CN1394976A - Copper base high tin boron alloy - Google Patents

Copper base high tin boron alloy Download PDF

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CN1394976A
CN1394976A CN 02112102 CN02112102A CN1394976A CN 1394976 A CN1394976 A CN 1394976A CN 02112102 CN02112102 CN 02112102 CN 02112102 A CN02112102 A CN 02112102A CN 1394976 A CN1394976 A CN 1394976A
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alloy
copper
manufacturing process
process according
boron
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CN1180106C (en
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张明
楼号荣
孙凌
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Ningbo Powerway Alloy Material Co Ltd
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NINGBO NON-FERROUS ALLOY Co Ltd
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Abstract

The present invention relates to a copper base high-tin boron alloy (Cu-Sn-B) and its wire material preparation. Said alloy includes 12-18 wt% of Sn, 0.01-2 wt% of at least one of five elements of B, Fe, Al, T, P and Zn and the rest is copper (Cu) and impurity. Its production process includes the following steps: (a). mixing raw materials and smelting; (b). heat-insulating and horizontal continuously-casting; (c) uniformly gradient annealing; (d). pickling; (e) cold-drawing and scaling; (f). intermediate annealing; (g). pickling; (h). cold-drawing and scaling; (i). stretching; and (j). eliminating internal stress and bright annealing. As compared with existent technology it is superior to zinc and Alpaka in strength, elasticity, corrosion resistance, welding property and decorative property.

