CN1410627A - Production technology of pure natural antibacterial bamboo paste - Google Patents

Production technology of pure natural antibacterial bamboo paste Download PDF

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Publication number
CN1410627A
CN1410627A CN 02133753 CN02133753A CN1410627A CN 1410627 A CN1410627 A CN 1410627A CN 02133753 CN02133753 CN 02133753 CN 02133753 A CN02133753 A CN 02133753A CN 1410627 A CN1410627 A CN 1410627A
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bamboo
slurry
minutes
machine
desanding
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贺世福
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Chuntian Green Bamboo Source Development Co Ltd Chengdu
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Chuntian Green Bamboo Source Development Co Ltd Chengdu
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Priority to CN 02133753 priority Critical patent/CN1410627A/en
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Abstract

The invention relates to the technique for preparing bamboo pulp by using the raw materials as following natural bamboo: whangee, fishscale bamboo, bitter bamboo, square bamboo etc. The preparation procedures includes stocking, cooking, discharging, washing, desanding, chloridizing, alkaline treatment, blanching etc. The character is that the preprocessing working procedure is added between the stocking and cooking procedures. The technical conditions of the preprocessing working procedures are as follows. Liquor ratio is 1:1.0-5.0. The treating compound is the mixed liquor of one or two acids. pH value=4.0-6.5. The dosage of the treating compound is 0.5-1.0% dry weight of bamboo. The treating compound is mixed in boiler and cooked. It is spent 45 minutes from the room temperature to rise to 135-145 deg.c.

Description

The production technology of pure natural antibacterial bamboo paste
Technical field:
The present invention relates to a kind of production technology of pure natural antibacterial bamboo paste.
Background technology:
Along with development, the human civilization advance of society, people are more and more higher to self Health and Living environment requirement.Uphold nature is pursued environment-protecting articles nuisanceless, that have no side effect and is come into fashion.And now, many commodity, the product closely bound up such as packaging for foodstuff articles for use particularly with the human lives, for reaching the purpose of antibacterial and mouldproof, often realize by adding synthetic additive, and these synthetic additives all are the synthetic to the human body toxic side effect basically, if use for a long time, contact, can produce serious harm to health and environment.How to utilize natural resources, particularly utilize bamboo resource, produce pure natural antibacterial bamboo paste, among people's consideration
China's bamboo resource is abundant, and output is big, wide in variety,, has extensively carried out " wood substituted by bamboo " production bamboo pulp at southern area, is used for papermaking.Its bamboo pulp and paper product do not have the natural antibacterial function, only do general in, low-grade package paper and cultural paper, product purpose is narrower, added value is not high.The present bamboo pulp technological process of production is for getting the raw materials ready-boiling-blowing-washing-desanding-concentrate-chlorination-alkali treatment one hypochlorite bleaching-washing-concentrate-manufacture paper with pulp.By the common bamboo pulp of this explained hereafter, its alpha-cellulose content is 75-85%, pentosan 12-18%, ash 1-2%.Because its alpha-cellulose content is low, impurity contents such as pentosan, ash are higher, so this bamboo pulp does not have the natural antibacterial function.
Summary of the invention:
The objective of the invention is to make full use of natural bamboo resource, design a kind of alpha-cellulose content height, impurity contents such as pentosan, ash are lower, have the bamboo pulp production technology of natural antibacterial function.
