CN1358210A - Polymer pigment applicable in dry form - Google Patents

Polymer pigment applicable in dry form Download PDF

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Publication number
CN1358210A
CN1358210A CN00809371A CN00809371A CN1358210A CN 1358210 A CN1358210 A CN 1358210A CN 00809371 A CN00809371 A CN 00809371A CN 00809371 A CN00809371 A CN 00809371A CN 1358210 A CN1358210 A CN 1358210A
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China
Prior art keywords
pigment
plastic
dry
dried forms
paper
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CN00809371A
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Chinese (zh)
Inventor
M·斯克里夫瓦斯
T·卡纳
T·奈伯格
K·普特奇斯托
V·卡斯玛
J·麦扎拉
H·沃勒
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Neste Chemicals Oy
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Neste Chemicals Oy
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Priority claimed from FI991438A external-priority patent/FI991438A/en
Application filed by Neste Chemicals Oy filed Critical Neste Chemicals Oy
Publication of CN1358210A publication Critical patent/CN1358210A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • C09D11/037Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/12Powdering or granulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/12Powdering or granulating
    • C08J3/16Powdering or granulating by coagulating dispersions
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/062Copolymers with monomers not covered by C09D133/06
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/67Particle size smaller than 100 nm
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/68Particle size between 100-1000 nm
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/69Particle size larger than 1000 nm
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/38Coatings with pigments characterised by the pigments
    • D21H19/42Coatings with pigments characterised by the pigments at least partly organic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2325/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
    • C08J2325/02Homopolymers or copolymers of hydrocarbons
    • C08J2325/04Homopolymers or copolymers of styrene
    • C08J2325/06Polystyrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2333/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2333/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2333/06Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C08J2333/10Homopolymers or copolymers of methacrylic acid esters
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/18Spheres
    • C08L2205/20Hollow spheres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/06Polystyrene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/10Homopolymers or copolymers of methacrylic acid esters
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/02Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
    • D21H23/04Addition to the pulp; After-treatment of added substances in the pulp
    • D21H23/20Apparatus therefor

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  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Dispersion Chemistry (AREA)
  • Paper (AREA)
  • Paints Or Removers (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)

Abstract

The invention relates to dry polymer pigments, particularly to plastic pigments applicable in dry form that may be used in a dry coating method of paper and board, and to a method for producing polymer pigments applicable in dry form. The plastic polymer pigment applicable in dry form comprises plastic pigment particles wherein the size of individual particles is from 10 to 2000 nm, the dry matter content of the plastic polymer pigment being from 85 to 100 wt% of the polymer pigment, and the individual plastic pigment particles form agglomerates having a size from 1 to 500 mu m.