Description

Copper base high tin boron alloy
Technical field
The present invention relates to the manufacturing process of a kind of copper base high tin boron alloy (Cu-Sn-B) and wire rod thereof.
Background technology
The making widespread use Alpaka and the German silver of existing spectacle frame and other many ornaments, especially German silver is because it has silvery white beautiful appearance, and high temperature resistant, snappiness, good physical and chemical performance such as corrosion-resistant, and be widely used in making medicine equipment, ornament and spectacle frame.Yet, contain nickel element in the above-mentioned alloy, and nickel element has sensitivity response and carcinogenic tendency to human body, thereby the content of nickel in the alloy material that developed countries has limited with human body contacts, so an urgent demand development and development of new material substitution contain Alpaka.Germany WIELAND company has developed the manganese-copper of a kind of copper-manganese-iron series for this reason, but it produces difficulty in batches, at first be manganese content height in the alloy, and manganese element very easily oxidation, slag making in melting, need (rare gas element that be used for anti-oxidation) melting under protective atmosphere; Next is this alloy plasticity extreme difference, can't produce qualified wire rod, generally can only produce bar, so the manganese-copper of copper-manganese-iron series is not widely used.Therefore, develop a kind of good physical and chemical performance that had both had Alpaka and German silver and had, the equivalent material that meets environment protection and protecting human body requirement again has obvious practical significance.
Summary of the invention
The objective of the invention is requirement for conform protection and HUMAN HEALTH; a kind of high tin boron copper alloy (Cu-Sn-B) that does not contain nickel element is provided; the mechanical property of this alloy, process for processing performance can substitute fully and surpass Alpaka and German silver, are a kind of environment-friendly type quality matetrials with high strength, snappiness, corrosion-resistant, good welding performance, tool simulating golden colour outward appearance.
Another object of the present invention provides a kind of production technique of described high tin boron copper alloy wire.
The novel alloy that the present invention provides for achieving the above object is:
This kind copper base high tin boron alloy, it includes the tin (Sn) of 12~18% (wt), the boron of~2% 0.002 (wt) (B), reach in iron (Fe), aluminium (Al), titanium (Ti), phosphorus (P), five kinds of elements of zinc (Zn) at least a, the content of described five kinds of elements is respectively: iron (Fe) is that 0~1.0% (wt), aluminium (Al) are that 0~2.0% (wt), titanium (Ti) are that 0~0.002% (wt), phosphorus (P) are that 0~0.5% (wt), zinc (Zn) are 0~2.0% (wt), and the surplus composition in the alloy is copper (Cu) and small amount of impurities; Wherein, the optimum content of element tin in the described alloy (Sn) is 13~15% (wt), and the optimum content of element boron in the described alloy (B) is 0.1~1% (wt); In addition, the metallographic structure of described alloy is the α phase, perhaps for serving as that main a small amount of δ phase (δ phase content<6%), grain fineness number are arranged in addition is 0.025~0.04mm mutually with α.
The selection principle and the requirement of described alloying constituent are: the composition range of tin had both required to guarantee that material had high strength and guarantees that again it has workability, and made alloy have beautiful color.The composition of boron is used for crystal grain thinning, can reduce the dendritic segregation and the negative segregation of tin, reduces the δ phase.Add boron and can form the metal-imitative golden protective film of exclusive anti-erosion, anti-oxidant, even compact, can improve the solidity to corrosion and the intensity of alloy, and make the alloy material surface form the imitative golden protective film of strengthening at product surface.
The process for making of the described copper base high tin boron alloy wire rod of the production that the present invention takes is, and: a. joins and feeds intake and melting---b. insulation and horizontal casting---c. homogenizing gradient annealing---d. pickling---e. is cold drawn to strip off the skin---f. process annealing---g. pickling---h. is cold drawn to strip off the skin---i. stretchings---j. elimination internal stress clean annealing;
Wherein, the melting that feeds intake is in proper order: copper+tin+(copper-iron), after the heat fused, add (copper-boron)+aluminium+zinc again, and add copper-phosphorus alloy and copper-titanium alloy crystal grain thinning before coming out of the stove, smelting temperature is 1050~1300 ℃; Its insulation and horizontal casting temperature are 950~1200 ℃; Adopted the anti-technology that pushes away in the horizontal casting, casting speed is 0.5~2.0m/min, and elongating (pitch) is 10~30mm, stops the counter 1~2mm that pushes away after 1~2 second; Adopt the anti-technology that pushes away in the castingprocesses, purpose is to eliminate the casting billet surface transverse crack, and best horizontal continuous casting process can make the negative segregation layer be controlled to be 0.2~0.5mm; Homogenizing gradient annealing temperature is 550~850 ℃, and the time is 3~10 hours, at protective atmosphere N 2+ (3~25%) H 2In carry out, in protective gas, add 3~25%H 2, can make product surface bright and clean; The process annealing temperature is 400~700 ℃, and the time is 1~5 hour; Eliminating internal stress clean annealing (finished products) temperature is 50~450 ℃, and the time is 40~120min.
Cold working rate in the described drawing process is 10~70%.
Adopt charcoal to cover in described melting technology, charcoal layer thickness is 150~220mm, and adding has sodium aluminum fluoride (Na in stove 3AlF 6), the effect of charcoal is to absorb the H in the melt 2, O 2Gas, and the adding of sodium aluminum fluoride can make various oxide compounds form double salt, are easy to remove behind continuous casting.
Adopt graphite crystallizer during horizontal casting, the enhanced stretch resistance in the time of can reducing the cast of high tin boron copper alloy adds the anti-application that pushes away technology, can guarantee that strand has brighter and cleaner surface.
Compared with prior art, the invention has the advantages that the high tin boron copper alloy is a kind of " no Alpaka " class alloy material, its intensity, elasticity, corrosion-resistant, welding property and decorate properties obviously will be got well than German silver, and its production method has technical process weak point, constant product quality, yield rate can be up to 70~80%.Be applicable to and make spectacle frame and other various ornaments that contact with human body, also can be used for making various high-strength, easy welding fabrications of snappiness, anti-corrosion, have the not treated simulating golden colour outward appearance in surface and human body do not had the various ornaments of infringement, be the good substitute of Alpaka, German silver.
Description of drawings
Fig. 1 process flow sheet of the present invention.
Specific embodiment
Below in conjunction with embodiment the present invention is described in further detail.
Embodiment
Table 1 (seeing page 5) has been listed 7 alloying constituent prescriptions of the present invention and performance perameter thereof, therefrom can find the wherein alloying constituent prescription following (seeing Table 2) of most preferred embodiment:
The alloying constituent prescription of table 2. most preferred embodiment:
Element ????Sn ????B ????Fe ???Ti ????P ??Zn ??Cu
Content ????14.04 ????0.30 ????0.55 ???0.0007 ????0.23 ??0.23 Surplus
The production process of high tin boron copper alloy Cu-Sn-B (referring to accompanying drawing 1) is, and: a. joins and feeds intake and melting---b. insulation and horizontal casting---c. homogenizing gradient annealing---d. pickling---e. is cold drawn to strip off the skin---f. process annealing---g. pickling---h. is cold drawn to strip off the skin---i. stretchings---j. elimination internal stress clean annealing.
Wherein, the melting that feeds intake is in proper order: copper+tin+(copper-iron), after the heat fused, add (copper-boron)+aluminium+zinc again, and add copper-phosphorus alloy and copper-titanium alloy crystal grain thinning before coming out of the stove, smelting temperature is 1050~1300 ℃; Insulation and horizontal casting temperature are 950~1200 ℃; Adopted the anti-technology that pushes away in the horizontal casting, casting speed is 0.5~2.0m/min, and elongating (pitch) is 10~30mm, stops the counter 1~2mm that pushes away after 1~2 second; Adopt the anti-technology that pushes away in the castingprocesses, purpose is to eliminate the casting billet surface transverse crack, and best horizontal continuous casting process can make the negative segregation layer be controlled to be 0.2~0.5mm; Homogenizing gradient annealing temperature is 550~850 ℃, and the time is 3~10 hours, at protective atmosphere N 2+ (3~25%) H 2In carry out, in protective gas, add 3~25%H 2, purpose is to make product surface bright and clean; The process annealing temperature is 400~700 ℃, and the time is 1~5 hour; Eliminating internal stress clean annealing (finished products) temperature is 50~450 ℃, and the time is 4~120min.
Cold working rate in the drawing process is 10~70%.
Adopt charcoal to cover in the melting technology, charcoal layer thickness is 150~220mm, and adding has sodium aluminum fluoride (Na in stove 3AlF 6), the effect of charcoal is to absorb the H in the melt 2, O 2Gas, and the adding of sodium aluminum fluoride can make various oxide compounds form double salt, are easy to remove behind continuous casting.
Adopt graphite crystallizer during horizontal casting, the enhanced stretch resistance when having reduced the cast of high tin boron copper alloy adds the anti-application that pushes away technology, can guarantee that strand has brighter and cleaner surface.
Final finished specification Φ 0.1~10mm, metallographic structure is the alloy of α phase or α+δ phase (δ phase content<6%), and grain fineness number is 0.025~0.04mm, and color is 18~24K gold.
The high tin boron copper alloy of present embodiment and the physicals of wire rod thereof reach:
Electric conductivity (%IACS): 8
Density (g/cm 3): 8.7
Thermal conductivity (W/m.K)<50 coefficient of elasticity (KN/mm 2): 82 (annotate: German silver is 130) the high tin boron copper alloys of present embodiment and the mechanical property of wire rod thereof (reach with German silver and compare) see Table 3: the mechanical property of table 3. high tin boron copper alloy and wire rod thereof (reach with German silver and compare):
Figure A0211210200071
From above data, color is that the elasticity of the golden high tin boron copper alloy of 18~24K is obviously better than light argenteous German silver, and workability and mechanical property also obviously are better than German silver.7 alloying constituent prescriptions of table 1. the present invention and performance perameter thereof (annotate: in the table "---", chemical ingredients refers to not contain, and mechanical property refers to not survey.)
Figure A0211210200081

