CN1413944A - Electric melting production method of silicon micropowder and zirconium compound silicon micropowder - Google Patents

Electric melting production method of silicon micropowder and zirconium compound silicon micropowder Download PDF

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CN1413944A
CN1413944A CN 02115546 CN02115546A CN1413944A CN 1413944 A CN1413944 A CN 1413944A CN 02115546 CN02115546 CN 02115546 CN 02115546 A CN02115546 A CN 02115546A CN 1413944 A CN1413944 A CN 1413944A
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silicon powder
sio
carbonaceous reducing
reducing agent
powder
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CN1241869C (en
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宋作人
余鑫萌
李起胜
明延银
付君山
温建国
马涛
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Zhengzhou Zhenzhong Fused Zirconia Co ltd
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ZHENGZHOU ZHENZHONG ELECTRIC ZIRCONIUM MELTING INDUSTRY Co Ltd
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Abstract

A process for preparing superfine Si powder and Zr compounded Si powder by electric smelting includes such steps as pulverizing quartz sand (or zircon sand) and carbon reducer, proportional mixing, gradually smelting in arc furnace to decompose raw materials to SiO2 and CO gases, which are oxidized by air to become amorphous superfine SiO2 powder and CO2, cooling and collecting. It can be used for ceramics and unshape refractory.

