CN1385580A - Pulping using bark of artificial quickly-grown Common Papermulberry (HAP method) and trunk (APMP method) - Google Patents
Pulping using bark of artificial quickly-grown Common Papermulberry (HAP method) and trunk (APMP method) Download PDFInfo
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- CN1385580A CN1385580A CN 01106695 CN01106695A CN1385580A CN 1385580 A CN1385580 A CN 1385580A CN 01106695 CN01106695 CN 01106695 CN 01106695 A CN01106695 A CN 01106695A CN 1385580 A CN1385580 A CN 1385580A
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- paper mulberry
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Abstract
The technological process for making pulp by using artificially-cultivated paper mulberry is characterized by that its tappa is undergone the forced raw material preparation p rocess and HAP method can be adopted to prepare tappa pulp, and APMP method can be used to make its trunk into chemimechanical pulp. Said invention adopts normal-pressure, low-temp., low-alkali, high-concentration and short-time pulping process, and can simultaneously implement cooking and bleaching two operations, and can obtain high-whiteness, high-quality and high yield and low-consumption tappa pulp and trunk pulp.
Description
One. the invention belongs to the new technology of paper industry with paper mulberry slurrying.
The paper mulberry slurrying that China is traditional all is to be raw material with wild tapa (without the paper mulberry bar).The feature of raw material of this project: without wild paper mulberry, but with 1 year of the artificial growth living paper mulberry of speed.Traditional production method adopts alkaline process and sulfate process (the auxiliary agent methods of indivedual station-service applicant inventions).With the wild paper mulberry skin prescind, soaked back adds boiling vessel (rotary spherical digester) with alkali lye, feed steam and carry out boiling.(production process comprises; Heat up, put little vapour, heat up, be incubated, amplify vapour, blowing again).At high temperature utilize the effect of alkali, the lignin in the cladding and other foreign material are deviate from, make paper pulp.Because of having one deck casting skin shell, the bark top layer is difficult to cook out, so traditional digesting technoloy all is to adopt; The hard boiling technology of high temperature, high alkali number, long-time insulation.Deviate from though the casting skin shell is dissolved, made fiber be subjected to serious destruction, caused the yield of pulping very low (abbreviating " three high one is low " hard boiling technology as).This traditional hard boiling technology material consumption is many, energy consumption is high, production cost is expensive, pollutional load is heavy.For quality and the output that improves pulping, for energy-saving and cost-reducing, the contaminated solution problem.At the deficiency of traditional handicraft, the applicant has finished two-step method slurrying through the research of more than ten years.It is characterized in that: raw material separates skin, bar earlier after preliminary treatment, and removes with the casting skin shell of partly mechanical method with the bark top layer, makes white cladding, removes to make latex with white cladding then.Latex successively experienced four generation pulping process reform, promptly by traditional soda pulping process, change into the auxiliary agent method, again change into the APO method, until the HAP method the 4th generation new process.Realized by the traditional handicraft of " three high is low " transformation to " three low height " advanced technologies.Result's contrast of now the structure leather being starched the reform of four foundries skill is as following table.
The structure leather is starched the process conditions of four generations reforms and contrast table as a result and is become pulp yield magma whiteness for condition with raw material alkali charge cooking pressure (temperature) temperature retention time as a result
The artificial white skin of the wild structure skin 25 of production method % Kg/Cm ℃ of branch % % generation tradition alkaline process~wild structure skin 17 5 (158) 120 42 light three generations APO methods of 32 6.5 (167) 360 20~26 dark two generation auxiliary agent methods 10 0 (90) the 180 75 73 4 artificial white skins 50 (80) 30~50 92 80 of generation HAP method
Two. the present invention considers the enforcement of China's natural forest protection engineering.After the natural forest taboo was cut down, the wild paper mulberry skin will no longer may be supplied in a large number.Must use the artificial growth paper mulberry instead.Walk the combination of woods paper, woods paper is integrated.Walk the road of artificial fast-growing, high-yield woods.Use the paper mulberry system paper pulp of artificial growth.Be second feature of the present invention.This project adopts the new and high technology of forestry, and the annual paper mulberry of high-density planting has been realized the plantation of forestry chemurgy, and paper mulberry has been carried out complete attached comprehensive utilization (patent is declared in plantation of paper mulberry and comprehensive utilization in addition).