Description

The polymer pigment of can dried forms using
The present invention relates to dry polymer pigment, especially wherein pigment can be used for the plastic pigment of can dried forms using of the dry-coated method of paper and cardboard, and relates to the method for the polymer pigment that a kind of production can dried forms uses.The invention still further relates to a kind of method, and relate to through dry-coated paper and cardboard by ion injection usefulness dry-coated paper of polymer pigment and cardboard.
Synthetic plastics pigment constantly is used for the coating of paper, partially or completely substitutes conventional mineral dye such as lime carbonate and kaolin.Plastic pigment is commonly used for water dispersion, that is, latex, wherein dry matter content is a 20-60% weight.Synthetic plastics pigment can have solid core or they can be hollow.Chemically, these plastic pigments are based on polyacrylic ester, polymethacrylate or polystyrene or its multipolymer, and can use other pigment based on urea-formaldehyde and melamine-formaldehyde.Plastic pigment, especially hollow particle pigment are given by its product made from opacity and brightness.But a problem that relates to the plastic pigment water dispersion is that stability in storage is limited to, and solid polymer particle often is deposited in the bottom of container in the standing storage process.In addition, plastic pigment is not cold-resistant usually to be frozen and melts, and also cohesion when freezing easily of polymer pigment.Therefore, storing temp has limited its storage.In addition, the water dispersion of plastic pigment is easy to microorganism growth.For this reason, plastic pigment becomes a kind of useless product easily.The water content of plastic pigment water dispersion is generally 40-80%, so the transportation of water has brought significant extra-expense.
The coating of paper is generally undertaken by use a kind of pigment dispersion or lotion that comprises 30-40% water usually on paper web.The drying of White Board is the process of a power consumption, because water must be removed with for example infrared dryer.This environmental pollution by water therefore must be through being discharged into it in the surface water after careful the processing.In addition, the coating line with paper machine of its lotion kitchen cabinet be the many spatial of needs than bigger device, and the coating line of paper machine is a very important investment.
Recently, developed a kind of the injection and be used for the new dry-coated method that paper is coated with, its conserve water, energy and raw material by ion.Dry-coated paper web drying-free is not therefore because of the drying consumed energy.In addition, the space that this paper machine need be more less than routine.In this new dry-coated method, use a kind of transfer of granules technology of spraying that dry colour is administered on the paper web based on ion.This method has also been utilized short grained adhesive property.By using the ion spraying technique coating material of finely divided particulate form to be transferred on the surface of paper web, these particles can be bonded on the paper fiber and directly and bond mutually, need not other binding agent.In the method, the ion that utilizes high pressure to produce sprays, and lotion is administered on the paper web and need not contact, wherein the ion that forms by corona discharge of particle and charged.Then, electric field is transferred to charged particle on the paper web.Many quality parameters of paper are also provided, because paper base material rewetting and dry more not.Above instruction hint, significant need is a kind of to be specially adapted to the synthetic plastics pigment of can dried forms using of the Shinkansen coating method of paper.
Purpose of the present invention is a kind of plastic polymer pigment of can dried forms using, a kind of method of producing this plastic polymer pigment of can dried forms using and a kind of application of plastic polymer pigment in the dry-coated method of paper or cardboard of can dried forms using.In addition, another object of the present invention is a kind of by the method for ion injection usefulness dry-coated paper of polymer pigment or cardboard and through dry-coated paper or cardboard.
Claims have provided the application in the dry-coated method of paper or cardboard of the performance characteristic of the plastic polymer pigment of can dried forms using, the plastic polymer pigment can dried forms used, have sprayed method and dry-coated paper of the present invention or cardboard with dry-coated paper of polymer pigment or cardboard by ion.
The present invention finds, paper and cardboard can be with dry-coated method coatings, wherein the plastic polymer pigment can dried forms used of use.Plastic polymer pigment can preferably use the spray drying technology drying with suitable method, obtains segmenting pigment powder.Suitable polymers pigment is based on the plastic pigment of polystyrene, polyacrylic ester and polymethacrylate, poly-(cinnamic acrylic ester) multipolymer at least, based on plastic pigment or its combination of melamine-formaldehyde and urea-formaldehyde.Plastic pigment is the water dispersion drying of 1-85% weight, preferred 5-60% weight by dry matter content.The particle diameter of plastic pigment to be dried is the 10-2000 nanometer, preferred 150-1000 nanometer.About surface tissue, plastic pigment to be dried is a hydrophobic or hydrophilic, and it can comprise the various reactive