Description

The electric melting production method of silicon powder and zirconium comprehensive silicon micro mist
(1) the present invention relates to a kind of refractory materials production method, particularly relate to the electric melting production method of a kind of silicon powder and zirconium comprehensive silicon micro mist.
(2) background technology: generally particle diameter is called micro mist less than the molecule of 0.5 μ m, and the average particle size of silicon powder is less than 0.15 μ m, because its specific surface area is big, the surfactivity height, add silicon powder in pottery and refractory materials, its performance improves greatly, thereby draws attention.
Pair product when silicon powder generally is smelting ferrosilicon or smelting metal silicon, the someone is referred to as the silicon ash, claims condensation SiO again 2Ash, or claim active SiO 2Powder etc.It is to be formed by the SiO oxidation of gas phase and oxygen reaction postprecipitation, belongs to amorphous Si O 2(non-crystalline state) generally can not generate crystalline SiO 2, the silicon ash is the dust that can breathe, with the SiO of crystal form 2Compare, make the people get the dangerous less of silicosis, so proper operation or storege silicon ash are harmless.
Micro mist can promote the sintering of pottery and fire resistive material product and improve its performance.China uses micro mist to start from the phase at the end of the eighties in last century in pottery and refractory materials fairly largely.Because the research and development of hi-tech mould material and apply a kind of atypic SiO 2Also claim the beginning of silicon ash in atypic refractory materials, to widely apply, in using, it finds, after the silicon ash adds mould material, can reduce the consumption of water greatly, can increase substantially simultaneously the intensity and the density of mould material, many performances that can make mould material under certain condition are equally matched with the performance with the burnt product of material, and the silicon ash is the sintering temperature that silicon powder can be used for reducing the special refractories goods in addition.Silicon powder is used the application that also promotes other micro mist, as Al 2O 3, SiC, magnesium-aluminium spinel, ZrSiO 4, ZrO 2Deng micro mist.In view of the application of silicon powder enlarges day by day, pay product by what smelting ferrosilicon and Pure Silicon Metal were given birth to, silicon ash output does not satisfy wide market demand far away, in the practical application of micro mist, it is found that to work as in the silicon powder and contains 5~6% cubes of ZrO 2During micro mist, not only can not influence the good performance of silicon powder, but also most of refractory castablies are played good modifying function, because cube ZrO 2Intervention, can improve refractoriness, resistance to fouling and high high-temp stability.Zirconium comprehensive silicon micro mist has its great vitality, and it is of many uses, acts on greatly, and the specialized production method of producing silicon powder and zirconium comprehensive silicon micro mist of research is significant and is worth.
(3) summary of the invention: the objective of the invention is: the electric melting production method that a kind of silicon powder and zirconium comprehensive silicon micro mist are provided.
Technical scheme of the present invention is: a kind of electric melting production method of silicon powder, contain the liquation medium at the electric arc furnace bottom, with the weight part is example, contains about 80 parts of quartz sand, about 20 parts of carbonaceous reducing agent, with the raw material pulverizing mixing, gradation drops in the electric arc furnace, the fusing of heating of switching on, and melting makes the material reduction decomposition, generate SiO and CO gas, be oxidized to unsetting SiO by airborne oxygen again 2Silicon powder and CO 2, start the cooling dust collection device simultaneously, collect silicon powder.
Material in the liquation medium can be the zircon raw ore feed liquid of fusing, or zirconium white feed liquid for melting, or zircon sand feed liquid for melting, quartz sand powder and the carbon also granularity of agent material are about about 1mm, quartz sand powder and carbonaceous reducing agent are done and were mixed about 35~50 minutes, per hundred parts of weight dry blends, doing the water that the mixed later stage sprays into 1~2 part, carried out wet mixing about 5~10 minutes, every in process of production input 100 weight part compounds, add the block carbon reductive agent of about 10 weight parts again, carbonaceous reducing agent can be Graphite Electrodes, refinery coke, pitch prill Jiao, charcoal, coke etc., solid-state SiO in fusion process 2Fast and the carbonaceous reducing agent association reaction, generate SiO and CO gas, and react with airborne oxygen after the air mixed, generate unsetting SiO immediately 2And CO 2Deng mixed flue gas, enter cooling stack cooling, temperature is reduced to 150 ℃ from 200 ℃, enters the settling pocket of tornado dust collector, isolates oarse-grained flue dust, less than silicon powder and the CO of 3 μ m 2Enter cooling stack Deng again and further lower the temperature, temperature is reduced to about 100 ℃ and is entered 1~10 pocket type silicon powder collector in parallel, and filter is the following silicon powder of 3 μ m down, and residual gas enters in the atmosphere.