Three. paper mulberry bar pulping and paper-making in the past both at home and abroad all is out of use.After the present invention has started the artificial growth paper mulberry, for outlet is sought in the utilization of giving the paper mulberry bar.The present invention has finished the research of paper mulberry bar APMP method machine slurry.Not only widened raw material, and provide a kind of novel, high whiteness, high yield, high-quality, energy-saving and cost-reducing change machine slurry for paper industry for paper industry.With paper mulberry bar work machine slurry is the 3rd feature of the present invention.
Four. pollutional load of the present invention is light, and pulp-making waste-water is faint yellow, PH7.5~8.Can handle together (but handling just qualified discharge) with middle-stage wastewater through general biochemistry and materialization.The 4th feature of the present invention is clearer production technology.
Subordinate list 1 system general culture paper APMP paper mulberry bar machine sizing process condition
Project | Technological parameter | ||
Wood chip qualification rate % | 〉=86 | ||
The washing condition | 70~80 ℃ of temperature adopt reuse plain boiled water | ||
The presteaming condition | 120 ℃ of steam temperatures, 10 minutes time | ||
The extruding compression ratio | One section, two sections were all adopted 1: 4 or above compression ratio | ||
Dosage % | First section | Second section | |
Hydrogen peroxide | 1.5 | 2.5 | |
Caustic soda | 1.6 | 2.8 | |
DTPA | 0.2 | 0.1 | |
Sodium metasilicate | 1.0 | 1.0 | |
Magnesium sulfate | 0.5 | 0.5 | |
Reaction condition | Time, minute | 50 | Second section chemicals is with after slurry mixes, directly closely go into first section normal pressure mill, the mill disposed slurry enters high dense reserving tower, starch dense 25~30%, 30~40 minutes time of staying. |
Humidity, ℃ | 70~75 | ||
Concentration, % | 25 | ||
The defibrination condition | Grinding clearance, mm | 0.3~0.5 | 0.1~0.3 |
Refining concentration % | 30~40 | 25~30 | |
Inlet temperature, ℃ | 75 | 75 | |
Outlet temperature, ℃ | 98 | 98 | |
The defibrination mode | Normal pressure | Normal pressure | |
It is latent to disappear | 80~85 ℃ of concentration 5% of temperature, are regulated pH value 4~5 with sulfuric acid at 20 minutes time | ||
Pressurized screen concentration | 〉=2 |
Subordinate list 2 system high gear paper and cardboard APMP paper mulberry bar machine sizing process conditions
Project | Technological parameter | ||
The wood chip qualification rate, % | 〉=86 | ||
The washing condition | Temperature 70-80 ℃, adopt reuse plain boiled water. | ||
The presteaming condition | 120 ℃ of steam temperatures, 10 minutes time. | ||
The extruding compression ratio | One section, two sections were all adopted 1: 4 or above compression ratio | ||
First section | Second section | ||
Dosage % | Hydrogen peroxide | 2.5 | 3.5 |
Caustic soda | 2.8 | 3.8 | |
DTPA | 0.2 | 0.1 | |
Sodium metasilicate | 1.0 | 1.0 | |
Magnesium sulfate | 0.5 | 0.5 | |
Reaction condition | Time, minute | 50 | Second section chemicals is with after slurry mixes, directly enter first section normal pressure mill, the mill disposed slurry enters high dense reserving tower, starch dense 25%-30%, time of staying 30-40 minute. |
Temperature, ℃ | 70-75 | ||
Concentration, % | 25 | ||
The defibrination condition | Grinding clearance, mm | 0.3-0.5 | 0.1-0.3 |
Refining concentration, % | 30-40 | 25-30 | |
Inlet temperature, ℃ | 75 | 75 | |
Outlet temperature, ℃ | 98 | 98 | |
The defibrination mode | Normal pressure | Normal pressure | |
It is latent to disappear | Temperature 80-85 ℃, concentration 5%, 20 minutes time is with sulphur acid for adjusting pH value 4-5. | ||
Pressurized screen concentration, % | 〉=2 |
Claims (5)
1. the present invention is with the new technology of tapa and paper mulberry bar system paper pulp, it is characterized in that:
Adopting the living paper mulberry of speed of artificial growth is that (existing technology is a raw material with wild structure skin all to raw material.Also the no one uses the slurrying of paper mulberry bar).With high concentrated base hydrogen peroxide method (HAP method) system bark slurry.Method with two-step method (APMP method) system paper mulberry bar machine slurry.