groups that can carry out modification to its performance.The tap density of plastic pigment to be dried is the 100-2000 grams per liter, and its second-order transition temperature is 80-160 ℃.About its structure, plastic pigment can be a hollow or solid.By the raw material monomers of the different amounts of polymerization, can control shell hardness, softening temperature, cohesive force, wear resistance, printability, also have the material cost of granules of pigments certainly.The dry drying means that adopts any suitable generation drying and fully segment pigment powder preferably utilizes spraying drying to carry out.In the spray drying process of routine, polymeric dispersions is drawn in the nozzle of cyclonic separator.Nozzle can be static or rotation, and dispersion wherein is that 150-250 ℃ warm air heats rapidly by temperature.This dispersion is blown into cyclonic separator subsequently, wherein forms drop and vaporize water immediately simultaneously.Usually, the temperature in the cyclonic separator is about 80-100 ℃.In the container of cyclonic separator, collect the dried pigment powder.Any suitable spray drying unit all can be used as spray-dryer.
The performance of plastic pigment can be carried out modification by several modes of chemistry and physics.By regulating the molecular weight distribution of plastic pigment, can control its rheological property, comprising:
A) viscosity in the softening range,
B) can reduce the infiltration and prevent excessive flow elasticity and
C) influence the degree of crosslinking of elasticity and viscosity.
The rapid heating of this drying coated method and compression step also produce useful influence to the rheology and the thermal characteristics of plastic pigment.The thermotolerance of plastic pigment can preferably be improved by melamine-formaldehyde or urea-formaldehyde treated, and melt temperature can be improved, and resistance to pressure can be improved, and reinforced performance and printability can be regulated as required.
Solid and liquid adjuvants and additive can be before spraying dryings and are added dispersion in some cases even afterwards.The additive that the reagent of pelletizing additives, tackiness agent, white dyes, latex, improvement electrical property and other are usually used in paper and cardboard can add this dispersion.Suitable pelletizing additives comprises carboxymethyl cellulose (CMC), polyvinyl alcohol (PVA), styrene butadiene latices (SBS), polyethylene wax (PE), and the appropriate amount of additive is the 0.5-5% weight of this dispersion.Suitable paint adhesion agent comprises SBS and PVA.Suitable additive can be used for improving the brightness of paper or cardboard.Microbicidal additives can be used for making antibiotic paper or liquid packaging cardboard.In addition, can use inorganic additives such as kaolin, talcum, titanium dioxide, satin white, precipitated chalk (PCC), pulverize lime carbonate (GCC) or analogue, advantageously influence the performance of plastic pigment, comprise its chemistry, physics, printing and economic performance.These additives also can be used for regulating reinforced, the bonding of plastic pigment and powder performance and with this transportation of materials with the handling property when transferring to apparatus for coating.
Same as before or the drying that is combined with the plastic pigment of additive obtain the segmentation pigment particles aggregate body of dried forms, its particle diameter is 1-500 μ m, dry matter content is 85-100%.These pigment particles aggregate bodies are made up of single spherical granules of pigments, and they bond together by electrostatic force.These particles can be hollow or solid.
In addition, the dry plastics pigment powder can randomly be handled with refiner, and wherein structure is partly pulverized, thereby increases porosity and opacity.By in the superpower refiner, handling dried pigment, changed the electrical property of this pigment, this influences the bonding of pigment and paper web.
The advantage of dried plastic polymer pigment comprises easy transportation and storage, and the heatproof degree changes.
Plastic pigment for example influences following printing performance:
A) printing quality is improved, because gloss and slickness improve and are more even on whole surface,
B) plastic pigment helps the sedimentation and the stability of printing-ink, because should the surface not be that porous and printing ink can not infiltrate paper too deeply,
C) because plastic pigment particulate surface is not a porous, printing-ink can not spread too much, or form fuzzy profile and
D) plastic pigment has been arranged, can enough be used to the surface strength of printing.
Hollow structure is created in the particle elasticity under the compression, and therefore in press polish or similar ornamenting step and bonding process, its middle layer of the surface ratio of coating is pressurized more.In addition, the particulate hollow core is given coating with opacity, has improved the ability of scattered light, and wide particle diameter distributes and to cause intensive filling, so the opacifying power excellence.The optical property of product depends on size, shape and the topology of granules of pigments and distributes, can regulate gloss, slickness, opacity, brightness and opacifying power like this.In addition, the polymer pigment that stores with dried forms is not subject to microbial contamination, for example bacterial contamination, and this is different from existing water dispersion.If pigment be shaped as