With the weight part is example, zircon sand 80-90 part, 20~10 parts of carbonaceous reducing agents, earlier above-mentioned siccative is pulverized, mixing, gradation drops in the electric arc furnace, the energising fusing of heating, melting make its material fast restore decompose flue gases such as generating SiO and CO, generate unsetting SiO with air mixed behind the arrival fire door 2Silicon powder and CO 2, start the cooling dust collection equipment simultaneously, collect silicon powder.
About zircon and the about 1mm of carbonaceous reducing agent grinding particle size, zircon powder and carbonaceous reducing agent are done the latter stage that mixed 35~50 minutes, the compound of per hundred weight parts sprays into the water of 1~2 part of weight, carried out wet mixing 5~10 minutes, the compound of per in process of production hundred weight parts drops into the piece carbonaceous reducing agent of about 10 weight parts again, carbonaceous reducing agent can be Graphite Electrodes, refinery coke, pitch coke, charcoal, coke etc., solid-state SiO in fusion process 2Fast and the carbonaceous reducing agent combination, generate SiO and CO gas, and and the unsetting SiO of airborne oxygen reaction generation 2Silicon powder and CO 2, enter cooling stack cooling cooling, reduce to 150 ℃ from about 200 ℃, enter the settling pocket of tornado dust collector, isolate macrobead dirt ash, remaining SiO less than 3 μ m 2Silicon powder and CO 2Enter the cooling stack cooling again and be cooled to about 100 ℃, enter 1~10 road bag filter, filter is the following silicon powder of 3 μ m down, and remaining flue gas enters in the atmosphere, contains ZrO in silicon powder 2Account for 5~6%, unsetting SiO 2Silicon powder 〉=90%.
For containing ZrO 2Zircon sand greater than 60% and carbonaceous reducing agent weight part ratio are about 90 and 10 parts, for low-grade zircon sand, ZrO 2Content is about 80 and 20 parts in 20%~30% zircon sand and carbonaceous reducing agent weight part proportioning.
The positively effect that the present invention is useful:
(1) simple with electric smelting method production silicon powder and zirconium comprehensive silicon micro mist production method, easily to go, cost is lower.
(2) with quartz sand direct production silicon powder, raw material sources are very abundant, and cost is low, can improve silicon powder output by a relatively large margin, satisfies market demand.
(3) produce zirconium comprehensive silicon micro mist for the comprehensive utilization national resources with low-grade zircon, have realistic meaning, and open up new markets for low-grade zircon.
(4) embodiment:
Embodiment one, electric arc furnace is ready to, graphite electrode slab or coke briquette treadle-operated tilt hammer for hulling rice that the starting the arc is used are built around electrode, elder generation drops into 50~70 kilograms low-grade zircon sand powder in the electric arc furnace one by one, voltage 110V, electric current 5000A, energising is heated and is fused into the liquation medium, get 800 kilograms of quartz sands, 200 kilograms of carbonaceous reducing agents, with refinery coke or coke, quartz sand and carbonaceous reducing agent are pulverized, its granularity is about 1mm, after then two kinds of batchings being done mixed 40 minutes in V-Mixer, spray into 15 kg of water again and continue wet mixing 5~10 minutes, compound with quartz sand powder and carbonaceous reducing agent particulate material mixing drops in the electric arc furnace one by one, and starting induced draft fan and by the dust collection device of 10 pocket types in parallel, quartz sand in electric arc furnace and carbonaceous reducing agent interact to react and resolve into gasiform SiO and CO fast, the electric arc furnace fire door of ascending to heaven out, again with air mixed after and airborne oxygen generation oxidizing reaction, in the process of its reduction reaction, add the carbonaceous reducing agent piece of about 10 parts of weight again by 100 parts of weight compounds.Generate unsetting SiO 2Silicon powder and CO 2, and entering by water-cooled pipeline, temperature is reduced to about 150 ℃ from 200 ℃ approximately, introduces the settling pocket of tornado dust collector, greater than the sedimentation in settling pocket of the above particle of 3 μ m.Contain 3 μ m following silicon powder and CO 2Enter again by water-cooled pipeline continuation cooling Deng gas, temperature is reduced to about 100 ℃, and be introduced in 10 bag filters in parallel this moment, and filter is the silicon powder below the 3 μ m down, and the residue flue gas enters in the atmosphere.
The electric melting production method of embodiment two, zirconium comprehensive silicon micro mist is got batching, low-grade zircon, 900 kilograms, 100 kilograms of carbonaceous reducing agents are pulverized to granularity 1mm left and right sides particle, are mixed in the V-type machine 30 minutes, production method is except that need not introducing the liquation medium, and other does not repeat with embodiment one.According to aforementioned production method, obtainable zirconium comprehensive silicon micro mist contains following composition, sees Table.

