CN1425715A - Self lubricating wear resistant polyaryl thioether composite material and its preparing method - Google Patents
Self lubricating wear resistant polyaryl thioether composite material and its preparing method Download PDFInfo
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- CN1425715A CN1425715A CN 02128143 CN02128143A CN1425715A CN 1425715 A CN1425715 A CN 1425715A CN 02128143 CN02128143 CN 02128143 CN 02128143 A CN02128143 A CN 02128143A CN 1425715 A CN1425715 A CN 1425715A
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Abstract
The present invention relates to self-lubricating wear resistant composite polyaryl thioether material and its preparation process. The self-lubricating wear resistant composite polyaryl thioether material is prepared with polyaryl thioether, fine PTFE powder, organic lubricating stuffing, inorganic lubricating stuffing and compatilizer, and through mixing in high speed mixer, extrusion in double-screw extruder, high speed cutting at 260-360 deg.c to pelletize. The composite material has friction coefficient 0.12-0.20, abrasion loss of 0.5-1.8 mg and other excellent performance and thus wide use. During the preparation process, reinforcing fiber may be added if necessary.
Description
One, technical field
The present invention relates to a kind of self lubricating wear resistant polyaryl thioether and preparation method thereof, belong to the polymer composite preparation field.
Two, background technology
Poly arylidene thio-ester comprises a big class sulfur-bearing aryl polymer, as polyphenylene sulfide, PPSS, polyphenylene sulfide ketone and polyphenylene sulfide acid amides etc., wherein, in beginning large-scale industrial production in 1973, it was a kind of special engineering plastics of excellent combination property to polyphenylene sulfide, have high temperature resistant, corrosion-resistant, radiation hardness, do not fire, nontoxic, mechanical property and electrical property be very excellent, the dimensional stability of goods is good, available several different methods forming process, and can carry out secondary processing to goods.In order to further expand the Application of Polyphenylene Sulfide field, people have made extensive work at the aspects such as frictional coefficient raising oilness that reduce polyphenylene sulfide, have obtained the wear-resisting polyphenyl thioether composite material of oilness.It is compared with traditional oilness macromolecular material such as polytetrafluoroethylene (PTFE), polyoxymethylene (POM), polybenzoate (PPHBA), nylon (PA) etc., all is greatly improved at aspects such as machine-shaping, intensity, high temperature resistant, erosion resistance, goods shrinkability and dimensional stabilitys and improves.U.S. Pat 5,962,376, US 5,900,453,5,726,232, it is main and auxiliary carry out compound blend with other organic class oilness materials such as nylon, grease and some mineral-type oilness materials such as molybdenumdisulphide, graphite etc. and prepare the oilness polyphenylene sulfide that Japanese Patent JP 09291297, JP 04178497, JP 07179846, JP 01038471, JP 01038472, JP 58131429, JP 53055361, JP 52129761 generally adopt polyphenylene sulfide and tetrafluoroethylene.But because PTFE specific molecule structure, surface energy is extremely low, nonpolarity, activity is very little, very poor with the consistency of polyphenylene sulfide and other polymkeric substance, and the PTFE particle is easy to reunite, difficulty is uniformly dispersed with the polyphenylene sulfide blend time, thereby cause the interface binding power of PPS/PTFE blend alloy poor, macroface easily takes place to be separated, the direct performance of impact polymer alloy, and cause the processibility of material and lack of homogeneity, frictional coefficient still higher thus, shortcoming such as self lubricity is not enough, goods homogeneity and stability are not ideal enough.
Three, summary of the invention
The objective of the invention is provides a kind of self lubricating wear resistant polyaryl thioether material and preparation method thereof at the deficiencies in the prior art.Be characterized in polyarylene sulfide resin, adding PTFE micro mist, organic and inorganic lubricant filler and compatilizer and prepare self lubricating wear resistant polyaryl thioether composite material.Also can in the process of preparation self lubricating wear resistant polyaryl thioether composite material, add fortifying fibre, so that the self lubricity matrix material that makes meets the different needs.
