CN1342790A - Process and apparatus for removing sericin from silkworm cocoon - Google Patents

Process and apparatus for removing sericin from silkworm cocoon Download PDF

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Publication number
CN1342790A
CN1342790A CN 01124506 CN01124506A CN1342790A CN 1342790 A CN1342790 A CN 1342790A CN 01124506 CN01124506 CN 01124506 CN 01124506 A CN01124506 A CN 01124506A CN 1342790 A CN1342790 A CN 1342790A
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China
Prior art keywords
silk
closed container
expanded
silkworm cocoon
flosssilk wadding
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Granted
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CN 01124506
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Chinese (zh)
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CN1155745C (en
Inventor
周为民
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SIJUAN GROUP CO Ltd JIANGSU
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屈清辉
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Priority to CNB011245069A priority Critical patent/CN1155745C/en
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Publication of CN1155745C publication Critical patent/CN1155745C/en
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Abstract

A process for removing sericin from silkworm cocoons includes such steps as adding silkworm cocoons into a rotary container, sealing the container, high-temp. and high-pressure treating for a certain, time to strip sericin from silk, suddenly releasing pressure to make the cocoon become puffed silk floss separated from silk and sericin, separating sericin from silk, and dewatering each of them. Its apparatus is composed of the container with exploding membrane on the cover and drier.

