CN1383350A - Electrothermal felt plate of active carbon fibres and its making method - Google Patents

Electrothermal felt plate of active carbon fibres and its making method Download PDF

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Publication number
CN1383350A
CN1383350A CN 01115432 CN01115432A CN1383350A CN 1383350 A CN1383350 A CN 1383350A CN 01115432 CN01115432 CN 01115432 CN 01115432 A CN01115432 A CN 01115432A CN 1383350 A CN1383350 A CN 1383350A
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China
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active carbon
electrothermal
hot pressing
layer
insulating barrier
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CN 01115432
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CN1181705C (en
Inventor
张汝昆
穆顺法
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HUALIDA COPPER-FOIL PLATE Co Ltd
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Priority to CNB011154322A priority Critical patent/CN1181705C/en
Publication of CN1383350A publication Critical patent/CN1383350A/en
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Publication of CN1181705C publication Critical patent/CN1181705C/en
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Abstract

This invention discloses an electrothermal felt plate of activated charcoal fiber and its manufacturing method containing electrothermal conversion material, electrodes, power source contacts, insulating layer. The character of the electrothermal conversion material is the activated charcoal fiber felt adhered by the electrode and the power source contacts. The said insulating layer has two layers with the first one on the two sides of the activated charcoal fiber belt. An energy storage layer and an outer decorated layer are at the two sides of the first insulating layer and the second insulating layer is adhered to a said surface of the second insulating layer with strong insulation.