Production technology of the present invention has reached above-mentioned purpose of design, and it is to improve on the basis of existing bamboo pulp production technology, and its concrete technological process is as follows:
The production technology of this pure natural antibacterial bamboo paste, comprise and get the raw materials ready, boiling, blowing, washing, desanding, concentrate, chlorination, alkali treatment, hypochlorite bleaching, washing, concentrate, manufacture paper with pulp, it is characterized in that having increased pretreatment process between procedure for preparation and cooking process, its specific operation process is as follows: (one), get the raw materials ready:
The bamboo material is cut into required specification; (2), preliminary treatment:
In boiling vessel, carry out, its technical conditions are: liquor ratio=1: 1.0-5.0, finishing agent is one or more the mixed liquor in sulfuric acid, hydrochloric acid, nitric acid, oxalic acid, the acetate, pH value=4.0-6.5, finishing agent consumption: the 0.5-1.0% that is over dry bamboo material weight, Jiang Shui, bamboo material, finishing agent carry out steaming mixed in boiling vessel, and be warming up to 135-145 ℃ by room temperature, heating-up time is 45 minutes, exhaust 5-20 minute, be warming up to 160-180 ℃ again, be incubated 1-4 hour, insulation finishes, and gets rid of treatment fluid; (3), kraft cooking:
Total alkali charge: with Na 2The O meter, 12-22% for over dry bamboo material, sulphidity 0.1-35%, digesting assistant are anthraquinone and derivative, and consumption is the 0.05-0.2% of over dry bamboo material, liquor ratio=1: 2.0-5.0, according to above-mentioned technical conditions, in boiling vessel, carry out kraft cooking, rise to 120-130 ℃ by room temperature, 45 minutes heating-up times, float gas 5-10 minute is warming up to 140-150 ℃ again, 30 minutes heating-up times, exhaust is 10 minutes again, be warming up to 160-175 ℃ again, 30 minutes heating-up times, be incubated 2-4 hour, insulation finishes, blowing; (4), washing;
Squeeze out black digestion liquid in the slurry with acroll press washer, again through wash engine with slurry washing to pH value=9.5-8.0; (5), screening:
Shake frame sieve of employing sifts out to steam in the slurry and separates thing and big impurity, screens with pressurized screen again; (6), desanding:
In desander, slurry is carried out three sections desanding, remove chiltern and heavy seeds; (7), concentrate:
In thickener, slough the part moisture in the slurry, make slurry concentration reach 3.5-5.0%; (8), chlorination:
Technical conditions: chlorine dosage is the 60-70% of totally applied chlorine, and starching dense is 3.0-5.0%, floats at chlorination tower or pipe under normal temperature condition and carries out chloridized in the machine, time of chlorinating: in the chlorination tower 40-60 minute, floating in the machine at pipe was 5 minutes; (9), alkali treatment::
Technical conditions: starch dense: 3.0-5.0%, with alkali is NaOH, consumption is 2.0-5.0% to the oven dry stock amount, temperature 50-90 ℃, time 60-90 minute, in alkalization tower or bleaching machine or stock tank, slurry is carried out alkali treatment, if select for use pipe to float machine, then can directly float and carry out alkali treatment in the machine, and then slurry is put in the stock tank at pipe; (10), hypochlorite bleaching, washing:
Technical conditions: chlorine dosage is the 30-40% of totally applied chlorine, and temperature is 35-45 ℃, and time 120-260 minute, pH value=9.5-11 bleached in bleaching machine, and bleaching finishes, and can wash in floating machine; (11), desanding, concentrate and manufacture paper with pulp:
In desander, carry out desanding, dense for 3.0-5.0% through the thickener dehydration to starching, send pulp machine to manufacture paper with pulp then.
Used raw material is cizu, bambusa textile, huge bamboo, Xifeng Bamboo, fishscale bamboo, sweet bamboo, bitter bamboo, Fang Zhu, support green bamboo etc. in this technological process.
The main cane part of using of bamboo material, the cane part of bamboo material mainly is made up of cellulose, hemicellulose, lignin and pectin, starch etc.Its holocellulose content is about 40-50%, and pentosan content is up to 16-22%, bamboo pulp fiber form and physics, chemical index are between needle and broad-leaved wood fiber, but it has particular structure again, different with fibers such as wood, grass, cotton, fiber crops, after particularly handling, when fiber fineness reaches higher level through special process, just possessed the exceptional function that fibers such as wood, grass, cotton, fiber crops do not have, i.e. natural antibacterial effect.Because the present invention has increased pretreatment process in existing traditional bamboo pulp technology, remove hemicellulose and other impurity in the bamboo material, the purification cellulose reaches more than 93% alpha-cellulose content, therefore, makes bamboo pulp have the natural antibacterial function.Utilize the bamboo pulp of explained hereafter of the present invention to make Related product, do not need to add artificial synthetic Fungicidal substance, can reach sterilization, sterilisation purpose, can be used for producing products such as antiseptic gauze, sanitary napkin, disinfecting paper, food wrapper, disposable container.Because the natural bamboo resource of China is inexhaustible, therefore, the present invention is a kind of suitable China's actual conditions, have the production technology of the ideal green environment-friendly products raw material of general promotional value.