Description

A kind of sericin removal method and equipment thereof of silkworm cocoon
Technical field
The sericin removal method and the equipment thereof of a kind of silkworm cocoon of the present invention, belong to silkworm cocoon under the high-temperature water vapor effect of certain pressure, the step-down suddenly after the breakaway of silk surface of its silk gum makes silkworm cocoon become the expanded silk flosssilk wadding that breaks away from silk gum, a kind of method that silk gum and expanded silk flosssilk wadding are separated again; This method mainly is to carry out in closed container.
Background technology
The known method that silk gum in the silkworm cocoon is separated with silk is that silkworm cocoon is put into the hot water immersion that contains sodium carbonate and NaOH and stirred certain hour, and silk gum is dissolved in the above-mentioned solution, pulls silk out and, dewaters and drying the formation silk flosssilk wadding through cleaning.The shortcoming of this method is: because silk gum is difficult to separate from the aqueous solution that contains sodium carbonate and NaOH, as separating, its expense is very high, most of producer drains it, and this waste liquid environmental pollution that contains silk gum is very serious, therefore, government pays close attention to and is limited this process very much; And silk gum is a kind of globulin, is the base stock that is worth very high serine; Another shortcoming of this process is, prepared silk flosssilk wadding bulkiness is poor, and the silk flosssilk wadding goods of producing with its not only do not have bulk performance, and is difficult to recover after compacting.
Summary of the invention
The sericin removal method that the objective of the invention is to overcome the shortcoming of above-mentioned prior art and a kind of silkworm cocoon is provided, the bulk performance of the silk flosssilk wadding that makes in this way is good; Regain the very high silk gum of practical value easily, avoid pollution simultaneously to a great extent environment.Another object of the present invention is to provide a kind of equipment of implementing said method, makes the program of implementing in the said method process simple, and the device therefor kind is few.
Purpose of the present invention can realize by following measure: a kind of sericin removal method of silkworm cocoon, it is characterized in that making silkworm cocoon also expanded by the rotating closed container sericin removal that rupture disk is housed, its condition is: the saturated vapor pressure in the closed container is 0.4-0.6Mpa; Closed container rotated 8-12 minute with 5-10 rev/min; Rupture disk broke when the pressure in the closed container rose to 0.75-0.8MPa; The expanded silk flosssilk wadding that contains silk gum makes silk gum separate with expanded silk flosssilk wadding with a certain amount of water by the rotating closed container that rupture disk is housed, its condition is: the saturated vapor pressure in the closed container is 0.2-0.4Mpa, closed container rotated 8-12 minute with 5-10 rev/min, will contain the expanded silk flosssilk wadding dehydration of the silk gum aqueous solution; Expanded silk flosssilk wadding dredged wash, and dehydration, drying; The aqueous solution that will contain silk gum filters, concentrates, dry.
The employed equipment of sericin removal method of the above-mentioned silkworm cocoon of the invention process, comprise and dredge cleaning device and dewater unit, it is characterized in that rotating closed container in addition, which is provided with the explosion flap of band rupture disk and two semiaxis that are bearing in the symmetric arrangement on the bearing block, one of them semiaxis passes through sprocket wheel, motor on chain and the frame links, and the intermediate throughholes of another semiaxis communicates with the closed container inner chamber by swivel joint.
The inventive method compared with prior art has following advantage: because the coefficient of expansion of silk in the silkworm cocoon and silk gum is different, and at high temperature, mutual collision between higher pressure and the silkworm cocoon reduces the affinity between silk gum and the silk greatly, and facilitates silk gum breakaway on silk; Suddenly reduce to zero after its pressure rises to 0.75-0.8Mpa, the volume of silk increases suddenly, causes silk gum and silk to break away from fully; The silk flosssilk wadding after expanding and mixture and a certain proportion of hydration of silk gum are in the same place, and the result who operates under the high temperature elevated pressures and the condition of colliding has mutually quickened the dissolution velocity of silk gum in water once more, impels separating fast of silk gum and silk flosssilk wadding.Can extract with the inventive method and to account for silkworm cocoon 15---18% silk gum, this is to be worth very high product, is the base stock of making serine; Do not add any chemical substance owing to the inventive method again, so do not produce the discarded object of any contaminated environment in all processes of the inventive method, therefore second advantage comparing with known method is to have avoided environmental pollution; The 3rd advantage is by in a flash expanded at silkworm cocoon, since the unexpected expansion of silk volume silk vertically on produce many cracks as shown in Figures 2 and 3, therefore increased the volume under the silk flosssilk wadding nature, because the air that holds in its volume increases, the silk flosssilk wadding that therefore also shows after expanded is soft and flexible again.
Implementing device therefor of the present invention compared with prior art has following advantage, and device therefor is simple in structure, and device category is few.From abovementioned technology as seen, its silkworm cocoon come unstuck and expanded capital equipment be an explosion flap that the band rupture disk is housed can rotating closed container, and this closed container can finish the sericin removal and the expanded operation of silk, can finish the separation circuit of silk and silk gum again.
Description of drawings
The accompanying drawing drawing is described as follows:
Fig. 1 is the flow chart of the sericin removal method of a kind of silkworm cocoon of the present invention;
Fig. 2 is art methods makes common silk flosssilk wadding individual thread surface state figure under magnifying glass;
Expanded silk flosssilk wadding the individual thread surface state figure under magnifying glass of Fig. 3 for making with the inventive method;
Fig. 4 is for implementing the used capital equipment structural representation of the inventive method.
The specific embodiment
The invention will be further described below in conjunction with embodiment (accompanying drawing):
Referring to Fig. 1 and Fig. 4, open the explosion flap 3 on the closed container 4, silkworm cocoon is put into closed container for 2.5 kilograms, the explosion flap is shut, carried the 0.4-0.6MPa saturated vapor and keep above-mentioned pressure to the closed container inner chamber by steam pipework and the swivel joint that is contained on one of them hollow rotation semiaxis of closed container.Starting is fixed on the motor 10 on the frame 9, then by chain 8, the sprocket wheel 7 with on the motor that is contained in respectively on another semiaxis of closed container makes closed container rotate 8-12 minute with the speed that per minute 5-10 changes, silkworm cocoon is subjected to collision mutually again in the water vapor acting of high temperature, elevated pressures in closed container, because the difference of its molten water-based and it and silk thermal coefficient of expansion, make the silk gum and the affinity of the silk silk gum that descends gradually then begin breakaway and become shred attached to the silk gum on the silk.Close motor closed container is stopped operating, and make the explosion mouth of closed container aim at diffuser casing 5.The pressure that increases the closed container inner chamber is to 0.75-0.8MPa; Being fixed on the rupture disk made from 0.25 millimeter tinplate on the explosion flap (2) under high pressure breaks, then the unexpected pressure release of closed container inner chamber is to zero, silkworm cocoon is produced from closed container and is entered diffuser casing 5, silkworm cocoon is because suffered sudden changes in pressure, its volume also expands suddenly and becomes big, form expanded silk flosssilk wadding, separate fully with silk owing to be subjected to severe impact attached to the silk gum on the silk.Mixture and a certain amount of water of expanded silk flosssilk wadding and silk gum are put into its inner chamber by the explosion mouth of closed container, close the explosion flap that has rupture disk, send the saturated vapor of 0.2-0.4MPa to the closed container inner chamber, start motor and make closed container with 5-10 rev/min speed rotation 8-12 minute.Silk gum in the closed container dissolves in the hot water under high temperature and elevated pressures effect fully.Close motor and closed container is stopped operating, make the chamber pressure of closed container reduce to 0Mpa, open the explosion flap and take out the expanded silk flosssilk wadding and the silk gum aqueous solution by air inlet pipe; To contain with dewater unit to put into again to dredge to dredge on cleaning device and the dewater unit after the expanded silk flosssilk wadding dehydration of the silk gum aqueous solution and wash dehydration, drying; The silk gum aqueous solution that will take out in the closed container and carry out filtering and concentrating, dry by dewater unit together to reach the dehydration purpose from the silk gum aqueous solution that the expanded silk flosssilk wadding that contains the silk gum aqueous solution dewaters out.