A.HAP legal system bark slurry:
(a). the annual paper mulberry of harvesting artificial growth, with artificial process peeling and taking bar.Bark is removed the casting skin on top layer and is made white cladding after the biochemistry preliminary treatment with cyborg worker's method.
(b). through cut off, screen, wash, tear up, decatize, dehydration, dosing, mixing, reaction, pulping.
(c). process conditions: alkali charge 5%, hydrogen peroxide 5%, Na2SiO3 1.5%, EDTA 0.5%, MgSO4 0.5%.80 ℃ of temperature, 30~50 minutes time, liquor ratio 1: 4.
(d). the pulping result: pulping yield more than 90%, former pulp brightness more than 80%, physical properties of pulp (fracture length) are more than 6000 meters.
B.APMP legal system paper mulberry bar machine slurry:
The APMP method is public technology (having ripe equipment technology can supply to select for use).Raw material commonly used; Yang Mu, Eucalyptus, birch, masson pine etc.Characteristics of the present invention: be that the APMP method is used for paper mulberry system paper mulberry bar machine slurry.
(a) the annual paper mulberry of artificial growth is cut down down, be used to make APMPization machine slurry with the tree bar after the hand peeling.
(b) the pilot scale research technological process is as follows: section, wood chip screening, washing immersion, dehydration, presteaming, extruding, one-level preimpregnation, secondary extruding, soup mixing, defibrination, high dense reaction tower, feeding serew, defibrination, latency chest, screening, purification, dehydration concentrate, stock tank.
(c) process conditions and pulping result:
The system general culture is joined with paper and is plagiarized slurry; Process conditions see attached list one.The pulping result: the paper pulp fracture length is more than 3500 meters, and more than the former pulp brightness 70%ISO, pulping yield is more than 85%.
Make high-grade paper and paperboard grade stock; Process conditions see attached list two.The pulping result: more than the paper pulp fracture length 5000m, more than the former pulp brightness 80%ISO, pulping yield is more than 80%.
2. according to claim 1 with tapa and paper mulberry bar new pulping process, be characterized in:
. raw materials used is not to use wild paper mulberry.But with the living paper mulberry of annual speed of artificial growth.With artificial peeling and taking bar, with bark and tree bar system paper pulp.
3. according to claim 1 with tapa and paper mulberry bar new pulping process, be characterized in:
The bark of two-step method making bark slurry is after the biochemistry preliminary treatment, removes the casting skin shell on top layer with cyborg worker's method, makes white cladding.Use white cladding (HAP method) system latex then.
4. according to claim 1 with tapa and paper mulberry bar new pulping process, be characterized in:
Tree bar machine slurry is the change machine slurry made from paper mulberry bar (APMP method).
5. according to described tapa and the paper mulberry bar new pulping process used approximately of claim 1, be characterized in:
Pollutional load of the present invention gently is a kind of process for cleanly preparing in environmental protection.