The specific embodiment:
Embodiment 1 (one), get the raw materials ready:
1000 kilograms of over dry bamboo material are cut into the bamboo chip of required specification; (2), preliminary treatment:
Carry out in boiling vessel, its technical conditions are: liquor ratio=1: 1.0, finishing agent are sulfuric acid, pH value=4.0, and the finishing agent consumption is 0.5% of an over dry bamboo material weight.Jiang Shui, bamboo material, finishing agent mix in boiling vessel, are warming up to 145 ℃ by room temperature, and the heating-up time is 30 minutes, and exhaust 5 minutes is warming up to 160 ℃ again, is incubated 1 hour, and insulation finishes, and gets rid of treatment fluid; (3), kraft cooking:
Total alkali charge: with Na 2The O meter is 12% of over dry bamboo material, and sulphidity 35%, digesting assistant are anthraquinone, consumption is 0.05% of over dry bamboo material, and liquor ratio=1: 2.0 is according to above-mentioned technical conditions, in boiling vessel, the bamboo material is carried out kraft cooking, rise to 120 ℃ by room temperature, 45 minutes heating-up times, float gas 5 minutes is warming up to 160 ℃ again, 30 minutes heating-up times, exhaust is 10 minutes again, is warming up to 175 ℃ again, 45 minutes heating-up times, be incubated 4 hours, insulation finishes, blowing; (4), washing;
Slurry squeezes out black digestion liquid in the slurry through acroll press washer, washs to pH value=8.0 through wash engine again; (5), screening:
Shake frame sieve of employing sifts out not steam and separates thing and big impurity, screens through pressurized screen again; (6), desanding:
Slurry carries out in desander, adopts three sections desanding, removes chiltern and heavy seeds; (7), concentrate:
In thickener, slough the part moisture in the slurry, make slurry concentration reach 3.5%; (8), chlorination:
Technical conditions: chlorine dosage is 60% of a totally applied chlorine, and starching dense is 3.0%, under normal temperature condition, floats at chlorination tower or pipe and to carry out chloridized in the machine, time of chlorinating: in the chlorination tower 40 minutes, floating in the machine at pipe was 5 minutes; (9), alkali treatment:
Technical conditions: starch dense: 3.0-5.0% is NaOH with alkali, and consumption is 2.0% to the oven dry stock amount, and temperature is 50 ℃, 60 minutes time, in the alkalization tower slurry is carried out alkali treatment; (10), hypochlorite bleaching, washing:
Technical conditions: chlorine dosage is 40% of a totally applied chlorine, and temperature is 35 ℃, and the time is 120 minutes, and bleach in bleaching machine pH value=9.5, and bleaching finishes, and washs in bleaching machine; (11), desanding, concentrate and manufacture paper with pulp:
Carrying out desanding in desander, is 3.0% through the thickener dehydration to starching dense, send pulp machine to manufacture paper with pulp then.
The present embodiment unscreened yield is 33-35, and bleachability is 12%.