Claims (2)

1, a kind of sericin removal method of silkworm cocoon is characterized in that:
(1) make silkworm cocoon by the rotating closed container sericin removal of rupture disk and expanded is housed, it is:
Saturated vapor pressure in A, the closed container is 0.4-0.6Mpa;
B, closed container rotated 8-12 minute with 5-10 rev/min;
Rupture disk broke when the pressure in C, the closed container rose to 0.75-0.8MPa;
(2) contain the expanded silk flosssilk wadding of silk gum and a certain amount of water by the rotating airtight of rupture disk is housed
Container makes silk gum separate with expanded silk flosssilk wadding, and its condition is:
A: the saturated vapor pressure in the closed container is 0.2-0.4MPa;
B: closed container rotated 8-12 minute with 5-10 rev/min;
(3) the expanded silk flosssilk wadding that will contain the silk gum aqueous solution dewaters;
(4) expanded silk flosssilk wadding is dredged clearly wash, dewater, drying;
(5) aqueous solution that will contain silk gum filter, concentrate, dry.
2, a kind of employed equipment of sericin removal method of implementing the described silkworm cocoon of claim 1, comprise and dredge cleaning device and dewater unit, it is characterized in that a rotating closed container (4) in addition, two semiaxis which is provided with the explosion flap (3) that has rupture disk (2) and be bearing in the symmetric arrangement on the bearing block (6), one of them semiaxis links by the motor (10) on sprocket wheel (7) chain (8) and the frame (9), and the intermediate throughholes of another semiaxis communicates with the closed container inner chamber by swivel joint.
CNB011245069A 2001-07-26 2001-07-26 Process and apparatus for removing sericin from silkworm cocoon Expired - Fee Related CN1155745C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB011245069A CN1155745C (en) 2001-07-26 2001-07-26 Process and apparatus for removing sericin from silkworm cocoon

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB011245069A CN1155745C (en) 2001-07-26 2001-07-26 Process and apparatus for removing sericin from silkworm cocoon

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CN1342790A true CN1342790A (en) 2002-04-03
CN1155745C CN1155745C (en) 2004-06-30