Claims (15)

1, a kind of copper base high tin boron alloy, it includes the tin (Sn) of 12~18% (wt), the boron of~2% 0.002 (wt) (B), reach in iron (Fe), aluminium (Al), titanium (Ti), phosphorus (P), five kinds of elements of zinc (Zn) at least a, the content of described five kinds of elements is respectively: iron (Fe) is that 0~1.0% (wt), aluminium (Al) are that 0~2.0% (wt), titanium (Ti) are that 0~0.002% (wt), phosphorus (P) are that 0~0.5% (wt), zinc (Zn) are 0~2.0% (wt), and the surplus composition in the alloy is copper (Cu) and small amount of impurities;
2, copper base high tin boron alloy according to claim 1, the optimum content that it is characterized in that element tin in the described alloy (Sn) are 13~15% (wt);
3, copper base high tin boron alloy according to claim 1, the optimum content that it is characterized in that element boron in the described alloy (B) are 0.005~1% (wt);
4, copper base high tin boron alloy according to claim 1, the metallographic structure that it is characterized in that described alloy is the α phase, perhaps for serving as that main a small amount of δ phase (δ phase content<6%), grain fineness number are arranged in addition is 0.025~0.04mm mutually with α;
5, a kind of manufacturing process of producing described copper base high tin boron alloy wire rod is characterized in that its production process is, and: a. joins and feeds intake and melting---b. insulation and horizontal casting---c. homogenizing gradient annealing---d. pickling---e. is cold drawn to strip off the skin---f. process annealing---g. pickling---h. is cold drawn to strip off the skin---i. stretchings---j. elimination internal stress clean annealing;
6, manufacturing process according to claim 5 is characterized in that its melting that feeds intake is in proper order: copper+tin+(copper-iron), after the fusing, add (copper-boron)+aluminium+zinc again, and add copper-phosphorus alloy and copper-titanium alloy crystal grain thinning before coming out of the stove, smelting temperature is 1050~1300 ℃;
7, manufacturing process according to claim 5 is characterized in that its insulation and horizontal casting temperature are 950~1200 ℃;
8, manufacturing process according to claim 5 is characterized in that having adopted in the horizontal casting the anti-technology that pushes away, and casting speed is 0.5~2.0m/min, and elongating (pitch) is 10~30mm, stops the counter 1~2mm that pushes away after 1~2 second;
9, manufacturing process according to claim 5 is characterized in that homogenizing gradient annealing temperature is 550~850 ℃, and the time is 3~10 hours, carries out in protective atmosphere;
10, manufacturing process according to claim 9 is characterized in that described protective atmosphere is N 2+ (3~25%) H 2
11, manufacturing process according to claim 5 is characterized in that described process annealing temperature is 400~700 ℃, and the time is 1~5 hour;
12, manufacturing process according to claim 5 is characterized in that described elimination internal stress clean annealing (finished products) temperature is 50~450 ℃, and the time is 40~120min;
13, manufacturing process according to claim 5 is characterized in that the cold working rate in the described drawing process is 10~70%;
14, manufacturing process according to claim 5 is characterized in that adopting in described melting technology charcoal to cover, and charcoal layer thickness is 150~220mm, and adding has sodium aluminum fluoride (Na3AlF in stove 6);
15, manufacturing process according to claim 5 adopts graphite crystallizer when it is characterized in that horizontal casting.
CNB021121028A 2002-06-14 2002-06-14 Copper base high tin boron alloy Expired - Lifetime CN1180106C (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102251134A (en) * 2011-09-16 2011-11-23 中色奥博特铜铝业有限公司 Improved degassing method in semi-continuous casting
CN103060607A (en) * 2013-01-16 2013-04-24 苏州金仓合金新材料有限公司 Tin-bronze rod with extremely high tin content and preparation method thereof
WO2013159265A1 (en) * 2012-04-25 2013-10-31 苏州金仓合金新材料有限公司 Antimony-added high-tin bronze alloy rod for high-speed railway equipment and manufacturing method thereof
WO2013159266A1 (en) * 2012-04-25 2013-10-31 苏州金仓合金新材料有限公司 Wear-resisting high-phosphorus copper alloy rod for ships and offshore engineering and production method thereof
CN103627925A (en) * 2013-12-02 2014-03-12 厦门火炬特种金属材料有限公司 Nickelic packfong matrix alloy solder wire and preparation method thereof
CN104439282A (en) * 2014-12-15 2015-03-25 湖南师范大学 Needle-shaped nanometer Cu-Sn-B alloy and preparation method
CN104532024A (en) * 2014-11-10 2015-04-22 华玉叶 Method for manufacturing tin aluminum copper base alloy strip
CN104561645A (en) * 2014-11-10 2015-04-29 华玉叶 Preparation method of tin-copper alloy bar
CN105600711A (en) * 2016-01-05 2016-05-25 高艺松 Corrosion-resistant lifting climbing vehicle
CN106169253A (en) * 2016-08-25 2016-11-30 华南师范大学 Parking lot based on parking difficulty idle condition Forecasting Methodology and system
CN107604202A (en) * 2017-09-18 2018-01-19 宁波兴业盛泰集团有限公司 A kind of high-performance phosphorus bronze band and preparation method thereof

