CN1384918A - Method for producing at least one testing body, especially constiting of fibre-reinforced material for testing quality of adhesive joint - Google Patents

Method for producing at least one testing body, especially constiting of fibre-reinforced material for testing quality of adhesive joint Download PDF

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Publication number
CN1384918A
CN1384918A CN 00813229 CN00813229A CN1384918A CN 1384918 A CN1384918 A CN 1384918A CN 00813229 CN00813229 CN 00813229 CN 00813229 A CN00813229 A CN 00813229A CN 1384918 A CN1384918 A CN 1384918A
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CN
China
Prior art keywords
block
bonded
projection
test
test block
Prior art date
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Pending
Application number
CN 00813229
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Chinese (zh)
Inventor
U·格尔舍尔
T·克鲁施维茨
J·普罗卡特
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Alstom Transportation Germany GmbH
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Bombardier Transportation GmbH
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Filing date
Publication date
Application filed by Bombardier Transportation GmbH filed Critical Bombardier Transportation GmbH
Publication of CN1384918A publication Critical patent/CN1384918A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/04Devices for withdrawing samples in the solid state, e.g. by cutting
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/0664Indicating or recording means; Sensing means using witness specimens

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Standing Axle, Rod, Or Tube Structures Coupled By Welding, Adhesion, Or Deposition (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

The invention relates to a method for producing at least one testing body (14), especially consisting of a fibre-reinforced material, for quality-testing an adhesive joint. At least two panel-shaped joint parts (2, 3) are provided. Said joint parts (2, 3) each comprise at least one projection (8) which is moulded onto one of their edge sections so that they form a single piece. The joint parts (2, 3) are then interjoined in such a way that the longitudinal edges (4) of the joint parts (2, 3) and their projections (6) essentially overlap. The adhesive joint is then formed in an area between the interjoined longitudinal edges (4). The projections (8) of the joint parts (2, 3), which are joined on their longitudinal edges (4), are subsequently separated from the joint parts (2, 3), the joint parts being cut out at the same time. The separated projections (8) are provided as testing bodies (14).

