CN1419141A - Diffraction raster parts and making method thereof - Google Patents
Diffraction raster parts and making method thereof Download PDFInfo
- Publication number
- CN1419141A CN1419141A CN02150556A CN02150556A CN1419141A CN 1419141 A CN1419141 A CN 1419141A CN 02150556 A CN02150556 A CN 02150556A CN 02150556 A CN02150556 A CN 02150556A CN 1419141 A CN1419141 A CN 1419141A
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- Prior art keywords
- plane
- grating member
- recess
- diffractive grating
- protuberance
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/18—Diffraction gratings
- G02B5/1847—Manufacturing methods
- G02B5/1852—Manufacturing methods using mechanical means, e.g. ruling with diamond tool, moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/0074—Production of other optical elements not provided for in B29D11/00009- B29D11/0073
- B29D11/00769—Producing diffraction gratings
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Ophthalmology & Optometry (AREA)
- Mechanical Engineering (AREA)
- Diffracting Gratings Or Hologram Optical Elements (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Optical Recording Or Reproduction (AREA)
- Optical Head (AREA)
Abstract
A diffraction grating member and its manufacturing method, in order to provide a diffraction grating member capable of obtaining prescribed diffracted light even when the edge angle or fitting angle of an injection metal mold cutting tool is not accurately adjusted. In the diffraction grating member having a rectangular wave-like diffraction grating part provided with a recessed plane and projecting plane, at least one of the recessed plane and the projecting plane is constituted of a plurality of inclined face having the same inclination angle in the same direction so that an inclined step part having a difference in level is formed between both the inclined faces.
Description
Technical field
The present invention relates to diffractive grating member and manufacture method thereof, particularly have the diffractive grating member of the wavy diffraction grating portion of the square type on recess plane and protuberance plane.
Background technology
Existing diffractive grating member as shown in Figure 5.This diffractive grating member 100, it has the wavy diffraction grating portion 103 of square type that possesses recess plane 101 and protuberance plane 102.
Aforesaid diffractive grating member 100, be used for being that (the digital multifunctional CD: (CD: Compact Disk) rayed of usefulness is at CD Digital Verstile Disk) to play the light of record and play CD for the DVD that is used for that sends of laser diode from light-emitting component, perhaps be used for the guides reflected light photodiode that handle comes from CD, and the optical pick-up device that CD is carried out signal record, broadcast and tracking.
On the optical pick-up device of above-mentioned DVD and CD dual-purpose, general DVD adopts phase difference method, the CD of 1 light beam to adopt 3 fluxs of light method to detect as following the tracks of.On existing optical pick-up device, use two different LD of wavelength (laser diode: Laser Diode), and only go up the diffraction grating that configuration is used to produce 3 light beams at the LD of CD side (780nm).But, in recent years, existing the motion of the LD of the 2 kind wavelength of two LD Chip Packaging in 1 encapsulation, and in the occasion of the LD that uses these 2 kinds of wavelength, control with phase difference method during owing to only when CD plays, control in the DVD recording played with 3 fluxs of light method, so only used and penetrated 3 light beams, and penetrated the diffractive grating member of the wavelength selectivity of 1 light beam in the DVD side in the CD side.
Carry out the diffractive grating member of diffraction as mentioned above, by the phase differential of the optics of the jog of grating ((refractive index-1) * degree of depth) is realized as the DVD wavelength.But calculating shows, the degree of depth of the concave and convex plane of diffractive grating member is about 5 times of diffraction grating that existing employed a kind of wavelength uses.
Aforesaid diffractive grating member 100, though adopt the method for etching and processing direct etching diffraction groove on mother metal usually, but as shown in Figure 5, the manufacture method that is suitable in batch process is to make the mould 110 of rectangle rippled surface 113 shapings that are made of recess plane 111 (forming the protuberance plane 102 of diffractive grating member 100) and protuberance plane 112 (forming the recess plane 101 of diffractive grating member 100) and use this mould 110 optical resin injection moulding by the cut manufacturing.
But, in above-mentioned any occasion, because grating depth d (as shown in Figure 5) is all dark than general diffraction grating, so protuberance plane 102 or recess plane 101 crank-sided problems with regard to having produced diffractive grating member 100.