sphere, particle can not damage its hollow structure when pressurized.Be adjusted to 1.3-1.65 by the refractive index with plastic pigment, preferred 1.6-1.65 can obviously depart from the specific refractory power (being 1) of air, has improved scattering force like this and the brightness with little blue cast is provided.By regulating the hollow volume is 10-80%, and corresponding effects can be provided.Because drying process is fast, the particulate surface property does not change when being exposed to high temperature of short duration.Spraying drying can change the particulate electrical property, has promoted the formation of aggregate like this.It is reinforced more even that pigment ratio with narrow size distribution has the pigment that wide particle diameter distributes.Hollow pigment generally increases the deflection of paper or cardboard, and their opacifying power height.Therefore plastic pigment has improved the slickness of its cohesive action and coating also as the binding agent of mineral dye.The hollow aggregate structure of plastic pigment is stayed in the coating, and wherein plastic pigment has increased the cohesive force of other coated material.Plastic pigment can be by gathering that prevents mineral constituent and the opacity of improving the coating blend by this pigment of uniform distribution.The structure of plastic pigment particle and aggregate and big scattering area help being keeping in the coating high opacity and enough brightness.Under the situation of plastic pigment, the amount of the polymkeric substance that is used as tackiness agent that the known pigment volume is required is lower.Plastic pigment has been arranged, and the tone of coated product can be regulated as required.
Plastic pigment can be considered the additive as ornamenting paper surface, because they make surface modes adjustable.That is, the non-required compressive action of paper base material under pressure descends.
Except obtaining high loosing character and deflection, the weight of White Board can have more low-density pigment by use and descend.By providing required coat-thickness by light layer, the proportion of fibers of paper base material can correspondingly descend, and has improved the intensity of paper like this.Therefore, the paper that scribbles plastic pigment is lighter than conventional paper.
Because obtain high-quality surface under the reason temperature and pressure of lower, the wearing and tearing of rolling press cylinder are less.The efficient of apparatus for coating can correspondingly improve by gathering way.
In addition, the advantage of segmentation plastic pigment coating is that its film forming latex than prior art after thermal treatment and bonding shrinks little.
The various traditional methods that are used for the paper conversion technology can substitute with this new dry-coated method, wherein use the polymer pigment of selecting according to occasion of can dried forms using.
In addition, compare with conventional mineral dye, the plastic polymer pigment of can dried forms using is being used for providing several advantages when dry-coated, comprise that plastic pigment is softening down at about 100-120 ℃, therefore the plastic pigment of being used is bonded on the paper base material in burnishing process well, because press polish is carried out on the second-order transition temperature of plastic pigment usually.Since this softening, need not extra binding agent.If desired, the composition of coating can obtain various plastic pigments so as required by use other additive and component to regulate with plastic pigment.In addition, the performance of plastic pigment can be carried out chemical modification and adjusting as required.The paper that scribbles plastic pigment can reclaim by burning, because it does not contain any not flammable inorganic substance, or plastic pigment can chemical separation from paper.
The present invention is existing to be illustrated by embodiment, and has no intention to limit its scope.
Embodiment 1
The plastic pigment of can dried forms using has the plastic pigment dispersion based on polyacrylic ester and polystyrene of the dry matter content of 30% weight and makes by spraying drying.The nozzle temperature of cyclonic separator is 160 ℃, and the temperature in the cyclonic separator is 80 ℃.Use swivel nozzle in the cyclonic separator, speed of rotation is 30000rpm.The particle diameter of gained dry plastics pigment is 60 μ m, and density is 0.26 gram per centimeter 3, and water content is 0.05% weight.
Used paper base material is the quite coarse xanchromatic paper that derives from mechanical pulp, has following characteristic: the about 70 gram/rice of grammes per square metre 2The vertical 50kN/m of thickness 120-124 μ mBendtsen slickness 4.5-5 μ m resistance to tearing 400mN burst index 2.0 tensile strengths
Horizontal 25kN/m opacity 94.1 brightness 90.1 gloss (75 °) 8
Spray by ion, the plastic pigment powder is administered on the paper base material.After using, powder irreversibly is bonded on the paper by thermo compression.Used temperature is 100 ℃, 120 ℃, 150 ℃, 170 ℃ and 200 ℃ during bonding.
The linear load of used rolling press is 3.4kN/m, 6.8kN/m and 13.7kN/m at the reference mark.That uses reference mark that this plastic pigment obtains adds up to 15.In addition, research pigment is along with the cohesive action of IR heating, and wherein Ci Shi temperature is about 110 ℃.
The tensile strength of White Board, tear-resistant and burst, slickness, gloss, opacity and brightness are tested after thermo compression.