Description

A kind of electrothermal felt plate of active carbon fibres and manufacture method thereof
The invention belongs to activated carbon fiber electric heating conversion field, especially a kind of electrothermal felt plate of active carbon fibres and manufacture method thereof.
At present, prior art adopts extrusion coating paper as the electric heating transition material, extrusion coating paper only contains the carbon fiber content of 4-5%, so electric heating conversion efficiency is low, and mechanical strength is low, when surface temperature surpasses 60 ℃, difficulty is installed and used in clot easily, in addition because insulating barrier is a single layer designs, therefore insulation effect is poor, has that heat-energy losses is big, the high deficiency of cost.
The purpose of this invention is to provide a kind of anti-steady height, mechanical strength height, low production cost, electrothermal felt plate of active carbon fibres and manufacture method thereof that heat-energy losses is little.
Technical scheme of the present invention is: electrothermal felt plate of active carbon fibres, comprise electric heating transition material, electrode, power supply contact, insulating barrier, it is characterized in that described electric heating transition material is an active carbon fiber felt, electrode and power supply contact are attached on the active carbon fiber felt, described insulating barrier has two-layer, the ground floor insulating barrier is attached to the active carbon fiber felt both sides, both sides at the ground floor insulating barrier are attached with accumulation of energy layer and outer decorative layer respectively, be attached with second layer insulating barrier in the both sides of accumulation of energy layer and outer decorative layer, on a side surface of second layer insulating barrier, be attached with heat insulation layer.
Described ground floor insulating barrier is inorganic prepreg, and second layer insulating barrier is polyester precoated film.
Described heat insulation layer is a reed straw pulp heat-insulating shield.
Described accumulation of energy layer is a metal foil paper.
Make the method for electrothermal felt plate of active carbon fibres, it is characterized in that active carbon fiber felt, electrode, first insulating barrier, outer decorative layer, accumulation of energy layer and second insulating layer material are carried out cutting, and electric heating felt, electrode, first insulating barrier, outer decorative layer and accumulation of energy layer, second insulating barrier stacked according to order from the inside to surface, carry out the hot pressing first time then, 160 ℃-180 ℃ of hot pressing temperatures, pressure is 250-400kg/cm 2, then, according to specification cutting heat-insulating shield, and at a spray epoxy class glue of heat-insulating shield, stack with for the first time hot-forming intermediate products then, carry out the hot pressing second time, the secondary hot pressing temperature is 80-100 ℃, pressure is 250-400kg/cm 2, form primary product through secondary hot pressing, at last at the power supply contact tining, form final products.
Hot pressing temperature is 170 ℃ for the first time, and pressure is 300kg/cm 2, hot pressing time is 2-5 hour.
Intermediate products through a hot pressing forms before carrying out secondary hot pressing, pass through 1-1.5 hour cooling time.
Hot pressing temperature is 90 ℃ for the second time, and pressure is 300kg/cm 2, hot pressing time is 1-2 hour.
The primary product of process secondary hot pressing will be through 0.5-1 hour cooling time before carrying out the power supply contact tining.
Activated carbon fiber to same specification resistivity is sticking, the power and the temperature that can determine electrothermal felt plate of active carbon fibres according to the series connection and the connected mode in parallel of its length and circuit.
Advantage of the present invention is: because the electric heating felt of electrothermal felt plate has adopted the activated carbon fiber powder, therefore improved electric conversion efficiency greatly, the heat efficiency is up to more than 99%; The electron density of electrothermal felt plate is very even in addition, and area of dissipation is big, and has increased insulating barrier and heat insulation layer, has therefore reduced the heat-energy losses in the practice highlightedly; Owing to adopt double insulating layer, therefore have the dielectric strength height in addition, reaching 6000V does not have the standard of hitting network, and peripheral insulating barrier also has the effect of watertight composition, and does not have any air, environmental pollution; For technology has been simplified in the warm installation of electricity, easy to use, reduced installation cost; Make that the electrothermal felt plate production technology is simple, device simple, operation easily, waste of raw materials be little, so manufacturing cost reduces greatly.
The present invention is described further below in conjunction with drawings and Examples.
Fig. 1 is an electrothermal felt plate structural representation of the present invention;
Fig. 2 is the structural representation of a hot pressing electrothermal felt plate among Fig. 1;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is a manufacturing process flow diagram of the present invention.
Among Fig. 1,1 is a hot pressing electrothermal felt plate, the 2nd, and reed straw pulp heat-insulating shield.
Among Fig. 2, the 3rd, electrothermal felt plate, the 4th, electrode, the 5th, inorganic prepreg insulating barrier, the 6th, Copper Foil accumulation of energy layer, the 7th, the woodgrained paper decorative layer, the 8th, polyester precoated film insulating barrier, the connected mode between the active carbon fiber felt 3 is a parallel way.
Among Fig. 3, the 3rd, electrothermal felt plate, 9 is the insulation and thermal insulation layer.
Among Fig. 4, the method for electrothermal felt plate of active carbon fibres is at first carried out electrothermal felt plate and other kinds material cutting, is stacked, and carries out the hot pressing first time then, and hot pressing temperature is 170 ℃ for the first time, and pressure is 300kg/cm 2, hot pressing time is 2 hours, 1-1.5 hour the cooling of semi-finished product process that hot pressing forms.Then, according to specification cutting heat-insulating shield, and at a spray epoxy class glue of heat-insulating shield, stack with for the first time hot-forming intermediate products then, carry out hot pressing second time, the second time, hot pressing temperature was 90 ℃, and pressure is 300kg/cm 2, hot pressing time is 1 hour, then the primary product that form through secondary hot pressing is carried out 0.5-1 hour cooling, at last at the power supply contact tining, forms final finished.
Under equal voltage condition, resistance value will determine consumed power and heating temp, and the active carbon fiber felt of same specification resistivity can be made electrothermal felt plate by two kinds of circuit connecting modes of connection in series-parallel of length size and circuit.

Claims (10)