That is, use etched manufacture method, it is when making large-area diffractive grating member, because of the deviation of the etch quantity at diffraction grating place is easy to produce above-mentioned inclination.In addition, when using mould 110 to make diffraction grating, because when cut mould 110, as shown in Figure 6, because of mould cutting with the inclination of the face of tool 121 of cutter 120 and other change because of the mobile accuracy of the maintenance precision of the cutter of processing equipment or cutter, and produce on the recess plane 111 and the protuberance plane 112 of mould 110.
Therefore, on the diffractive grating member 100 that 3 light beams are used, concavo-convex each facial planes 101,102 is in case tilt, will produce the side beam of 3 light beams, promptly+1 time light and-1 light intensity are poor, and on the trail-and-error signal of acoustic pickup, produce deviation, and cause the problem that to carry out stable tracking servo control.
That is, as shown in Figure 7,, then as shown in Figure 8, will between+1 light and-1 light, produce approximately and the proportional deviation of Δ d in case concavo-convex each facial planes 101,102 tilts and produces the deviation of depth difference Δ d=d2-d1 (nm) at the two ends of grating.
In order to carry out controlling as this routine described tracking servo, then the difference that requires ± 1 diffraction light as shown in Figure 8, just must make Δ d less than 10nm in order to realize this purpose below 3%.
On this aspect, specifically as shown in Figure 7, if the grating space of diffractive grating member 100 is made 30 μ m, then the angle of inclination of each face 101,102 just is less than the requirement of 0.019 degree.
Usually, the processing that makes the front end 121 of the cutting tool 120 of its moulding carry out precision like this to the cutting dies groove is difficult.And, in order to realize high-precision processing like this, try processing, the part of corresponding inclination must mechanically be revised the setting angle of cutter.But aforesaid correction is fine in theory, but in the retrofit of 30 μ m, and the inclination that accurately detect about the 10nm of cutting tool 120 is extremely difficult, and, even may its examination processing also very bothersome.
Summary of the invention
The object of the present invention is to provide and to carry out the adjustment of precision as mentioned above to the cutter head angle or the setting angle of the cutting tool of making die for injection molding, just can obtain to stipulate the diffractive grating member of diffraction light.
For addressing the above problem the following formation of diffractive grating member of the present invention and manufacture method thereof.
Diffractive grating member of the present invention, it has the wavy diffraction grating portion of rectangle that possesses recess plane and protuberance plane, and have a side in above-mentioned recess plane and the protuberance plane at least by there being a plurality of dip plane at same inclination angle to constitute to same direction, and between two dip plane, be formed with the rake of step.
According to the present invention, can reduce the depth difference that causes because of grating slope, and can eliminate ± imbalance of 1 diffraction light.
And, the diffractive grating member that the present invention relates to, it has formed tilt stage portion on the concave surface plane.
According to diffractive grating member of the present invention, on the protuberance of the mould corresponding, the cut step is become easily with diffractive grating member concave surface plane, and mfg. moulding die accurately.
On the diffractive grating member that the present invention relates to, in the tilt stage portion that its above-mentioned recess plane forms on two dip plane, be arranged in the edge part of the recess of shallow position of a dip plane of two dip plane, the edge part of the recess of putting with the deep-seated that is positioned at another dip plane is configured in same depth location.
According to the present invention, the maximum and the minimum-depth of two dip plane that when making diffractive grating member, produced, its design theory value with the diffractive grating member recess does not have big difference, the value that the optical property that can obtain and design is similar to.
The manufacture method of diffraction grating of the present invention is as described below, to being used to make the diffraction grating portion of diffractive grating member with diffraction grating portion, when cut on the protuberance plane that promptly possesses the mould of the wavy diffraction grating portion moulding of the rectangle on recess plane and protuberance plane, to the face of tool along grating and column direction be divided into the 1st time and the 2nd time and cut with same cutter and under same feeding condition, the cutting position of the cutter of using about cut in each time cutting, be to change in the cutting place of grating and column direction tool setting tool, and by on the grating mould, constituting the face of tool to a plurality of dip plane that equidirectional forms the same tilt angle, and between two dip plane, form tilt stage portion, and the injection moulding of diffraction grating moulding material is made with above-mentioned mould with step.