Performance is as follows:
● the only about 10-15 gram/rice of the grammes per square metre increase of paper 2
● the thickness of paper on average increases 10-20 μ m.
● the slickness of paper improves about 2.5-3 μ m.
● compare with paper base material, in 100-150 ℃ temperature range, opacity and brightness obviously increase.Be higher than 150 ℃, opacity and brightness can be suitable with paper base material.
● tensile strength on average increases 5kN/m, and this influence is at high temperature maximum.
● gloss increases and increases along with temperature.At a lower temperature, gloss is lower than paper base material, and under comparatively high temps, gloss number high approximately 15%.
According to the IGT testing method, high printability value can be passed through this coating that bonds under high linear load (13.7kN/m) under low temperature (100 ℃), or obtains by using IR to heat (110 ℃) down in low linear load (3.4kN/m).
Embodiment 2
The plastic pigment of can dried forms using is according to embodiment 1 described being prepared.The temperature of nozzle is 210 ℃.The particle diameter of gained dry plastics pigment is 70 μ m, and density is 0.30 gram per centimeter 3, and water content is 0.05% weight.
Paper base material is coated with according to embodiment 1.
After the thermo compression, the performance of paper is as follows:
● the only about 10 gram/rice of the grammes per square metre increase of paper 2
● the average usually 20 μ m that increase of the thickness of paper, under comparatively high temps, the thickness of White Board descends.
● the slickness of paper improves about 1.5 μ m, and the slickness of White Board raises along with temperature and improves.
● compare with paper base material, in 100-150 ℃ temperature range, opacity obviously increases.Be higher than 150 ℃, opacity can be suitable with paper base material.
● White Board is being higher than the brightness that has kept paper base material under 150 ℃ the temperature.
● the tensile strength of White Board on average is higher than paper base material 5-10kN/m, and tensile strength raises along with temperature and increases.
● IR adds heat energy and on average improves tensile strength 5kN/m.
● White Board gloss at a lower temperature can be suitable with paper base material, and along with temperature raises, gloss significantly improves, and is finally high by 20% than paper base material.
According to the IGT testing method, high printability value can be passed through this coating that bonds under high linear load (13.7kN/m) under low temperature (100 ℃), or obtains by using IR to heat (110 ℃) down in low linear load (3.4kN/m).
Embodiment 3
The plastic pigment of can dried forms using is made by the plastic pigment dispersion of the polyacrylic ester-polystyrene that has added 10% weight lime carbonate (PCC).According to the embodiment 1 described drying of carrying out.Particle diameter is 30 μ m, and water content is 0.05% weight.
Be coated with according to embodiment 1.
After the thermo compression, the performance of paper is as follows:
● the grammes per square metre of paper is than the high 15-20 gram/rice of paper base material 2
● the thickness of paper on average increases 25-35 μ m.
● slickness raises along with temperature and improves 1.0-2.5 μ m.
● opacity raises along with temperature and descends, but is higher than paper base material, and is temperature independent.
● high several percentage points of luminance factor paper base material.Along with temperature reaches its maximum value, brightness reaches the value of paper base material.
● the tensile strength of White Board on average increases 5kN/m.
● at a lower temperature, the gloss of White Board is lower than the gloss of paper base material.Along with temperature raises, gloss is higher by about 10% than paper base material.
According to the IGT testing method, use medium linear load (6.8kN/m) agglutinating sample to have high printability value down at high temperature (200 ℃).
Embodiment 4
The plastic pigment of can dried forms using is made by the plastic pigment dispersion of the polyacrylic ester-polystyrene that has added 10% weight titanium dioxide.According to the embodiment 1 described drying of carrying out.Particle diameter is 27 μ m, and water content is 0.05% weight.
Carry out dry-coated according to embodiment 1.
After the thermo compression, the performance of paper is as follows:
● the grammes per square metre of paper increases 40-50 gram/rice 2
● thickness increases by 50 μ m.
● the slickness of White Board improves about 1.5-2.5 μ m.
● temperature is little to the influence of opacity.The opacity of White Board is higher by 3% than paper base material.
● the opacity of the White Board of IR heating is higher by 4% than paper base material.
● brightness increases along with temperature and descends, but the value that is reached always is higher than paper base material, even use the IR heating.
● tensile strength increases along with temperature and descends.But its Schwellenwert is higher than paper base material, mean height 5-10kN/m.
● under the IR heating, tensile strength improves 5kN/m.
● the gloss of White Board improves about 10%.
● under low pressure, the gloss of the White Board of IR heating is higher than paper base material.
Embodiment 5
In embodiment 1-4, the White Board base material is studied with SEM and stereoscopic microscope.The gained image shows, the gained surface is because the intensive filling of the pigment aggregate that is out of shape under pressure but not ordinary light is sliding.