Embodiment 2 (one), get the raw materials ready:
1000 kilograms of over dry bamboo material are cut into the bamboo chip of required specification: (two), preliminary treatment:
Carry out in boiling vessel, its technical conditions are: liquor ratio=1: 2.5, finishing agent are nitric acid, pH value=5.5, and the finishing agent consumption is 0.5% of an over dry bamboo material weight.Jiang Shui, bamboo material, finishing agent mix in boiling vessel, are warming up to 135 ℃ by room temperature, and the heating-up time is 45 minutes, and exhaust 10 minutes is warming up to 160 ℃ again, is incubated 4 hours, and insulation finishes, and gets rid of treatment fluid.(3), kraft cooking:
Total alkali charge: with Na 2The O meter is 15% of over dry bamboo material, and sulphidity 15%, digesting assistant are anthraquinone derivative, and consumption is 0.1% of over dry bamboo material, liquor ratio=1: 3.5.According to above-mentioned technical conditions, in boiling vessel, carry out kraft cooking, rise to 140 ℃ by room temperature, 60 minutes heating-up times, float gas 8 minutes is warming up to 145 ℃ again, 30 minutes heating-up times, exhaust is 10 minutes again, be warming up to 170 ℃ again, 60 minutes heating-up times, be incubated 3 hours, insulation finishes, blowing; (4), washing; Slurry squeezes out black digestion liquid in the slurry through acroll press washer, washs to pH value=9.0 through wash engine again; (5), screening:
Shake frame sieve of employing sifts out not steam and separates thing and big impurity, screens through pressurized screen again; (6), desanding:
Slurry carries out in desander, adopts three sections desanding, removes chiltern and heavy seeds; (7), concentrate:
In thickener, slough the part moisture in the slurry, make slurry concentration reach 4%; (8), chlorination:
Technical conditions: chlorine dosage is 60% of a totally applied chlorine, and starching dense is 4.0%, floats at pipe at normal temperature condition and carries out chloridized in the machine, and time of chlorinating is 5 minutes; (9), alkali treatment::
Technical conditions: starch dense: being 4.0%, is NaOH with alkali, and consumption is 3.5% to the oven dry stock amount, and 70 ℃ of temperature, are carried out alkali treatment to slurry at 75 minutes time in bleaching machine; (10), hypochlorite bleaching, washing:
Technical conditions: chlorine dosage is 40% of a totally applied chlorine, and temperature is 40 ℃, and the time is 180 minutes, and bleach in bleaching machine pH value=10.0, and bleaching finishes, and washs in bleaching machine; (11), desanding, concentrate and manufacture paper with pulp:
Carrying out desanding in desander, is 4.0% through the thickener dehydration to starching dense, send pulp machine to manufacture paper with pulp then.
The unscreened yield of present embodiment is 30-35, and bleachability is 10%.
Embodiment 3 (one), get the raw materials ready:
Over dry bamboo material is cut into the bamboo chip of required specification; (2), preliminary treatment:
Carry out in boiling vessel, its technical conditions are: liquor ratio=1: 5.0, finishing agent are hydrochloric acid, pH value=6.5, and the finishing agent consumption is 1.0% of an over dry bamboo material weight.Jiang Shui, bamboo material, finishing agent mix in boiling vessel, are warming up to 135 ℃ by room temperature, and the heating-up time is 45 minutes, and exhaust 20 minutes is warming up to 170 ℃ again, is incubated 3 hours, and insulation finishes, and gets rid of treatment fluid; (3), kraft cooking:
Total alkali charge: with Na 2The O meter is 22% of over dry bamboo material, and sulphidity 0.1%, digesting assistant are anthraquinone, and consumption is 0.2% of over dry bamboo material, liquor ratio :=1: 5.0.According to above-mentioned technical conditions, in boiling vessel, carry out kraft cooking, rise to 130 ℃ by room temperature, 45 minutes heating-up times, float gas 10 minutes is warming up to 145 ℃ again, 80 minutes heating-up times, exhaust is 10 minutes again, be warming up to 160 ℃ again, 30 minutes heating-up times, be incubated 1 hour, insulation finishes, blowing; (4), washing;
Slurry squeezes out black digestion liquid in the slurry through acroll press washer, washs to pH value=9.5 through wash engine again; (5), screening:
Shake frame sieve of employing sifts out not steam and separates thing and big impurity, screens through pressurized screen again; (6), desanding:
Slurry carries out in desander, adopts three sections desanding, removes chiltern and heavy seeds; (7), concentrate:
In thickener, slough the part moisture in the slurry, make slurry concentration reach 5.0%; (8), chlorination:
Technical conditions: chlorine dosage is 60% of a totally applied chlorine, and starching dense is 5.0%, carries out chloridized, time of chlorinating: 60 minutes under normal temperature condition in the chlorination tower; (9), alkali treatment::
Technical conditions: starch dense: 5.0%, be NaOH with alkali, consumption is 5.0% to the oven dry stock amount, 90 ℃ of temperature, are carried out alkali treatment to slurry at 90 minutes time in the alkalization tower; (10), hypochlorite bleaching, washing:
Technical conditions: chlorine dosage is 40% of a totally applied chlorine, and temperature is 45 ℃, and 260 minutes time, bleach in bleaching machine pH value=11.0, and bleaching finishes, and washs in bleaching machine; (11), desanding, concentrate and manufacture paper with pulp:
Carrying out desanding in desander, is 3.5% through the thickener dehydration to starching dense, send pulpboard to manufacture paper with pulp then.
