Agglomerate adds water-cooling method and device thereof
Technical field the present invention relates to a kind of starting material method of cooling and realizes the equipment of this method, relates in particular to a kind of smelter thermal sintering mining air that is applied to and adds atomized water and carry out refrigerative method and equipment thereof, belongs to the F26B3/06 class.
The background technology agglomerate is one of topmost raw material of smelter blast furnace ironmaking.The agglomerate process for cooling is cooled to heat sinter below 150 ℃ from 700~1000 ℃ of pressures exactly.Cold sinter not only helps the conveying and the finished product of agglomerate to be handled and stores, and also can improve production area environmental work condition.But use the cold sinter reinforcing blast furnace to smelt, improve furnace processor, reduce coking, prolong furnace roof equipment life etc. all meaningful (" Chinese iron ore agglomeration Appropriate technology " metallurgical industry press in 2000).The agglomerate process for cooling all is to adopt special-purpose cooling apparatus now, and the type of cooling has exhausting cooling and air blast to cool off two kinds, the general at present air blast type of cooling that adopts, and cooling apparatus has circular cooler and straight-line cooler, and heat-eliminating medium is a natural air.(" external agglomerating plant " China Machine Press in 1975).
The cooling of agglomerate is undertaken by medium, and heat-eliminating medium is a natural air, contains a certain amount of water in the natural air, aqueous how much the variation with region, season, temperature.Because air specific heat is little, need a large amount of air so cool off one ton of agglomerate, need 2000~2200Nm as remove to cool off one ton of agglomerate with the air blast type of cooling
3Air; Remove to cool off one ton of agglomerate with the exhausting type of cooling and need 3500~4800Nm
3Air.Contain certain moisture content in the natural air, water can absorb a large amount of heat when meeting the heat vaporization.Can play the effect of quickening the cooling agglomerate.
The operating technology personnel find through investigation for many years, in the air of China south institute's water content than northern air in institute's water content height, under such natural condition, southern and northern identical sintering plant uses identical cooler, southern cooler is bigger by 5~20% than the cooler cooling power of northern same model, so one ton of electric power that agglomerate consumed, south lacks 10~15% than the north.Even the north is lower than southern air themperature, under identical cooler condition, the ability of the cooler that moves in the north still is lower than the ability at the cooler of south operation.Therefore, under existing cooler condition, still adopt the air blast type of cooling, work out again a kind of be applicable to south with the boreal climate condition under the cooler cooling power roughly the same again add atomized water refrigerative method and device is sintering engineering technical personnel's a new problem.
Summary of the invention the object of the present invention is to provide a kind of employing to have the air blast cooling apparatus now, and adjusting spray in the blower cools airduct adds the atomized water of some amount to improve the method for cooler cooling power; For this reason, the present invention also provides a kind of for realizing the relevant device of this method.
For achieving the above object, the technical solution used in the present invention is: in a side of existing blast apparatus in the blower cools airduct or the directly device of jet atomization moisture content in the cooler bellows of one cover is installed, this cover setting comprises the airduct water shoot of water inlet pipe, strainer (can not establishing when water quality is good), under meter, variable valve, fixed link, atomizer and band valve, one of them atomizer is installed in the centre in the blower cools airduct, and another atomizer is installed in the cooler bellows and gets close to cooler chassis bottom.According to various places, each seasonal climate condition, be atmospheric moisture and temperature, control the injection flow rate of atomizer by the method for regulating each variable valve, regulate water spray pressure simultaneously, make atomizing spray mix the back with swiftly flowing airflow and pass agglomerate, become water vapor behind the water chance heat sinter and can absorb a large amount of heat, quicken the cooling agglomerate from the heat sinter bottom, make cooler reach best cooling performance, promptly improve the cooling power of cooler.
Adopt as above technical scheme that heat sinter is cooled off, its major advantage shows: this kind atomizing method of cooling is not subjected to the restriction of regional condition, no matter atmospheric moisture and air themperature differ much, as long as control is sprayed required atomized water and control water spray pressure down to blower cools airduct and cooling chassis, can improve cooler ability 10~20%, as to a newly-built yearly capacity being 130~1,800,000 tons sinter cooler, can save about 1,000,000 yuan of one-time investments, but conservation of power consumes 10~150,000 KWh/.Present technique also can be used for transforming existing cooler, to improve its cooling power, reduces power consumption.
Description of drawings Fig. 1 is the device layout synoptic diagram that agglomerate of the present invention adds water-cooling method and device thereof, also is specification digest accompanying drawing of the present invention.