According to the present invention, be used in manufacturing when the mould of injection moulding diffraction grating, and when the convex surface part of cutting dies, carry out twice cutting with a cutter.Therefore, needn't prepare special cutting and use cutter, and needn't carry out special adjustment by the tool setting tool, just can easily obtain to reduce the diffraction grating of ± 1 diffraction light mismatch.
Description of drawings
Fig. 1 is the mould used of the diffractive grating member manufacture method relevant with embodiments of the invention and the section of structure of diffraction grating.
Fig. 2 is the cutting state oblique view of the mould used of the diffractive grating member manufacture method relevant with embodiments of the invention.
Fig. 3 is the inclination of grating face of the diffractive grating member relevant with embodiments of the invention and the figure of diffraction light non-equilibrium state.
Fig. 4 is the sectional view of other the diffractive grating member example relevant with the present invention.
Fig. 5 is the sectional view of existing diffractive grating member.
Fig. 6 is the sectional view of the manufacture method of existing diffractive grating member injecting molding die.
Fig. 7 is the inclination synoptic diagram of existing diffractive grating member diffraction surfaces.
Fig. 8 is the inclination of existing diffractive grating member grating face and the figure of diffraction light non-equilibrium state.
The figure number explanation
10-diffractive grating member
11-dip plane
12-dip plane
13-recess plane
14-protuberance plane
15-diffraction grating portion
16-tilt stage portion
20-mould
21-dip plane
22-dip plane
23-protuberance plane
24-recess plane
25-diffraction grating formation portion
30-cutter
40-mother metal
50-mould
51-dip plane
52-dip plane
53-protuberance plane
54-recess plane
60-diffractive grating member
70-cutter
Embodiment
Below, with reference to the embodiment of description of drawings diffractive grating member of the present invention.Fig. 1 to Fig. 3 is the enforcement illustration of diffractive grating member 10 of the present invention.
In addition, the diffractive grating member 10 of present embodiment, the same with existing example, its objective is the acoustic pickup that is used for DVD and CD dual-purpose.
And, in the present embodiment, as shown in Figure 1, on diffractive grating member 10, be provided with recess plane 13 and protuberance plane 14, and constitute recess planes 13 by two row dip plane 11,12 recess plane 13,13 upper edge and protuberance plane 14 on the recess plane and that column direction forms same tilt angle θ (Fig. 1), and formation is provided with the tilt stage portion 16 of the step-like discrepancy in elevation between two row dip plane 11,12.In addition, be to wish that the numerical value of θ is 0 originally, but in reality processing, make θ be 0 o'clock very bothersome, and then very expensive if make diffractive grating member as product.
At this, on diffractive grating member 10 of the present invention, recess plane 13 is the tilt stage portions 16 that formed by two dip plane 11,12, and the deep-seated of the most shallow position 12a of a dip plane 12 in the middle of two dip plane 11,12 and another dip plane 11 is put 11a is formed at same depth location h.
According to diffractive grating member 10 so, the mean depth and the design load on the recess plane 13 of its diffractive grating member 10 are about same value, and its phase differential of light that comes from each face offsets, and can obtain to be similar to designed optical property value.
That is, as shown in Figure 3, by the inclination of 23,24 o'clock the cutter 30 of concavo-convex each face of making mould 20, cause+imbalance between 1 light and-1 light, compare reduction about 1/4 when in existing example, using the same cutter that tilts.
Below, the manufacture method of diffractive grating member of the present invention is described.In the present embodiment, diffractive grating member 10 is by in the concavo-convex mould that forms by deciding rectangle diffraction grating optical resin injection moulding being formed.
Promptly, in the present embodiment, on mould 20, be provided with the wavy diffraction grating formation portion 25 of possess recess plane 24 rectangle on (the protuberance plane 14 that is equivalent to injection molding diffractive grating member 10) and protuberance plane 23 (the recess plane 13 that is equivalent to injection molding diffractive grating member 10) and this diffraction grating formation portion 25 is carried out cut.
The diffraction grating formation portion 25 of this mould 20 shown in Fig. 1 and 2, is the mother metal 40 that is formed by metal with cutter 30 cuttings, to form protuberance plane 23 and recess plane 24.
In the present embodiment, as shown in Figure 2, when the protuberance plane 23 of cutting forming mould 20, be divided into the 1st time and the 2nd time and cut along grating and column direction with same cutter 30 and under same feeding condition, the cutting position of the cutter of using about cut in each time cutting 30 is alternately to change and carry out cut at the cutting place of grating and column direction tool setting tool 30 anterior 30a, rear portion 30b.After this twice cut, carry out the cut on recess plane 24.