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102251134A (en) * 2011-09-16 2011-11-23 中色奥博特铜铝业有限公司 Improved degassing method in semi-continuous casting
WO2013159265A1 (en) * 2012-04-25 2013-10-31 苏州金仓合金新材料有限公司 Antimony-added high-tin bronze alloy rod for high-speed railway equipment and manufacturing method thereof
WO2013159266A1 (en) * 2012-04-25 2013-10-31 苏州金仓合金新材料有限公司 Wear-resisting high-phosphorus copper alloy rod for ships and offshore engineering and production method thereof
CN103060607A (en) * 2013-01-16 2013-04-24 苏州金仓合金新材料有限公司 Tin-bronze rod with extremely high tin content and preparation method thereof
CN103627925A (en) * 2013-12-02 2014-03-12 厦门火炬特种金属材料有限公司 Nickelic packfong matrix alloy solder wire and preparation method thereof
CN103627925B (en) * 2013-12-02 2016-04-06 厦门火炬特种金属材料有限公司 A kind of Nickelic packfong matrix alloy solder wire and preparation method thereof
CN104532024A (en) * 2014-11-10 2015-04-22 华玉叶 Method for manufacturing tin aluminum copper base alloy strip
CN104561645A (en) * 2014-11-10 2015-04-29 华玉叶 Preparation method of tin-copper alloy bar
CN104532024B (en) * 2014-11-10 2016-09-07 华玉叶 A kind of tin Al-Cu based alloy band preparation method
CN104561645B (en) * 2014-11-10 2017-01-18 华玉叶 Preparation method of tin-copper alloy bar
CN104439282A (en) * 2014-12-15 2015-03-25 湖南师范大学 Needle-shaped nanometer Cu-Sn-B alloy and preparation method
CN105600711A (en) * 2016-01-05 2016-05-25 高艺松 Corrosion-resistant lifting climbing vehicle
CN106169253A (en) * 2016-08-25 2016-11-30 华南师范大学 Parking lot based on parking difficulty idle condition Forecasting Methodology and system
CN107604202A (en) * 2017-09-18 2018-01-19 宁波兴业盛泰集团有限公司 A kind of high-performance phosphorus bronze band and preparation method thereof

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