The present inventor finds:
1, when the naphthalene-sodium solution that adopts tetrahydrofuran (THF) (THF) carries out chemical conversion treatment to PTFE, can make PTFE in treating processes, produce NaF, after other polymer blending, NaF can play coupling agent, sodium can destroy the C-F key simultaneously, remove the lip-deep part F atom of PTFE, make its surperficial defluorinate form a thin coffee-like carburization zone and introduced OH, CO, C=C, COOH isopolarity group, become response type tetrafluoroethylene (R-PTFE), its surface energy increases than PTFE, contact angle diminishes, and wetting property improves, thereby has improved the consistency of material;
2, when the content of PTFE is lower than 3%, the lubricity of matrix material increases limited, when PTFE content surpasses 50%, and the processibility variation of material, and make material property decline to a great extent;
3, when the content of compatilizer is lower than 2%, the compatible effect of storeroom can not demonstrate fully, and when the content of compatilizer is higher than 25%, will influence the mechanical property of matrix material, cause its physical strength to descend, this is because material is subjected to the event of the Effect on Performance of compatilizer own;
4, the adding of organic lubricant filler can effectively improve the lubricity of matrix material, further reduces the frictional coefficient and the wear loss of matrix material, and its effective level has than big-difference according to the difference of tool additive.
5, when the content of inorganic lubricious fillers is lower than 10%, its adding can effectively improve the intensity of matrix material, further reduces the wear loss and the frictional coefficient of matrix material, but when its content surpasses 25%, the processibility of material and mechanical property variation.
6, the shearing rate of raising twin screw extruder helps increasing the consistency of matrix material;
7, when the self lubricating wear resistant polyaryl thioether compound system further with wear-resistant type fortifying fibre compound tense mutually, can make through fibre-reinforced self lubricating wear resistant polyaryl thioether composite material, can greatly improve the physical and mechanical properties and the use temperature of matrix material, further reduce the wear loss of matrix material.
Purpose of the present invention is realized that by following technical measures wherein said raw material umber is parts by weight except that specified otherwise.
The recipe ingredient of self lubricating wear resistant polyaryl thioether composite material is:
100 parts of poly arylidene thio-esters
5~80 parts of ptfe micropowders
0.5~80 part of organic lubricant filler
The inorganic lubricious fillers particle diameter is 0.5~80 part of 1~200 μ m
0.5~40 part of compatilizer
0~80 part of fortifying fibre
Wherein poly arylidene thio-ester is a polyphenylene sulfide, at least a in PPSS, polyphenylene sulfide ketone and/or the polyphenylene sulfide acid amides.
Organic lubricant filler is at least a in trimeric cyanamide-cyanuric acid complex compound (MCA), polybenzoate (PPHBA), nylon (PA) and/or the mineral oil.
Inorganic lubricious fillers is at least a in molybdenumdisulphide, oildag, fluorographite, tungsten sulfide, lead telluride and/or the carbon black.
At least a for through in response type tetrafluoroethylene (R-PTFE), Meltability polytetrafluorethyletubular (PFA), tetrafluoraoethylene-hexafluoropropylene copolymer resin (FEP), vinyl fluoride-propylene ether resin (EPE) and/or the silicone resin of chemical conversion treatment of compatilizer.
Fortifying fibre is at least a in carbon fiber, glass fibre, boron fibre and/or the aramid fiber.
The manufacture method of self lubricating wear resistant polyaryl thioether composite material:
(1) surface treatment of teflon resin
A. the preparation of treatment solution:
Tetrahydrofuran (THF) 1800ml is added in the three-necked bottle of belt stirrer, thermometer and reflux exchanger, and three-necked bottle inserted in the cooling bath, under agitation, adding refined naphthalene 220~260 restrains it is dissolved fully, progressively adds sodium Metal 99.5 40~50 grams, and hierarchy of control temperature is between 4~8 ℃, after finishing, continuation fed nitrogen about 2~3 hours in reaction system, obtain the tetrahydrofuran (THF) naphthalene-sodium mucus of blackish green, and lucifuge, sealing are preserved.
B. ptfe micropowder surface treatment:
Ptfe micropowder 300~600g is dried after 5~15 minutes with the acetone infiltration; put into three-necked bottle; at room temperature feed nitrogen, behind the excluding air, under stirring and nitrogen protection, add the tetrahydrofuran (THF) naphthalene-sodium solution 500~1000ml for preparing; suction filtration; with acetone rinsing 3 times, product is in 40~70 ℃ of temperature, vacuum-drying 18~24 hours; porphyrize obtains the response type tetrafluoroethylene through chemical conversion treatment.
(2), the preparation of self lubricating wear resistant polyaryl thioether composite material
100 parts of the poly arylidene thio-esters that drying is good, 5~80 parts of ptfe micropowders, 0.5~80 part of organic lubricant filler, 0.5~80 part of inorganic lubricious fillers, compatilizer mix under room temperature in high-speed mixer for 0.5~40 part, in compound: the ratio of fortifying fibre=100: 0~80 part on the twin screw extruder under 260~360 ℃ of high shear rate of temperature extruding pelletization, make self lubricating wear resistant polyaryl thioether composite material.