The unscreened yield of present embodiment is 30-35, and bleachability is 7%.

Claims (1)

1, the production technology of pure natural antibacterial bamboo paste, comprise and get the raw materials ready, boiling, blowing, washing, desanding, concentrate, chlorination, alkali treatment, hypochlorite bleach, washing, concentrate, manufacture paper with pulp, it is characterized in that having increased pretreatment process between procedure for preparation and cooking process, its specific operation process is as follows: (one), get the raw materials ready:
The bamboo material is cut into required specification; (2), preliminary treatment:
In boiling vessel, carry out, its technical conditions are: liquor ratio=1: 1.0-5.0, finishing agent is one or more the mixed liquor in sulfuric acid hydrochloric acid, nitric acid, oxalic acid, the acetate, pH value=4.0-6.5, the finishing agent consumption is the 0.5-1.0% of over dry bamboo material weight, Jiang Shui, bamboo material, finishing agent mix also boiling in boiling vessel, be warming up to 135-145 ℃ by room temperature, heating-up time is 45 minutes, exhaust 5-20 minute, be warming up to 160-180 ℃ again, be incubated 1-4 hour, insulation finishes, and gets rid of treatment fluid; (3), kraft cooking:
Total alkali charge: with Na 2The O meter, 12-22% for over dry bamboo material, sulphidity 0.1-35%, digesting assistant are anthraquinone and derivative, and consumption is the 0.05-0.2% of over dry bamboo material, liquor ratio=1: 2.0-5.0, according to above-mentioned technical conditions, in boiling vessel, carry out kraft cooking, and rise to 120-130 ℃ by room temperature, 45 minutes heating-up times, float gas 5-10 minute is warming up to 140-150 ℃ again, 30 minutes heating-up times, exhaust is 10 minutes again, be warming up to 160-175 ℃ again, 30 minutes heating-up times, be incubated 2-4 hour, insulation finishes, blowing; (4), washing;
Slurry squeezes out black digestion liquid in the slurry through acroll press washer, washs to pH value=9.5-8.0 through wash engine again; (5), screening:
Shake frame sieve of employing sifts out not steam and separates thing and big impurity, screens through pressurized screen again; (6), desanding:
Slurry carries out in desander, adopts three sections desanding, removes chiltern and heavy seeds; (7), concentrate:
In thickener, slough the part moisture in the slurry, make slurry concentration reach 3.5-5.0%; (8), chlorination:
Technical conditions: chlorine dosage is the 60-70% of totally applied chlorine, and starching dense is 3.0-5.0%, under normal temperature condition, floats at chlorination tower or pipe and to carry out chloridized in the machine, time of chlorinating: in the chlorination tower 40-60 minute, floating in the machine at pipe was 5 minutes; (9), alkali treatment::
Technical conditions: starch dense: 3.0-5.0%, with alkali is NaOH, consumption is the 2.0-5.0% to the oven dry stock amount, temperature 50-90 ℃, time 60-90 minute, in alkalization tower or bleaching machine or stock tank, slurry is carried out alkali treatment, if select for use pipe to float machine, then can directly float and carry out alkali treatment in the machine, and then slurry is put in the stock tank at pipe; (10), hypochlorite bleaching, washing:
Technical conditions: chlorine dosage is the 30-40% of totally applied chlorine, and temperature is 35-45 ℃, and time 120-260 minute, pH value=9.5-11 bleached in bleaching machine, and bleaching finishes, and can wash in bleaching machine; (11), desanding, concentrate and manufacture paper with pulp:
In desander, carry out desanding, dense for 3.0-5.0% through the thickener dehydration to starching, send pulp machine to manufacture paper with pulp then.
Used raw material is cizu, bambusa textile, huge bamboo, west wind bamboo, fishscale bamboo, sweet bamboo, bitter bamboo, Fang Zhu, support green bamboo etc. in this technological process.