Claims (36)

1. a plastic polymer pigment of can dried forms using is characterized in that described plastic polymer pigment comprises the plastic pigment particle, and individual particle is of a size of the 10-2000 nanometer, and the dry matter content of plastic polymer pigment is a 85-100% weight.
2. according to the plastic polymer pigment of can dried forms using of claim 1, it is characterized in that described individual plastic granules of pigments forms the aggregate that is of a size of 1-500 μ m.
3. according to the plastic polymer pigment of can dried forms using of claim 1 or 2, it is characterized in that described individual plastic granules of pigments is a hollow.
4. according to the plastic polymer pigment of can dried forms using of claim 1 or 2, it is characterized in that described individual plastic granules of pigments is solid.
5. according to each the plastic polymer pigment of can dried forms using of claim 1-4, it is characterized in that the specific refractory power of described plastic pigment is 1.3-1.65, preferred 1.6-1.65.
6. according to each the plastic polymer pigment of can dried forms using of claim 1-5, it is characterized in that described individual plastic granules of pigments is bonded together to form aggregate by electrostatic force.
7. according to each the plastic polymer pigment of can dried forms using of claim 1-6, it is characterized in that described plastic pigment comprises based on the polymkeric substance of polystyrene, polyacrylic ester, poly-(cinnamic acrylic ester) or polymethacrylate or based on polymkeric substance or its combination of urea-formaldehyde or melamine-formaldehyde.
8. according to each the plastic polymer pigment of can dried forms using of claim 1-7, it is characterized in that described plastic pigment carries out modification with melamine-formaldehyde or urea-formaldehyde or with its combination.
9. according to each the plastic polymer pigment of can dried forms using of claim 1-8, it is characterized in that described plastic pigment also comprises binding agent.
10. according to each the plastic polymer pigment of can dried forms using of claim 1-9, it is characterized in that described plastic pigment also comprises mineral dye.
11., it is characterized in that described plastic pigment also comprises granulating agent according to each the plastic polymer pigment of can dried forms using of claim 1-10.
12., it is characterized in that described plastic pigment also comprises the additive that is used to produce paper or cardboard according to each the plastic polymer pigment of can dried forms using of claim 1-11.
13. according to each the plastic polymer pigment of can dried forms using of claim 1-12, it is characterized in that, the structure of described plastic pigment particle and aggregate and big scattering area help obtaining high opacity and enough brightness in dry-coated layer of cloth, and the tone of coated product is regulated by plastic pigment as required.
14. according to each the plastic polymer pigment of can dried forms using of claim 1-13, it is characterized in that, can be as required regulate required performance in the dry coating with described plastic pigment, comprise pulverize and reinforced performance, with the adhesivity of paper, easy transitivity and fractionized stability in technology under ion sprays.
15. a method of producing the plastic polymer pigment of can dried forms using is characterized in that, is that the water dispersion of the plastic polymer pigment of 1-85% carries out drying with dry matter content, wherein the particle diameter of individual plastic granules of pigments is the 10-2000 nanometer.
16. the method according to claim 15 is characterized in that, the described water dispersion of plastic polymer pigment carries out drying by spraying drying.
17. the method according to claim 15 or 16 is characterized in that, described plastic pigment particle is a hollow or solid.
18., it is characterized in that after drying, described plastic polymer pigment optimization is pulverized with the superpower refiner according to each method of claim 15-17.
19., it is characterized in that because dry, the particle diameter of gained divided powder is 1-500 μ m, and dry matter content is 85-100% according to each method of claim 15-18.
