup crucible, and this molten soup has a place of higher temperature.
10, a kind of furnace construction, is characterized in that this structure comprises applicable to the magnesium alloy pressure-casting moulding;
One molten soup crucible is to contain a molten soup;
One loam cake is covered in the top of this molten soup crucible, is stamped a feed openings on this, makes the raw material block input should molten soup crucible;
Can close this opening for one;
A plurality of outer wall heaters are arranged at the outside of this molten soup crucible, become this molten soup to melt this raw material block; And
One molten soup injection unit, it comprises a terminal gooseneck.
11, furnace construction as claimed in claim 10 is characterized in that, this structure more comprises a heat retainer, is arranged at around this gooseneck, to keep the temperature of this molten soup.
12, furnace construction as claimed in claim 11 is characterized in that, this heat retainer comprises all wave heaters in.
13, furnace construction as claimed in claim 11 is characterized in that, this door comprises a sliding door.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 02102527 CN1289236C (en) | 2002-01-25 | 2002-01-25 | Smelting furnace structure for magnesium alloy pressure casting machine |
Applications Claiming Priority (1)
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CN 02102527 CN1289236C (en) | 2002-01-25 | 2002-01-25 | Smelting furnace structure for magnesium alloy pressure casting machine |
Publications (2)
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CN1433858A true CN1433858A (en) | 2003-08-06 |
CN1289236C CN1289236C (en) | 2006-12-13 |
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CN 02102527 Expired - Fee Related CN1289236C (en) | 2002-01-25 | 2002-01-25 | Smelting furnace structure for magnesium alloy pressure casting machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100355519C (en) * | 2006-07-07 | 2007-12-19 | 瑞玛泰(北京)科技有限公司 | Magnesium alloy liquid controlling device |
CN116851737A (en) * | 2023-09-01 | 2023-10-10 | 昆山美和机械有限公司 | Novel maintenance device for magnesium alloy pump discharging machine |
-
2002
- 2002-01-25 CN CN 02102527 patent/CN1289236C/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100355519C (en) * | 2006-07-07 | 2007-12-19 | 瑞玛泰(北京)科技有限公司 | Magnesium alloy liquid controlling device |
CN116851737A (en) * | 2023-09-01 | 2023-10-10 | 昆山美和机械有限公司 | Novel maintenance device for magnesium alloy pump discharging machine |
CN116851737B (en) * | 2023-09-01 | 2023-11-07 | 昆山美和机械有限公司 | Novel maintenance device for magnesium alloy pump discharging machine |
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CN1289236C (en) | 2006-12-13 |
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Granted publication date: 20061213 Termination date: 20140125 |