Embodiment is described in further detail the specific embodiment of the present invention below in conjunction with accompanying drawing.
Implementing it adds the required device of atomized water method of cooling and mainly divides two partly: existing cooler equipment such as gas blower 1, cooling duct 2, cooler bellows 11, cooler chassis 10 and cooler bellows ash releasing tube 14 (band valve), newly add be equipped with as water inlet pipe 3 and 3 ', strainer 4, under meter 5, variable valve 6 and 6 ', atomizer 7 and 12, fixed link 8,13, cooling duct water shoot 15.One of water inlet pipe 3 and strainer 4 is connected, its purpose is to filter to enter the physical pollutant in the water in the water inlet pipe 3, the other end of strainer 4 links to each other with an end of under meter 5, the other end bifurcation stream of under meter 5, wherein a tributary connect water inlet pipe 3 ', simultaneously water inlet pipe 3 ' again and variable valve 6 ' entrance end be connected, variable valve 6 ' the water pipe of exit end on atomizer 12 is housed, atomizer 12 is contained on the fixed link 13, and fixed link 13 is connected mutually with the inwall of cooler bellows 11.The water jet of atomizer 12 is facing to the bottom of the thermal sintering ore bed 9 on (or oppositely) cooler chassis 10.Another tributary that is connected with under meter 5 connects the entrance end of variable valve 6, be connected with atomizer 7 on the water pipe of variable valve 6 exit end simultaneously, atomizer 7 is connected in the middle part of cooling duct 2 with fixed link 8, the atomized water of atomizer ejection and the mixing of swiftly flowing airflow penetrate thermal sintering ore bed 9 from the heat sinter bottom, water becomes water vapor, run out of from the surface of thermal sintering ore bed 9, take away the heat of thermal sintering ore bed 9, reduce the temperature of heat sinter, realize cooling agglomerate.Airduct water shoot 15 is installed in the following position of cooling duct 2.
When the thermal sintering ore bed on the cooler chassis 10 9 needs cooling, open gas blower 1, in cooler bellows 11, flow through atomizer 7 from the swiftly flowing cold wind of gas blower 1 exit end, simultaneously from production water supply pipe J
1Take over, water coolant passes through under meter 5 again after water inlet pipe 3 enters strainer 3 filtrations.Open variable valve 6, make water coolant enter the atomizer 7 that is installed in the cooling duct 2 through regulating 6, enter the bottom of thermal sintering ore bed 9 via cooler bellows 11 from the atomized water and cooling duct 2 interior being mixed of atomizer 7 ejections with swiftly flowing cold wind, and penetrate thermal sintering ore bed 9, take away the heat of thermal sintering ore bed 9, reach the purpose of cooling agglomerate.According to each different weather airborne humidity in period and temperature and cooler status of equipment, regulate variable valve 6, by the numeral indication of under meter 5, control is pressed every standard cubic meter (Nm from the quantity of the atomized water of atomizer 7 ejections
3) air add 2~15 the gram, the pressure-controlling of water is at 0.05~0.4MPa; If variable valve 6 or atomizer 7 break down or produce needs, open variable valve 6 ', water coolant is from water inlet pipe 3 ' the enter cooling that atomizer 12 is realized thermal sintering ore bed 9.No matter atomizer 7 is isolated operations with atomizer 12, still common operation, by variable valve 6 or 6 ' cooling water pressure remain on 0.05~0.4MPa, be still 2~15g/Nm from the total amount of atomizer 7 and the atomizing water coolant of atomizer 12 ejections
3Air.
Valve is normally closed on the airduct water shoot 15, is not taken away fully by cold wind and when accumulating in the inside of cooling duct 2, the valve of opening on the airduct water pipe 15 is emitted the water that gathers at water coolant; When cooler bellows 11 inner products have expired the agglomerate powder, open the valve on the bellows ash releasing tube 14, clear dust-removing powder.
As above each component installation site installation that can replace in the accompanying drawing 1 can reach identical effect and purpose of the present invention.
Embodiment 1:
1. the cooling water inflow that atomizes is 9g/Nm
3Air
2. the pressure 0.25MPa of the water in the water inlet pipe 3
Its device for carrying out said is for as mentioned above.
Embodiment 2:
1. the cooling water inflow that atomizes is 15g/Nm
3Air
2. the pressure 0.25MPa of the water in the water inlet pipe 3
Its device for carrying out said is for as mentioned above.
Embodiment 3:
1. the cooling water inflow that atomizes is 3.5g/Nm
3Air
2. the pressure 0.25MPa of the water in the water inlet pipe 3
Its device for carrying out said is for as mentioned above.