Claims (5)

1. the electric melting production method of a silicon powder, it is characterized in that: contain the liquation medium at the electric arc furnace bottom, with the weight part is example, contains about 80 parts of quartz sand, about 20 parts of carbonaceous reducing agent, with the raw material pulverizing mixing, gradation drops in the electric arc furnace, the fusing of heating of switching on, and melting makes the material reduction decomposition, generate SiO and CO gas, be oxidized to unsetting SiO by airborne oxygen again 2Silicon powder and CO 2, start the cooling dust collection device simultaneously, collect silicon powder.
2. generation method according to claim 1, it is characterized in that: the material in the liquation medium can be the zircon raw ore feed liquid of fusing, or zirconium white feed liquid for melting, or zircon sand feed liquid for melting, quartz sand powder and the carbon also granularity of agent material are about about 1mm, quartz sand powder and carbonaceous reducing agent are done and were mixed about 35~50 minutes, per hundred parts of weight dry blends, doing the water that the mixed later stage sprays into 1~2 part, carried out wet mixing about 5~10 minutes, every in process of production input 100 weight part compounds add the block carbon reductive agent of about 10 weight parts again, carbonaceous reducing agent can be Graphite Electrodes, refinery coke, pitch prill Jiao, charcoal, coke etc., solid-state SiO in fusion process 2Fast and the carbonaceous reducing agent association reaction, generate SiO and CO, and react with airborne oxygen after the air mixed, generate unsetting SiO immediately 2And CO 2Deng mixed flue gas, enter cooling stack cooling, temperature is reduced to 150 ℃ from 200 ℃, enters the settling pocket of tornado dust collector, isolates oarse-grained flue dust, less than silicon powder and the CO of 3 μ m 2Enter cooling stack Deng again and further lower the temperature, temperature is reduced to about 100 ℃ and is entered 1~10 pocket type silicon powder collector in parallel, and filter is the following silicon powder of 3 μ m down, and residual gas enters in the atmosphere.
3. the electric melting production method of a zirconium comprehensive silicon micro mist, it is characterized in that: be example with the weight part, zircon sand 80-90 part, 20~10 parts of carbonaceous reducing agents are pulverized above-mentioned siccative mixing earlier, gradation drops in the electric arc furnace, the energising fusing of heating, melting make its material fast restore decompose flue gases such as generating SiO and CO, generate unsetting SiO with air mixed behind the arrival fire door 2Silicon powder and CO 2, start the cooling dust collection equipment simultaneously, collect silicon powder.
4. production method according to claim 3, it is characterized in that: about zircon and the about 1mm of carbonaceous reducing agent grinding particle size, zircon powder and carbonaceous reducing agent are done the latter stage that mixed 35~50 minutes, the compound of per hundred weight parts sprays into the water of 1~2 part of weight, carried out wet mixing 5~10 minutes, the compound of per in process of production hundred weight parts drops into the piece carbonaceous reducing agent of about 10 weight parts again, and carbonaceous reducing agent can be Graphite Electrodes, refinery coke, pitch coke, charcoal, coke etc., solid-state SiO in fusion process 2Fast and the carbonaceous reducing agent combination, generate SiO and CO gas, and and the unsetting SiO of airborne oxygen reaction generation 2Silicon powder and CO 2, enter cooling stack cooling cooling, reduce to 150 ℃ from about 200 ℃, enter the settling pocket of tornado dust collector, isolate macrobead dirt ash, remaining SiO less than 3 μ m 2Silicon powder and CO 2Enter the cooling stack cooling again and be cooled to about 100 ℃, enter 1~10 road bag filter, filter is the following silicon powder of 3 μ m down, and remaining flue gas enters in the atmosphere, contains ZrO in silicon powder 2Account for 5~6%, unsetting SiO 2Silicon powder 〉=90%.
5. according to claim 3 or 4 described production methods, it is characterized in that: for containing ZrO 2Zircon sand greater than 60% and carbonaceous reducing agent weight part ratio are about 90 and 10 parts, for low-grade zircon sand, ZrO 2Content is about 80 and 20 parts in 20%~30% zircon sand and carbonaceous reducing agent weight part proportioning.
CN 02115546 2002-02-07 2002-02-07 Electric melting production method of silicon micropowder and zirconium compound silicon micropowder Expired - Lifetime CN1241869C (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106938922A (en) * 2017-04-06 2017-07-11 新密市中建耐火材料厂 Silicon steel jade abrasive brick
CN106938923A (en) * 2017-04-06 2017-07-11 新密市中建耐火材料厂 The beautiful wear-resisting composite brick of silicon steel
CN114907072A (en) * 2022-05-24 2022-08-16 中建八局检测科技有限公司 Plateau tunnel shotcrete and preparation method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106938922A (en) * 2017-04-06 2017-07-11 新密市中建耐火材料厂 Silicon steel jade abrasive brick
CN106938923A (en) * 2017-04-06 2017-07-11 新密市中建耐火材料厂 The beautiful wear-resisting composite brick of silicon steel
CN106938922B (en) * 2017-04-06 2020-07-24 郑州中建耐火材料有限公司 Silicon corundum abrasive brick
CN106938923B (en) * 2017-04-06 2020-07-24 郑州中建耐火材料有限公司 Silicon corundum wear-resistant composite brick
CN114907072A (en) * 2022-05-24 2022-08-16 中建八局检测科技有限公司 Plateau tunnel shotcrete and preparation method thereof

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