Description

Prepare that at least one is used to check the test block of bonding bond quality, the method for the test block that especially is made of fibre reinforced materials
Technical field
The present invention relates to a kind of method that at least one is used to check the test block of bonding bond quality, test block that this test block especially is made of fibre reinforced materials of preparing.
In the process of the boxcar of making train, be well known that by bonding joint each fibre-reinforced components to be joined together with the boxcar, boxcar.Bonding joint between these boxcar parts should bear static load, bears very big pressure and stress again, for example, and when train can produce very big pressure and stress when turning round.So, must guarantee that bonding joint can bear pressure and the stress that produces in the connecting elements.This can obtain by the quality of checking bonding joint.So require testing result enough accurate, though with guarantee fibre-reinforced components bear at bonding joint also can be firm under the situation of static stress and dynamic stress link together.
Prior art
In order to check the quality of bonding joint, normally in the test experience chamber, some small-sized single fiber reinforcement parts are combined together to form a test block by a bonding joint.Check the quality of this test block cemented side seam that under laboratory condition, prepares by this way then.Although use this test block can obtain some representing characteristic values of the bonding joint between the fibre-reinforced components, but problem is that this test block for preparing under laboratory condition is not at the actual condition of contact that plays a major role in the boxcar used unit in preparation process.Like this, in the process of research laboratory's test block, do not determine not comprise that other influence the factor of bonding bond quality to both having had in the qualitative analysis of bonding joint yet, for example, the actual pretreatment quality of treatment temperature, air humidity, pressure, the pollution level of carrying out the factory of member combination, member, and displacement in cohesive process and stress etc.Therefore, use the precise characteristics value of the bonding joint between the member that the test block of known method preparation is not enough to determine that physical condition forms down.
Summary of the invention
Therefore the purpose of this invention is to provide a kind of method for preparing test block, wherein can obtain test block, and need not manpower, time cost and structure expense from the bonding joint that physical condition forms down.
Can realize purpose of the present invention by the described method of claim 1.
Thus, in order to prepare at least one test block, need two tabular bonded blocks at first at least.In this case, for example in order to make the boxcar of train, this bonded block is two independent members, and these members can be used in sidewall, floor, the car roof area of boxcar.Member for as the boxcar has proved the use fibre reinforced materials, and especially fibre reinforced plastics formation link more has superiority.So just can obtain the lighter firm boxcar structure of weight by advantageous manner.In addition, each bonded block forms at least one projection at it at least on one side.Therefore, the limit of projection and bonded block fuses, thereby this bonded block and projection thereof can be made from a workpiece.For example, can from fibre reinforcement plate downcut corresponding bonded block and above projection.For example, the shape of each bonded block actual with the bonded block use that is installed in the boxcar in the operational size that needs meet substantially.But because projection is designed to the plate-like extending portion branch at bonded block edge, bonded block has the profile that is different from its operational size.The formation of projection means on the bonded block as the test block material and is provided with other materials thus.
Had after these tabular bonded blocks, at least two bonded blocks are combined under physical condition, combination is that the longitudinal edge of a bonded block combines with the longitudinal edge of another bound fraction basically.In this case, " vertically limit " of bonded block just can be understood as a fringe region, and extend continuously along bonded block and the projection that is integrally formed therewith in this zone.Therefore, vertically the limit is to extend along bonded block and the projection that is integrally formed therewith.Then, viscose glue is injected in the zone between the longitudinal edge of the combination of mutually right bonded block and projection thereof, and this has just formed the bonding joint that two bonded blocks are tightly linked together.
After along vertical limit of bonded block it being combined, the projection that its place, vertical limit is combined scales off from bonded block.In downcutting the process of projection, the bonded block that has combined is cut into operational size simultaneously according to its further purposes, these further purposes are for example as the structural member of boxcar.Therefore, can save the process that the bonded block that assembles is further processed according to required size and operating structure.This can simplify production run greatly.The outshot that downcuts comprises the bonding joint of the bonded block of assembling under the physical condition, and it can be used as the quality that test block is checked the bonding joint between the bonded block.
Described test block preparation method operates simply, quick, and economize on the use of funds, because test block can make in the production run of bonded block.Other required operation stepss of preparation test block under laboratory condition have been saved thus.And, not only obtained test block, because bonding joint wherein has the attribute of the actual adhesive joins that forms on bonded block,, be used for checking the actual bonding process that carries out so can be used as archives material.
The preferred implementation of the method for the invention is described referring to other claims.
Preferably the test block that scales off is divided into several independent test block segments.At first, the cutting of test block is proportional with respect to the size of test block segment, the position that these cuttings are more convenient for controlling, proofreading and correct the test block segment in the bonding engaging process of research.Secondly, can obtain a plurality of test blocks, thereby can utilize each test block to test the quality of bonding joint.This makes the bonding joint that can repeated test forms under physical condition, to be sure of test result.
According to a preferred implementation of the inventive method, the size of the bonded block of use is corresponding substantially.This makes these two bonded blocks in this case, to be easy to obtain overlapping vertical limit based on corresponding physical dimension vertically combining with a kind of mirror image symmetrical manner on the limit.
For the formation of bonding joint, be preferably between the bonded block and form at least one adhesive joins by described bonding joint.In this connected, adhesive joins preferably was basically parallel in the zone that vertical limit of bonded block and projection thereof overlaps each other and extends along vertical limit of bonded block.This layout of adhesive joins is guaranteed safety and firm combination between the bonded block.
In order to form test block and each test block segment,, preferably be basically perpendicular to the adhesive joins that runs through projection or test block and cut away projection and/or the independent test block segment of cutting when when the bonded block that combines downcuts.This be basically perpendicular to adhesive joins and vertically the separation method on limit simplified greatly in the subsequent quality test process to cut the processing of test block.
Brief description of drawings
The present invention is described in detail for the embodiment that represents with way of example below with reference to accompanying drawings.
Fig. 1: according to the fragmentary, perspective view of the bonded block that combines togather of the present invention;
Fig. 2: decompose the bonded block of demonstration and the fragmentary, perspective view of projection;
Fig. 3: test block segment skeleton view.
Embodiment
As shown in Figure 1, two tabular bonded blocks 2,3 combine at its 4 places, vertical limit.Extend along the entire longitudinal length of tabular bonded block 2,3 on each vertical limit 4, and be parallel to a basic straight end limit 12 of bonded block 2,3.In this case, the size of two bonded blocks 2,3 is corresponding and staggered relatively with the base image symmetrical manner.A rectangle projection 8 that is integrally formed therewith is arranged in the marginal portion 6 of each bonded block 2,3, and stretch out to the right this projection marginal portion 6 from bonded block 2,3 in projection plane.Design projection 8 is for by overlapping to the right and protruding from the marginal portion 6 of bonded block 2,3 with marginal portion 6 like this.The shape that the projection 8 that can obtain dividing as the plate-like extending portion of the marginal portion 6 of bonded block 2,3 like this in mode simple in structure needs.
Vertical limit 4 of bonded block 2,3 and projection 8 thereof is arranged to be substantially parallel to each other and overlaps each other along its entire longitudinal length.Have an adhered layer in the vertical overlapping region on limit 4, these two bonded blocks 2,3 are combined togather by insert media element 10 in the centre.Carry out adhesive bond by the zone between the overlapping vertical limit 4 of bonded block 2,3, between superincumbent bonded block 2 and the intermediary element 10 and and following bonded block 3 between form a bonding seam.These bonding seams are guaranteed the combination that bonded block 2,3 is firm each other, and along the continuous extension of bonded block 2,3 and the projection that is integrally formed 8.Making the projection 8 that forms in the process of bonded block 2,3 ingredient as bonded block 2,3, with bonded block 2,3 be in identical in conjunction with under the condition, for example, the pre-service in the cohesive process, the influence of environment and stress.
Bonded block 2,3 combined after (as shown in Figure 1), according to Fig. 2 projection 8 was scaled off from bonded block 2,3.In this process, the bonded block 2,3 that combines has obtained their operation geometric configuration (referring to accompanying drawing 2 left part), for example as the member in train wagons compartment.On the contrary, the projection 8 that scales off is as test block 14, so that determine and/or check the characteristic value and the quality of the glue joint between the bonded block 2,3.The bonding point of test block 14 has the attribute of the bonding seam between the bonded block 2,3 that forms under physical condition, and can be used as archives material, is used to check the cohesive process of actual execution.
What schematically arrange in the accompanying drawing 3 is that the cut projection 8 that comes and combine togather as test block 14 is divided into independent test block segment 16 in accompanying drawing 2.In the bonding engaging process of test, so these test block segments 16 are more convenient for controlling than test block 14 because size is littler.Secondly, can repeatedly test a bonding joint by this way, increase the accuracy of bonding bond quality assay like this
The method of the invention is not only applicable to the bonding joint between the fibre reinforced materials, also is applicable to the combination of other materials, for example, and plastic/plastic, metal/plastic and metal/metal.