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101881776A (en) * 2010-06-12 2010-11-10 苏州大学 Quantitative analysis method for identifying mulberry silk and tussah silk
CN102450894A (en) * 2010-10-30 2012-05-16 杨永发 Method for manufacturing water washable wild tussah silk quilt
CN102965871A (en) * 2012-12-19 2013-03-13 安徽源牌实业(集团)有限责任公司 Production technique for colorful cocoon silk cotton
CN104480545A (en) * 2014-11-18 2015-04-01 上林县中兴丝业有限公司 Equipment for removing sericin of cocoon shells
CN108179481A (en) * 2018-02-07 2018-06-19 苏州先蚕丝绸生物科技有限公司 A kind of method of refining of natural colorful silk
CN109023931A (en) * 2018-08-28 2018-12-18 江苏鑫缘丝绸科技有限公司 Fire-retardant expansion silk floss sheet of one kind and preparation method thereof
CN109082713A (en) * 2018-08-28 2018-12-25 江苏鑫缘丝绸科技有限公司 A kind of expansion silk floss pillow and preparation method thereof
CN109183402A (en) * 2018-08-28 2019-01-11 江苏鑫缘丝绸科技有限公司 A kind of expansion silk wadding quilt and preparation method thereof
CN113227469A (en) * 2018-08-03 2021-08-06 塔夫茨大学信托人 Automated method for extracting silk fibroin
CN113798212A (en) * 2021-08-26 2021-12-17 深圳同益新中控实业有限公司 Silkworm cocoon pretreatment equipment and pretreatment process thereof

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CN102199792B (en) * 2011-05-26 2013-09-04 江苏泗绢集团有限公司 Mulberry silk spinning raw material degreasing and degumming washing machine

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101881776B (en) * 2010-06-12 2013-05-08 苏州大学 Quantitative analysis method for identifying mulberry silk and tussah silk
CN101881776A (en) * 2010-06-12 2010-11-10 苏州大学 Quantitative analysis method for identifying mulberry silk and tussah silk
CN102450894A (en) * 2010-10-30 2012-05-16 杨永发 Method for manufacturing water washable wild tussah silk quilt
CN102965871A (en) * 2012-12-19 2013-03-13 安徽源牌实业(集团)有限责任公司 Production technique for colorful cocoon silk cotton
CN102965871B (en) * 2012-12-19 2015-04-08 霍山丝侬蚕丝家纺有限公司 Production technique for colorful cocoon silk cotton
CN104480545A (en) * 2014-11-18 2015-04-01 上林县中兴丝业有限公司 Equipment for removing sericin of cocoon shells
CN104480545B (en) * 2014-11-18 2018-06-22 上林县中兴丝业有限公司 One kind is used for silkworm cocoon running gluing equipment
CN108179481A (en) * 2018-02-07 2018-06-19 苏州先蚕丝绸生物科技有限公司 A kind of method of refining of natural colorful silk
CN113227469A (en) * 2018-08-03 2021-08-06 塔夫茨大学信托人 Automated method for extracting silk fibroin
CN113227469B (en) * 2018-08-03 2023-05-16 塔夫茨大学信托人 Automated process for extraction of silk fibroin
CN109023931A (en) * 2018-08-28 2018-12-18 江苏鑫缘丝绸科技有限公司 Fire-retardant expansion silk floss sheet of one kind and preparation method thereof
CN109183402B (en) * 2018-08-28 2020-12-29 江苏鑫缘丝绸科技有限公司 Expanded silk floss quilt and preparation method thereof
CN109023931B (en) * 2018-08-28 2021-02-26 江苏鑫缘丝绸科技有限公司 Flame-retardant expanded silk floss sheet and preparation method thereof
CN109082713B (en) * 2018-08-28 2021-02-26 江苏鑫缘丝绸科技有限公司 Expanded silk floss pillow and preparation method thereof
CN109183402A (en) * 2018-08-28 2019-01-11 江苏鑫缘丝绸科技有限公司 A kind of expansion silk wadding quilt and preparation method thereof
CN109082713A (en) * 2018-08-28 2018-12-25 江苏鑫缘丝绸科技有限公司 A kind of expansion silk floss pillow and preparation method thereof
CN113798212A (en) * 2021-08-26 2021-12-17 深圳同益新中控实业有限公司 Silkworm cocoon pretreatment equipment and pretreatment process thereof
CN113798212B (en) * 2021-08-26 2023-04-07 那坡同益新丝绸科技实业有限公司 Silkworm cocoon pretreatment equipment and pretreatment process thereof

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Address after: 223700 No. 28 Zhongxing West Road, Siyang County, Jiangsu

Patentee after: Sijuan Group Co., Ltd., Jiangsu

Address before: 116105, Liaoning, Dalian province Jinzhou District Sha Hu Town, North Village

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