So, on the protuberance planar portions 23 of mould 20, form two dip plane 21,22, form recess plane 24 again with same angle of inclination.By above-mentioned protuberance planar portions 23 and the recess plane 24 that constitutes by two dip plane 21,22 that be processed to form, to form diffraction grating formation portion 25.
Now describe the cutting of the protuberance planar portions 23 of mould 20 in detail.In the present embodiment, as shown in Figures 1 and 2,, the protuberance planar portions 23 of mould 20 is divided into the dip plane 21 of first half and latter half of dip plane 22 is cut by moving a cutter 30.This cutting needn't once be finished a face and can carry out necessary number of times cutting and form final plane.
Present embodiment, the width W of its cutter 30 is set at and the about identical width of the width W on recess plane 24, and the recess plane 24 of cutting forming mould 20, when cutting forms protuberance planar portions 23, shown in Fig. 1 and 2, be the size that cutter 30 feedings is equivalent to W/2, and protuberance planar portions 23 is cut partly preceding and latter half respectively.
And, in the manufacture method of the diffraction grating of present embodiment, employed cutter 30, it is the common mould cutting cutter that diamond monocrystalline cutter tip is housed.
In the present embodiment, by aforesaid processing, make the deep-seated of the most shallow position 22a of a dip plane 22 in the middle of two dip plane 21,22 of protuberance planar portions 23 of mould and another dip plane 21 put 21a and be formed at same depth location.
In the present embodiment, by using the mould of making as mentioned above can obtain optical resin injection moulding the structure of above-mentioned diffraction grating.What this injection molding method was used is existing well-known method.
According to present embodiment, do not use the cutter that is used for cutting dies of special shape, or cutter is not carried out special adjustment, just can easily make the diffraction grating of the mistake of minimizing ± 1 time diffraction light.
In addition, in above-mentioned present embodiment, although understand the recess plane of diffractive grating member (the protuberance plane of mould) made the situation of two dip plane, the structure of a plurality of dip plane is made on the protuberance plane but can also on the recess plane, increase in the present invention.And, also can only make the structure of a plurality of dip plane to the protuberance plane of diffractive grating member.
In above-mentioned occasion, as shown in Figure 4, when cut mould 50, can cut with the cutter 70 of half width dimensions W1 of the width dimensions W that possesses the jog plane 53,56 that makes diffractive grating member 60, and make mould 50.
At this moment, as long as parallel simply mobile cutter 70, as shown in Figure 4, can make two dip plane 51,52 on the protuberance plane 53 of mould 50, and the highest of two dip plane 54,55 on recess plane 56 and lowest part be positioned at same position mutually, and compare its effect with the foregoing description relatively poor.
According to the diffractive grating member of the present invention and the manufacture method thereof of above explanation, can obtain the effect of following excellence.
According to the present invention, can reduce the depth difference that the inclination because of grating causes, and eliminate the imbalance of ± 1 time diffraction light.
And, formed the diffractive grating member of tilt stage portion according to of the present invention in the recess planar portions, can make on cut step easily corresponding to the protuberance of the mould on the concave surface plane of diffractive grating member, and mfg. moulding die accurately.
According to diffractive grating member of the present invention, the maximum and the minimum-depth of two dip plane that when making diffractive grating member, produced, the design theory value of itself and diffractive grating member recess is very nearly the same, the value of the excellence that the optical property value that can obtain and design is approximate.
According to the manufacture method of diffractive grating member of the present invention, be used in making when the mould of injection moulding diffraction grating, when it makes the convex surface part of mould in cutting, carry out twice cutting with a cutter.Therefore, needn't prepare special cutting cutter, or carry out special adjustment, can easily make the diffraction grating of the mismatch of minimizing ± 1 time diffraction light cutter.
Claims (4)
1. diffractive grating member, it has the wavy diffraction grating portion of rectangle that possesses recess plane and protuberance plane, it is characterized in that:
Have at least a side to constitute in described recess plane and the protuberance plane, and between two dip plane, be formed with the tilt stage portion of difference in height by a plurality of dip plane that form same inclination angle to same direction.