Claims (5)

1. make the method that at least one is used to check the test block of bonding bond quality for one kind, these test components especially comprise the test block of fibre reinforced materials, may further comprise the steps:
(a) have two tabular bonded blocks (2,3) at least, each bonded block (2,3) all comprises at least one projection (8), and this projection is located integrally formed at least one edge (6) of bonded block;
(b) two bonded blocks (2,3) are combined, make vertical limit (4) of bonded block (2,3) and projection (8) thereof overlapping substantially;
(c) zone between the vertical limit (4) that combines forms bonding joint;
(d) go up the projection (8) that its vertical limit (4) of cutting-out is located to connect from bonded block (2,3), simultaneously bonded block is cut into certain size;
(e) with the projection (8) that downcuts as test block (14).
2. the method for claim 1, it is characterized in that: the test block of cutting-out (14) is divided into a plurality of test block segments (16).
3. as the method for claim 1 or 2, it is characterized in that: use the basic corresponding bonded block (2,3) of size.
4. as one of above-mentioned claim described method, it is characterized in that: form an adhesive joins at least by bonding joint.
5. method as claimed in claim 4 is characterized in that: in step (d), be basically perpendicular to adhesive joins and downcut projection (8) and/or each test block segment (16).
CN 00813229 1999-09-23 2000-09-21 Method for producing at least one testing body, especially constiting of fibre-reinforced material for testing quality of adhesive joint Pending CN1384918A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19945556.2 1999-09-23
DE1999145556 DE19945556A1 (en) 1999-09-23 1999-09-23 Method for producing at least one test specimen, in particular made of fiber composite material, for a quality test of an adhesive connection

Publications (1)

Publication Number Publication Date
CN1384918A true CN1384918A (en) 2002-12-11

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CN 00813229 Pending CN1384918A (en) 1999-09-23 2000-09-21 Method for producing at least one testing body, especially constiting of fibre-reinforced material for testing quality of adhesive joint

Country Status (6)

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EP (1) EP1221031A1 (en)
JP (1) JP2003510563A (en)
KR (1) KR20020033824A (en)
CN (1) CN1384918A (en)
DE (1) DE19945556A1 (en)
WO (1) WO2001022054A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103674632A (en) * 2012-09-12 2014-03-26 中航惠腾风电设备股份有限公司 Equipment for precisely producing tensile shear test piece
DE102014200248A1 (en) 2014-01-09 2015-07-09 Bayerische Motoren Werke Aktiengesellschaft Component for a vehicle
DE102017007492A1 (en) 2017-08-09 2018-02-22 Daimler Ag Method for determining the quality and / or suitability of a machining process

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2237570A (en) * 1938-10-07 1941-04-08 Frederick M Bowers Method of probing a weld
DE3038449A1 (en) * 1980-10-11 1982-06-16 Hoechst Ag, 6000 Frankfurt METHOD AND TEST BODY FOR DETERMINING THE GLASS LIABILITY OF GLASS COMPOSITE INTERMEDIATE LAYERS IN TENSION SHEAR TEST
JPH0715438B2 (en) * 1986-09-27 1995-02-22 新王子製紙株式会社 Adhesive strength measuring method and measuring instrument
US5069417A (en) * 1990-07-13 1991-12-03 Boss Richard J Apparatus for producing a cured-in-place test sample of concrete
US5142905A (en) * 1991-02-08 1992-09-01 United Technologies Corporation Overlapped test specimen fixture
DE4313672C1 (en) * 1993-04-22 1994-10-13 Mannesmann Ag Method for producing and monitoring a conical compression joint
DE19617383A1 (en) * 1996-04-30 1997-11-06 Siemens Ag Component testing or monitoring appts
DE29717278U1 (en) * 1997-09-29 1998-01-02 Gurit-Essex Ag, Freienbach Device for checking a defined minimum strength of an adhesive connection

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Publication number Publication date
WO2001022054A1 (en) 2001-03-29
DE19945556A1 (en) 2001-03-29
EP1221031A1 (en) 2002-07-10
JP2003510563A (en) 2003-03-18
KR20020033824A (en) 2002-05-07

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