Fiber strengthened copper-the Yin of complex phase-chromium electric conducting material and preparation method
Technical field
The present invention relates to a kind of acid bronze alloy.
Background technology
Progress of science and technology is more and more higher to the electric conducting material performance demands.For example, the conductor coils that high-tech area medium-high magnetic field technology is used and the lead frame of large scale integrated circuit still have good electrical conductivity when requirement can be born very high loads.Under this harsh condition of work, conventional conductor material is not competent, and the conductor material that necessarily requires high strength more to have excellent conductive performance simultaneously concurrently satisfies this type of science
The development need of technical field.
The intensity of conductor material and conductivity generally are the inverse function relation, and the measure that promptly improves intensity is a cost to reduce conductivity significantly often.Therefore, making great efforts to make material to keep high conductivity (or slightly sacrificing conductivity) and while can improve intensity significantly, is the focus of developing the novel conductor material at present.
By the immiscible alloying element of adding in the Cu matrix, and, be considered to the most rising high-strength highly-conductive material at present by the composite fibre phase strengthened copper alloy that strong strain process prepares.In this class material, novel copper-silver alloy has best intensity and conductivity matching relationship, thereby is subjected to enough attention at home and abroad, and having developed than conventional material at laboratory stage at present has the more conductor wires of premium properties.Yet, still exist many problem needs further to solve.For example,, need the Ag content that adds higher in the alloy, consumed the noble metal resource largely, increased material cost significantly if will reach the matched well of high-strength high-conductivity; Form the processing technology more complicated of original position fibre composite reinforcement, operation is many and constellation is uncertain, and is wayward in the production; For reaching certain dependent variable to guarantee prestrain weight, make the blank initial cross-section long-pending bigger, increased the difficulty of deformation processing process etc.Thereby, be necessary at the more novel alloy of these problem developments, to remedy above-mentioned deficiency.
Summary of the invention
The purpose of this invention is to provide the fiber strengthened copper-Yin of complex phase-chromium electric conducting material and preparation method that a kind of Ag content is lower, preparation technology simplifies relatively, cost hangs down and still have the high-strength highly-conductive characteristic.
Complex phase fibre strengthening copper-Yin of the present invention-chromium electric conducting material, the percentage by weight of each component is as follows:
Material purity is 99.95% Ag 6%~10%
Material purity is 99.90% Cr 0.5%~1.5%
Material purity be 99.90% electrolysis Cu all the other
Dry with raw material Ag, Cu, Cr pickling and after fully cleaning, earlier Cu, Cr are placed vaccum sensitive stove, melt being lower than under the 0.1Pa atmospheric pressure, after leaving standstill degasification under 1100~1200 ℃, in stove, fill Ar to 40~50kPa, add Ag and fusing again, evenly and pour into the bar-shaped strand of special diameter after leaving standstill 2~3 minutes through electromagnetic agitation.Blank is after 680~720 ℃/4 hours homogenizing are handled, in deformation extent η=1.2~1.4, carried out respectively in 1.9~2.0 and 2.6~2.8 o'clock 390~420 ℃/1 hour, 370~390 ℃/1 hour and annealing in 350~370 ℃/1 hour.
In this alloy, Ag content is 6%~10% only, and other adds 0.5%~1.5%Cr, does not generally need hot prestrain, only need to adopt intermediate heat-treatment 3 times, promptly can be made into the wire rod that diameter is an all size such as 0.6~2.0mm through the room temperature drawing processing of certain deflection.In addition, this alloy also can laminate by cold rolling and intermediate heat-treatment.
The beneficial effect that the present invention has:
1) content of expensive elements A g is lower, can significantly reduce material cost, is beneficial to popularization;
2) molten directly cold deformation of injection material need not prior hot working predeformation cogging, and intermediate heat-treatment is reduced to 3 times by 5 times of routine, and machining process is simplified relatively;
3) under the condition that reduces noble metal consumption and simplified processing process effectively, its intensity and conductivity can reach the alloy level that contains 24%~25%Ag, and concrete reference data sees Table 1.
The relevant alloy of table 1 is in the strength degree of determining under the electric conductivity condition (MPa)
Announcement data source | Composition (weight %) | Relative conductivity (%IACS) |
??Ag | ??Cr | ??Cu | 60 | 70 | 75 | 80 |
Scientific paper (U.S.) | ??24~25 | ??- | All the other | 1350 | 1200 | 960~1000 | 800~900 |
Scientific paper (Germany) | ??3 | ??10 | All the other | 710 | - | - | - |
Domestic (this laboratory) | ??24 | ??- | All the other | - | - | 1050 | 750 |
Alloy of the present invention | ??6~10 | ??0.5~1. ??5 | All the other | 1150~13 00 | 920~1050 | 850~1000 | 800~850 |
Embodiment
Embodiment 1:
The purity percentage by weight is respectively 99.95%, 99.90% and 99.90% Ag, electrolysis Cu, Cr are respectively 6%Ag, 0.5%Cr by weight percentage, all the other are the ratio batching of Cu, pickling is also fully cleaned the back oven dry, earlier electrolysis Cu and pure Cr are placed vaccum sensitive stove, melt being lower than under the 0.1Pa atmospheric pressure, after leaving standstill degasification under 1100~1200 ℃, in stove, fill Ar to 40~50kPa and add pure Ag and fusing again, evenly and poured into the bar-shaped strand of special diameter after leaving standstill in 2~3 minutes through electromagnetic agitation.Ingot mould adopts good pig mold, copper mold or the water cooled mo(u)ld of cooling condition.
Blank is handled through 720 ℃/4 hours homogenizing, and surperficial turning adopts following steps to carry out deformation processing after removing defective: seven passage cold drawings to deformation extent η=1.4 → 390 ℃/annealing → five passage cold drawings in 1 hour to η=2.0 → 370 ℃/annealing → five passage cold drawings in 1 hour to η=2.8 → 350 ℃/annealing → 20 passage cold drawings in 1 hour are to η=6.0~8.0.
Embodiment 2:
The purity percentage by weight is respectively 99.95%, 99.90% and 99.90% Ag, electrolysis Cu, Cr are respectively 10%Ag, 1.5%Cr by weight percentage, all the other are the ratio batching of Cu, pickling is also fully cleaned the back oven dry, earlier electrolysis Cu and pure Cr are placed vaccum sensitive stove, melt being lower than under the 0.1Pa atmospheric pressure, after leaving standstill degasification under 1100~1200 ℃, in stove, fill Ar to 40~50kPa and add pure Ag and fusing again, evenly and pour into the bar-shaped strand of special diameter after leaving standstill 2~3 minutes through electromagnetic agitation.Ingot mould adopts good pig mold, copper mold or the water cooled mo(u)ld of cooling condition.
Blank is handled through 700 ℃/4 hours homogenizing, and surperficial turning adopts following steps to carry out deformation processing after removing defective: seven passage cold drawings to deformation extent η=1.2 → 420 ℃/annealing → five passage cold drawings in 1 hour to η=1.9 → 390 ℃/annealing → five passage cold drawings in 1 hour to η=2.6 → 370 ℃/annealing → 20 passage cold drawings in 1 hour are to η=6.0~8.0.
Obtained the alloy wire that the present invention proposes with said method.According to the rational Match between blank green diameter and the η, can obtain the wire rod of different size.