CN 02133753 2002-09-16 2002-09-16 Production technology of pure natural antibacterial bamboo paste Pending CN1410627A (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1294322C (en) * 2004-04-23 2007-01-10 赵子群 Process for preparing bamboo grout cakes used for production of secondary cellulose acetate sheets
CN100342077C (en) * 2005-04-27 2007-10-10 黄楚和 Manufacturing method of soluble bamboo pulp
CN100395404C (en) * 2007-08-03 2008-06-18 山东泉林纸业有限责任公司 Scouring process for grass pulping course
WO2008074220A1 (en) * 2006-12-18 2008-06-26 Hebei Jigao Chemical Fiber Co., Ltd. A preparation method of a bamboo pulp
CN1974921B (en) * 2006-12-18 2010-10-13 河北吉藁化纤有限责任公司 Method for producing bamboo pomace
CN101298700B (en) * 2007-04-30 2010-11-10 河北吉藁化纤有限责任公司 Method for preparing bamboo pulp for cellulose viscose and products thereof
CN101158121B (en) * 2007-11-15 2011-04-06 宜宾纸业股份有限公司 Process for manufacturing dissolved pulp by using ethanol, sulfate and acetic acid
CN101158122B (en) * 2007-11-15 2011-06-22 宜宾纸业股份有限公司 Bamboo dissolved pulp manufacturing technique
CN101675190B (en) * 2007-01-15 2012-02-01 日本纤维素株式会社 Method for production of pulp
CN102561079A (en) * 2011-12-27 2012-07-11 北京晨峰投资控股有限公司 Sulfate pulping method for compressed bamboo chips
CN103774478A (en) * 2014-02-07 2014-05-07 福建农林大学 Method of removing hemicelluloses by intensifying bamboo pre-hydrolysis by use of oxalic acid
CN104153229A (en) * 2014-07-16 2014-11-19 华南理工大学 Preparation method of bamboo dissolving pulp
CN106460329A (en) * 2014-06-17 2017-02-22 维美德公司 Method of producing dissolving pulp from lignocellulosic material

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1294322C (en) * 2004-04-23 2007-01-10 赵子群 Process for preparing bamboo grout cakes used for production of secondary cellulose acetate sheets
CN100342077C (en) * 2005-04-27 2007-10-10 黄楚和 Manufacturing method of soluble bamboo pulp
CN1974921B (en) * 2006-12-18 2010-10-13 河北吉藁化纤有限责任公司 Method for producing bamboo pomace
WO2008074220A1 (en) * 2006-12-18 2008-06-26 Hebei Jigao Chemical Fiber Co., Ltd. A preparation method of a bamboo pulp
CN101675190B (en) * 2007-01-15 2012-02-01 日本纤维素株式会社 Method for production of pulp
CN101298700B (en) * 2007-04-30 2010-11-10 河北吉藁化纤有限责任公司 Method for preparing bamboo pulp for cellulose viscose and products thereof
CN100395404C (en) * 2007-08-03 2008-06-18 山东泉林纸业有限责任公司 Scouring process for grass pulping course
CN101158121B (en) * 2007-11-15 2011-04-06 宜宾纸业股份有限公司 Process for manufacturing dissolved pulp by using ethanol, sulfate and acetic acid
CN101158122B (en) * 2007-11-15 2011-06-22 宜宾纸业股份有限公司 Bamboo dissolved pulp manufacturing technique
CN102561079A (en) * 2011-12-27 2012-07-11 北京晨峰投资控股有限公司 Sulfate pulping method for compressed bamboo chips
CN102561079B (en) * 2011-12-27 2014-08-20 北京晨峰投资控股有限公司 Sulfate pulping method for compressed bamboo chips
CN103774478A (en) * 2014-02-07 2014-05-07 福建农林大学 Method of removing hemicelluloses by intensifying bamboo pre-hydrolysis by use of oxalic acid
CN103774478B (en) * 2014-02-07 2016-01-06 福建农林大学 The method of hemicellulose is removed in the prehydrolysis of oxalic acid strengthened bamboo material
CN106460329A (en) * 2014-06-17 2017-02-22 维美德公司 Method of producing dissolving pulp from lignocellulosic material
CN106460329B (en) * 2014-06-17 2019-01-04 维美德公司 By the method for ligno-cellulosic materials production dissolving pulp
CN104153229A (en) * 2014-07-16 2014-11-19 华南理工大学 Preparation method of bamboo dissolving pulp
CN104153229B (en) * 2014-07-16 2017-09-22 华南理工大学 A kind of preparation method of bamboo dissolving pulp

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