1, a kind of electrothermal felt plate of active carbon fibres, comprise electric heating transition material, electrode, power supply contact, insulating barrier, it is characterized in that described electric heating transition material is an active carbon fiber felt, electrode and power supply contact are attached on the active carbon fiber felt, described insulating barrier has two-layer, the ground floor insulating barrier is attached to the active carbon fiber felt both sides, both sides at the ground floor insulating barrier are attached with accumulation of energy layer and outer decorative layer respectively, be attached with second layer insulating barrier in the both sides of accumulation of energy layer and outer decorative layer, on a side surface of second layer insulating barrier, be attached with heat insulation layer.
2, electrothermal felt plate of active carbon fibres according to claim 1 is characterized in that described ground floor insulating barrier is inorganic prepreg, and second layer insulating barrier is polyester precoated film.
3, electrothermal felt plate of active carbon fibres according to claim 2 is characterized in that described heat insulation layer is a reed straw pulp heat-insulating shield.
4, electrothermal felt plate of active carbon fibres according to claim 3 is characterized in that described accumulation of energy layer is a metal foil paper.
5, a kind of method of making claim 1 or 2 or 3 or 4 described electrothermal felt plate of active carbon fibres, it is characterized in that active carbon fiber felt, electrode, first insulating barrier, outer decorative layer, accumulation of energy layer and second insulating layer material are carried out cutting, and electric heating felt, electrode, first insulating barrier, outer decorative layer and accumulation of energy layer, second insulating barrier stacked according to order from the inside to surface, carry out the hot pressing first time then, 160 ℃-180 ℃ of hot pressing temperatures, pressure is 250-400kg/cm 2, then, according to specification cutting heat-insulating shield, and at a spray epoxy class glue of heat-insulating shield, stack with for the first time hot-forming intermediate products then, carry out the hot pressing second time, the secondary hot pressing temperature is 80-100 ℃, pressure is 250-400kg/cm 2, form primary product through secondary hot pressing, at last at the power supply contact tining, form final products.
6, the manufacture method of electrothermal felt plate of active carbon fibres according to claim 5 is characterized in that hot pressing temperature is 170 ℃ for the first time, and pressure is 300kg/cm 2, hot pressing time is 2-5 hour.
7, according to the manufacture method of claim 5 or 6 described electrothermal felt plate of active carbon fibres, it is characterized in that intermediate products through hot pressing formation, before carrying out secondary hot pressing, be through 1-1.5 hour cooling time.
8, according to the manufacture method of claim 5 or 6 described electrothermal felt plate of active carbon fibres, it is characterized in that hot pressing temperature is 90 ℃ for the second time, pressure is 300kg/cm 2, hot pressing time is 1-2 hour.
9, the manufacture method of electrothermal felt plate of active carbon fibres according to claim 7, the primary product that it is characterized in that the process secondary hot pressing will be through 0.5-1 hour cooling times before carrying out the power supply contact tining.
10, the manufacture method of electrothermal felt plate of active carbon fibres according to claim 5, it is characterized in that the activated carbon fiber of same specification resistivity is glued the power and the temperature that can determine electrothermal felt plate of active carbon fibres according to the series connection and the connected mode in parallel of its length and circuit.
CNB011154322A 2001-04-25 2001-04-25 Electrothermal felt plate of active carbon fibres and its making method Expired - Fee Related CN1181705C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB011154322A CN1181705C (en) 2001-04-25 2001-04-25 Electrothermal felt plate of active carbon fibres and its making method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB011154322A CN1181705C (en) 2001-04-25 2001-04-25 Electrothermal felt plate of active carbon fibres and its making method

Publications (2)

Publication Number Publication Date
CN1383350A true CN1383350A (en) 2002-12-04
CN1181705C CN1181705C (en) 2004-12-22

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101438859A (en) * 2007-11-20 2009-05-27 朱德明 Carbon fibre electric heating garment chip and preparation method thereof
CN105890022A (en) * 2014-11-03 2016-08-24 辽宁绿暖科技有限公司 Energy storage carbon fiber electric heating system
CN111165070A (en) * 2018-09-07 2020-05-15 普罗泽恩株式会社 Carbon material felt heating device and manufacturing method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101438859A (en) * 2007-11-20 2009-05-27 朱德明 Carbon fibre electric heating garment chip and preparation method thereof
CN105890022A (en) * 2014-11-03 2016-08-24 辽宁绿暖科技有限公司 Energy storage carbon fiber electric heating system
CN111165070A (en) * 2018-09-07 2020-05-15 普罗泽恩株式会社 Carbon material felt heating device and manufacturing method thereof

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Publication number Publication date
CN1181705C (en) 2004-12-22

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ASS Succession or assignment of patent right

Owner name: ZHANG RUKUN

Free format text: FORMER OWNER: ZHANG RUKUN; HUALIDA COPPER FOIL PLATE CO., LTD.

Effective date: 20021213

C41 Transfer of patent application or patent right or utility model
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Agent after: Zhang Tao

Agent before: Li Zhengqing

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Free format text: CORRECT: AGENT; FROM: LI ZHENGQING TO: ZHANG TAO

TA01 Transfer of patent application right

Effective date of registration: 20021213

Applicant after: Zhang Rukun

Applicant before: Zhang Rukun

Applicant before: Hualida Copper-Foil Plate Co., Ltd.

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20041222