2. according to the diffractive grating member of claim 1, it is characterized in that: on described recess plane, form tilt stage portion.
3. according to the diffractive grating member of claim 2, it is characterized in that: on described recess plane, formed tilt stage portion with two dip plane, and the edge part of the recess of the most shallow position of a dip plane in the middle of two dip plane, the edge part of the recess of putting with the deep-seated of another dip plane is configured in same depth location.
4. diffractive grating member manufacture method is characterized in that: when the protuberance plane of the mould of the diffraction grating portion moulding that makes the diffractive grating member with the wavy diffraction grating of the rectangle portion that possesses recess plane and protuberance plane is cut,
To the cutting position of the face of tool cutter that cut is used in grating and column direction are divided into the 1st time and the 2nd time and cut with same cutter and under same feeding condition, cut about each time, be to change in the cutting place of grating and column direction tool setting tool and by on the grating mould, constituting the face of tool to a plurality of dip plane that equidirectional forms the same tilt angle, and between two dip plane, form tilt stage portion with difference in height, and with described mould the injection moulding of diffraction grating moulding material.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001/347116 | 2001-11-13 | ||
| JP2001347116A JP3817162B2 (en) | 2001-11-13 | 2001-11-13 | Diffraction grating member and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1419141A true CN1419141A (en) | 2003-05-21 |
| CN100347568C CN100347568C (en) | 2007-11-07 |
Family
ID=19160173
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB02150556XA Expired - Fee Related CN100347568C (en) | 2001-11-13 | 2002-11-13 | Diffraction raster parts and making method thereof |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP3817162B2 (en) |
| KR (1) | KR100485921B1 (en) |
| CN (1) | CN100347568C (en) |
| TW (1) | TW577061B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100463775C (en) * | 2004-03-04 | 2009-02-25 | 精工爱普生株式会社 | Method of producing microstructure element and its uses |
| CN110286433A (en) * | 2019-07-10 | 2019-09-27 | 长春理工大学 | A method of mechanical scratching diffraction grating is carried out using double-pole no-idle running |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4552713B2 (en) * | 2005-03-23 | 2010-09-29 | コニカミノルタホールディングス株式会社 | Diffractive optical element, optical communication module, and optical pickup device |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3041969A1 (en) * | 1979-11-07 | 1981-05-21 | Canon K.K., Tokyo | ADJUSTING DISC |
| JPH11133219A (en) * | 1997-10-28 | 1999-05-21 | Canon Inc | Diffracting optical element and its production |
| JP3249081B2 (en) * | 1997-12-29 | 2002-01-21 | キヤノン株式会社 | Diffraction surface shape and optical element manufacturing method |
| JP3652182B2 (en) * | 1999-09-24 | 2005-05-25 | キヤノン株式会社 | Diffraction grating processing method and processing apparatus |
| JP2001087921A (en) * | 1999-09-24 | 2001-04-03 | Canon Inc | Working method |
| JP2002122720A (en) * | 2000-10-18 | 2002-04-26 | Canon Inc | Optical device and method for processing the optical device |
| JP3762248B2 (en) * | 2001-04-24 | 2006-04-05 | キヤノン株式会社 | Die processing method for diffractive optical element |
-
2001
- 2001-11-13 JP JP2001347116A patent/JP3817162B2/en not_active Expired - Fee Related
-
2002
- 2002-10-03 TW TW091122855A patent/TW577061B/en not_active IP Right Cessation
- 2002-11-12 KR KR10-2002-0069905A patent/KR100485921B1/en not_active IP Right Cessation
- 2002-11-13 CN CNB02150556XA patent/CN100347568C/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100463775C (en) * | 2004-03-04 | 2009-02-25 | 精工爱普生株式会社 | Method of producing microstructure element and its uses |
| CN110286433A (en) * | 2019-07-10 | 2019-09-27 | 长春理工大学 | A method of mechanical scratching diffraction grating is carried out using double-pole no-idle running |
Also Published As
| Publication number | Publication date |
|---|---|
| KR100485921B1 (en) | 2005-04-29 |
| CN100347568C (en) | 2007-11-07 |
| TW577061B (en) | 2004-02-21 |
| JP3817162B2 (en) | 2006-08-30 |
| JP2003149421A (en) | 2003-05-21 |
| KR20030040093A (en) | 2003-05-22 |
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