20. according to claim 1-14 each the dry plastics polymer pigment or the application of plastic polymer pigment in the dry-coated method of paper or cardboard of making by each method of claim 15-19.
21. the application according to claim 20 is characterized in that, described dry-coated method is sprayed based on ion.
22. method that is used for dry-coated paper or cardboard, it is characterized in that, spray by ion, use pigment or the pigment composition White Board or the board web of small particles form, this pigment comprises plastic polymer pigment, wherein the particle diameter of individual particle is the 10-2000 nanometer, and the dry matter content of pigment is a 85-100% weight.
23. the method according to claim 22 is characterized in that, the individual plastic granules of pigments forms the aggregate that is of a size of 1-500 μ m.
24. the method according to claim 22 or 23 is characterized in that, the individual plastic granules of pigments is a hollow.
25. the method according to claim 22 or 23 is characterized in that, the individual plastic granules of pigments is solid.
26. according to each method of claim 22-25, it is characterized in that the specific refractory power of described plastic pigment is 1.3-1.65, preferred 1.6-1.65.
27., it is characterized in that described individual plastic granules of pigments is bonded together to form aggregate by electrostatic force according to each method of claim 22-26.
28. according to each method of claim 22-27, it is characterized in that described plastic pigment comprises based on the polymkeric substance of polystyrene, polyacrylic ester, poly-(cinnamic acrylic ester) or polymethacrylate or based on polymkeric substance or its combination of urea-formaldehyde or melamine-formaldehyde.
29., it is characterized in that described plastic pigment carries out modification with melamine-formaldehyde or urea-formaldehyde or with its combination according to each method of claim 22-28.
30., it is characterized in that described plastic pigment also comprises binding agent according to each method of claim 22-24.
31., it is characterized in that described plastic pigment also comprises mineral dye according to each method of claim 22-30.
32., it is characterized in that described plastic pigment also comprises granulating agent according to each method of claim 22-31.
33., it is characterized in that described plastic pigment also comprises the additive that is used to produce paper or cardboard according to each method of claim 22-32.
34. according to each method of claim 22-33, it is characterized in that, the structure of described plastic pigment particle and aggregate and big scattering area help obtaining high opacity and enough brightness in dry-coated layer of cloth, and the tone of coated product is regulated by plastic pigment as required.
35. according to each method of claim 22-34, it is characterized in that, can be as required regulate required performance in the dry coating with described plastic pigment, comprise pulverize and reinforced performance, with the adhesivity of paper, easy transitivity and fractionized stability in technology under ion sprays.
36., it is characterized in that it comprises each the plastic polymer pigment of can dried forms using according to claim 1-14 through dry-coated paper or cardboard.
CN00809371A 1999-06-24 2000-06-22 Polymer pigment applicable in dry form Pending CN1358210A (en)

Applications Claiming Priority (4)

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FI991438 1999-06-24
FI991438A FI991438A (en) 1999-06-24 1999-06-24 Organic pigment granulate for paper coating
FI19991742 1999-08-17
FI991742A FI19991742A (en) 1999-06-24 1999-08-17 In dry applicable polymer pigment

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BR (1) BR0011922A (en)
CA (1) CA2377231A1 (en)
EA (1) EA200200074A1 (en)
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CN101057034B (en) * 2004-11-12 2011-07-06 巴斯福股份公司 Aqueous paper coating slip containing pigment-polymer hybrids
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WO2001000713A1 (en) 2001-01-04
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EA200200074A1 (en) 2002-04-25
JP2003503606A (en) 2003-01-28

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