Self lubricating wear resistant polyaryl thioether composite material is the granular goods of black or light color, keeping the poly arylidene thio-ester high strength, high-modulus simultaneously, the oilness of poly arylidene thio-ester greatly improves, frictional coefficient is by 0.35~0.45, the abrasion amount (is loaded 20 kilograms by 4.5~5.0mg, abrasion wheel external diameter 40mm, rotating speed 200rpm, time 120min), reduce to 0.12~0.20 and 0.5~1.8mg respectively, can be made into various attrition resistant engineering plastics products such as bearing, slip ring, slide block, piston, sealing members etc. fully satisfy space flight and aviation, machinery, automobile, electric and chemical industry to high performance composite high temperature resistant, corrosion-resistant, radiation hardness, do not fire and the high-intensity requirement that has good self lubricity simultaneously.
The present invention has following advantage
1, the lubricant effect of self lubricating wear resistant polyaryl thioether composite material is very remarkable, and when keeping performances such as poly arylidene thio-ester high strength, high-modulus constant substantially, oilness greatly improves;
2, the depth of this self lubricating wear resistant polyaryl thioether composite material color and luster can suitably be allocated as required;
3, in the preparation process of self lubricating wear resistant polyaryl thioether composite material, can add fortifying fibre as required, to meet the different needs;
4, simple to operate, efficient is high, be easy to industrialization and product performance height, steady quality, cost are low.
Four, embodiment
Below by embodiment the present invention is specifically described; be necessary to be pointed out that at this present embodiment only is used for the present invention is further specified; can not be interpreted as limiting the scope of the invention, the person skilled in the art in this field can make some nonessential improvement and adjustment according to the content of the invention described above.
Embodiment
1, ptfe micropowder 600 grams is dried after 10 minutes with the acetone infiltration, put into three-necked bottle, at room temperature feed nitrogen, 1000 milliliters of tetrahydrofuran (THF) naphthalene-sodium solutions that adding prepares under stirring and nitrogen protection behind the excluding air, suction filtration is used acetone rinsing 3 times, product is in 70 ℃ of temperature, vacuum-drying 24 hours, porphyrize obtains the response type tetrafluoroethylene through chemical conversion treatment; Ptfe micropowder 500 grams that drying is good, response type tetrafluoroethylene 250 grams, trimeric cyanamide-cyanuric acid complex compound 250 grams, molybdenumdisulphide 250 grams restrain in mixed at room temperature even with polyphenylene sulfide 3750 in high-speed mixer, again on twin screw extruder in 290~320 ℃ of extruding pelletizations of temperature, make the self-lubricating abrasion-resistant polyphenyl thioether composite material, the frictional coefficient of material and abrasion amount are respectively 0.18 and 1.2mg, and tensile strength is 87.5Mpa.
2, ptfe micropowder that drying is good 1000 grams, Meltability polytetrafluorethyletubular 500 grams, polybenzoate 150 grams, oildag 300 grams restrain in chambers temp with polyphenylene sulfide 3050 in high-speed mixer and mix, again on twin screw extruder in 290~320 ℃ of extruding pelletizations of temperature, make the self-lubricating abrasion-resistant polyphenyl thioether composite material, the frictional coefficient of material and abrasion amount are respectively 0.14 and 1.0mg, and tensile strength is 78.6Mpa.
3, ptfe micropowder that drying is good 500 grams, tetrafluoraoethylene-hexafluoropropylene copolymer resin 300 grams, nylon-66 750 grams, fluorographite 300 grams restrain in chambers temp with polyphenylene sulfide 2150 in high-speed mixer and mix, on twin screw extruder, restrain again with carbon fiber about 1000, in 290~340 ℃ of common extruding pelletizations of temperature, make through fibre-reinforced self-lubricating abrasion-resistant polyphenyl thioether composite material, the frictional coefficient of material and abrasion amount are respectively 0.16 and 0.7mg, and tensile strength is 178.7Mpa.
4, ptfe micropowder that drying is good 1000 grams, vinyl fluoride-propylene ether resin 250 grams, trimeric cyanamide-cyanuric acid complex compound 100 grams, silicone resin 250 grams, lead telluride 250 grams restrain in chambers temp with PPSS 3150 in high-speed mixer and mix, again on twin screw extruder in 260~300 ℃ of extruding pelletizations of temperature, make self-lubricating abrasion-resistant PPSS matrix material, the frictional coefficient of material and abrasion amount are respectively 0.18 and 1.1mg, and tensile strength is 83.3Mpa.