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CN 01106695 CN1385580A (en) | 2001-05-11 | 2001-05-11 | Pulping using bark of artificial quickly-grown Common Papermulberry (HAP method) and trunk (APMP method) |
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CN 01106695 CN1385580A (en) | 2001-05-11 | 2001-05-11 | Pulping using bark of artificial quickly-grown Common Papermulberry (HAP method) and trunk (APMP method) |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1313674C (en) * | 2005-02-22 | 2007-05-02 | 杨怀基 | Production method of stencil tissue paper |
CN100344829C (en) * | 2003-12-26 | 2007-10-24 | 华泰集团有限公司 | Technology for preparing alkali hydrogen peroxide chemical machinery pulping |
CN100398745C (en) * | 2006-04-25 | 2008-07-02 | 宜宾纸业股份有限公司 | Chemical and machinery pulping process using complete white mulberry branch as raw material |
CN100432334C (en) * | 2006-09-26 | 2008-11-12 | 陕西科技大学 | Process for making pulp with white paper mulberry |
CN101823002A (en) * | 2010-04-20 | 2010-09-08 | 金永安 | Alkali-hydrogen peroxide method-based cooking catalyst and clean pulping process |
CN101492890B (en) * | 2009-03-06 | 2011-05-18 | 陕西科技大学 | Method for removing exterior black bark of barks of paper mulberry |
CN101403121B (en) * | 2007-02-15 | 2011-08-24 | 西屋电气有限责任公司 | Removal of niobium second phase particle deposits from pickled zirconium-niobium alloys |
CN104746373A (en) * | 2015-03-05 | 2015-07-01 | 新疆国力源环保科技有限公司 | Preparation process of broussonetia papyrifera natural-color semi-chemimechanical pulp |
CN106149435A (en) * | 2016-07-07 | 2016-11-23 | 湖北工业大学 | Broussonetia papyrifera sets chemical pulping method entirely |
CN109457523A (en) * | 2018-11-13 | 2019-03-12 | 岳阳林纸股份有限公司 | A kind of Eucalyptus, structure wood, poplar mixing material APMP pulping process |
WO2022218043A1 (en) * | 2021-04-16 | 2022-10-20 | 中冶长天国际工程有限责任公司 | Solid waste treatment process centered on sintering and pelletizing procedures |
-
2001
- 2001-05-11 CN CN 01106695 patent/CN1385580A/en active Pending
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100344829C (en) * | 2003-12-26 | 2007-10-24 | 华泰集团有限公司 | Technology for preparing alkali hydrogen peroxide chemical machinery pulping |
CN1313674C (en) * | 2005-02-22 | 2007-05-02 | 杨怀基 | Production method of stencil tissue paper |
CN100398745C (en) * | 2006-04-25 | 2008-07-02 | 宜宾纸业股份有限公司 | Chemical and machinery pulping process using complete white mulberry branch as raw material |
CN100432334C (en) * | 2006-09-26 | 2008-11-12 | 陕西科技大学 | Process for making pulp with white paper mulberry |
CN101403121B (en) * | 2007-02-15 | 2011-08-24 | 西屋电气有限责任公司 | Removal of niobium second phase particle deposits from pickled zirconium-niobium alloys |
CN101492890B (en) * | 2009-03-06 | 2011-05-18 | 陕西科技大学 | Method for removing exterior black bark of barks of paper mulberry |
CN101823002A (en) * | 2010-04-20 | 2010-09-08 | 金永安 | Alkali-hydrogen peroxide method-based cooking catalyst and clean pulping process |
CN104746373A (en) * | 2015-03-05 | 2015-07-01 | 新疆国力源环保科技有限公司 | Preparation process of broussonetia papyrifera natural-color semi-chemimechanical pulp |
CN106149435A (en) * | 2016-07-07 | 2016-11-23 | 湖北工业大学 | Broussonetia papyrifera sets chemical pulping method entirely |
CN106149435B (en) * | 2016-07-07 | 2017-11-10 | 湖北工业大学 | Paper mulberry sets chemical pulping method entirely |
CN109457523A (en) * | 2018-11-13 | 2019-03-12 | 岳阳林纸股份有限公司 | A kind of Eucalyptus, structure wood, poplar mixing material APMP pulping process |
WO2022218043A1 (en) * | 2021-04-16 | 2022-10-20 | 中冶长天国际工程有限责任公司 | Solid waste treatment process centered on sintering and pelletizing procedures |
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