5, ptfe micropowder that drying is good 1250 grams, silicone resin 250 grams, nylon-6 500 grams, tungsten sulfide 250 grams, carbon black 50 grams restrain in chambers temp with polyphenylene sulfide acid amides 2700 in high-speed mixer and mix, again on twin screw extruder in 260~300 ℃ of extruding pelletizations of temperature, make the self-lubricating abrasion-resistant polyphenyl thioether composite material, the frictional coefficient of material and abrasion amount are respectively 0.13 and 1.4mg, and tensile strength is 68.4Mpa.
Claims (6)
1, self lubricating wear resistant polyaryl thioether composite material is characterized in that the recipe ingredient (by weight) of this matrix material is:
100 parts of poly arylidene thio-esters
5~80 parts of ptfe micropowders
0.5~80 part of organic lubricant filler
The inorganic lubricious fillers particle diameter is 0.5~80 part of 1~200 μ m
0.5~40 part of compatilizer
0~80 part of fortifying fibre
Wherein poly arylidene thio-ester is at least a in polyphenylene sulfide, PPSS, polyphenylene sulfide ketone and/or the polyphenylene sulfide acid amides, and the frictional coefficient of this matrix material is 0.12~0.20, and wear loss is 0.5~1.8mg.
2,, it is characterized in that organic lubricant filler is at least a in trimeric cyanamide-cyanuric acid complex compound, polybenzoate, nylon and/or the mineral oil according to the described self lubricating wear resistant polyaryl thioether composite material of claim 1.
3,, it is characterized in that inorganic lubricious fillers is at least a in molybdenumdisulphide, oildag, fluorographite, tungsten sulfide, lead telluride and/or the carbon black according to the described self lubricating wear resistant polyaryl thioether composite material of claim 1.
4,, it is characterized in that compatilizer is at least a through in response type tetrafluoroethylene, Meltability polytetrafluorethyletubular, tetrafluoraoethylene-hexafluoropropylene copolymer resin, vinyl fluoride-propylene ether resin and/or the silicone resin of chemical conversion treatment according to the described self lubricating wear resistant polyaryl thioether composite material of claim 1.
5,, it is characterized in that fortifying fibre is at least a in carbon fiber, glass fibre, boron fibre and/or the aramid fiber according to the described self lubricating wear resistant polyaryl thioether composite material of claim 1.
6, according to the preparation method of the described self lubricating wear resistant polyaryl thioether composite material of claim 1~5, it is characterized in that:
(1) surface treatment of ptfe micropowder
A. the preparation of treatment solution:
Tetrahydrofuran (THF) 1800ml is added in the three-necked bottle of belt stirrer, thermometer and reflux exchanger, and three-necked bottle inserted in the cooling bath, under agitation, adding refined naphthalene 220~260 restrains it is dissolved fully, progressively adds sodium Metal 99.5 40~50 grams, and controlled temperature is between 4~8 ℃, after finishing, continuation fed nitrogen about 2~3 hours in reaction system, obtain the tetrahydrofuran (THF) naphthalene-sodium mucus of blackish green, and lucifuge, sealing are preserved.
B. ptfe micropowder surface treatment:
Ptfe micropowder 300~600g is dried after 5~15 minutes with the acetone infiltration; put into three-necked bottle; at room temperature feed nitrogen; add the tetrahydrofuran (THF) naphthalene-sodium solution 500~1000ml for preparing behind the excluding air under stirring and nitrogen protection, suction filtration is used acetone rinsing 3 times; product is in 40~70 ℃ of temperature; vacuum-drying 18~24 hours, porphyrize obtains the response type tetrafluoroethylene through chemical conversion treatment.
(2), the preparation of self lubricating wear resistant polyaryl thioether composite material
100 parts of the poly arylidene thio-esters that drying is good, 5~80 parts of ptfe micropowders, 0.5~80 part of organic lubricant filler, 0.5~80 part of inorganic lubricious fillers, 0.5~40 part of compatilizer, in high-speed mixer, under room temperature, mix, in compound: the ratio of fortifying fibre=100: 0~80 part, on the twin screw extruder under 260~360 ℃ of high shear rate of temperature extruding pelletization, make self lubricating wear resistant polyaryl thioether composite material.
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