CN1333227C - Micro-path parallel current heat-exchanger for transcritical Co2 circulation and mfg. method - Google Patents

Micro-path parallel current heat-exchanger for transcritical Co2 circulation and mfg. method Download PDF

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CN1333227C
CN1333227C CNB2005100120076A CN200510012007A CN1333227C CN 1333227 C CN1333227 C CN 1333227C CN B2005100120076 A CNB2005100120076 A CN B2005100120076A CN 200510012007 A CN200510012007 A CN 200510012007A CN 1333227 C CN1333227 C CN 1333227C
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heat exchange
tube
heat exchanger
header
flat
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CN1710367A (en
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邓建强
李建明
姜培学
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SUZHOU SANCHUAN HEAT-EXCHANGER CO LTD
Tsinghua University
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SUZHOU SANCHUAN HEAT-EXCHANGER CO LTD
Tsinghua University
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Abstract

用于跨临界CO2循环的微通道平行流换热器及制造方法,用于跨临界CO2制冷、热泵循环的微通道平行流式气体冷却器或者蒸发器。换热器采用一侧为平面结构的多筒集流管;其制造方法是先将多筒结构的集流管与换热扁管分别挤压成型,使多筒集流管的一个侧面为平面结构;然后在多筒集流管的平面侧开出平行的换热扁管槽,采用焊料包裹扁管的待焊接部位,真空整体钎焊而成。本发明采用平面结构的多筒集流管,一方面多筒集流管的强度得到了增加,抵消了由于开出的一组换热扁管槽带来的强度消弱的影响。另一方面,先在扁管待焊接部位包裹焊料,使焊料容易帖服在待焊表面,受热比较均匀,焊接质量容易控制,从而有效提高了换热器整体的成品率。

Figure 200510012007

Microchannel parallel flow heat exchanger for transcritical CO2 cycle and manufacturing method, microchannel parallel flow gas cooler or evaporator for transcritical CO2 refrigeration, heat pump cycle. The heat exchanger adopts a multi-tube header with a flat structure on one side; the manufacturing method is to extrude the multi-tube header and the heat exchange flat tube separately, so that one side of the multi-tube header is a plane structure; then open parallel heat exchange flat tube grooves on the plane side of the multi-tube header, wrap the parts to be welded of the flat tubes with solder, and braze them as a whole in vacuum. The present invention adopts the planar multi-tube header. On the one hand, the strength of the multi-tube header is increased, which offsets the influence of weakening strength caused by a set of heat exchange flat tube grooves. On the other hand, first wrap the solder on the part of the flat tube to be welded, so that the solder is easy to adhere to the surface to be welded, the heat is relatively uniform, and the welding quality is easy to control, thereby effectively improving the overall yield of the heat exchanger.

Figure 200510012007

Description

Be used to stride critical CO 2The micro-channel parallel flow heat exchanger and the manufacture method of circulation
Technical field
The present invention relates to a kind of being used for CO 2Be the cross-critical steam compression type refrigerating of working medium, the micro-channel parallel flow heat exchanger in the heat pump assembly, be specifically related to the gas cooler or the evaporimeter that in refrigeration, heat pump assembly, use.
Background technology
At CO 2Stride in the heat exchanger of critical cycle refrigeration, heat pump assembly use, wherein a kind of heat exchanger is operated in the high-pressure side of system, supercritical CO 2Heat release cooling in the pipe of heat exchanger, pressure can reach more than the 10MPa, and surrounding air heats up by the outer fin heat exchange of pipe, and this heat exchanger is called as gas cooler; Another kind of heat exchanger is operated in the system low-voltage side, subcritical CO 2Heat absorption evaporation in Tube Sheet of Heat Exchanger, pressure is about 4MPa and be in room temperature or the more air heat exchange of low ambient temperature, and this heat exchanger is called as evaporimeter.Since in these two kinds of heat exchangers, CO 2Pressure is very high, if remove to design heat exchanger according to stock size, it is a lot of to cause the heat exchanger tube wall thickness to increase, and makes whole heat exchanger weight very heavy, bulky.
Because MCA can solve the problem of proof pressure, CO in the heat exchanger 2Pipeline wall thickness can not need too thick; And because supercritical CO 2Viscosity is little, and flowing pressure loss is little in MCA; CO 2Coefficient of heat transfer height, same heat exchange amount only needs less heat exchange area, so the heat exchanger of use MCA is at CO 2Stride reasonable application prospect is arranged in the critical cycle.
A kind of micro-channel parallel flow heat exchanger is disclosed in the prior art, this micro-channel parallel flow heat exchanger has had use on air conditioning for automobiles, the working medium of using mostly is R134a, and its operating pressure is below 3MPa, and the heat exchanger channels in the flat tube adopts the shapes such as rectangle that needn't bear high pressure; The cross dimensions of heat exchanger channels is in 2 * 3mm, and its header adopts single circular tube structure.
Man-Hoe Kim etc. are at document " Fundamental process and system design issues in CO 2Vaporcompression systems ", Progress in Energy and Combustion Science.2004 has introduced the critical CO of striding of external design among the 30:144-149 2The gas cooler (see figure 1) that recycles, material is an aluminium matter, adopts the flat heat exchange pipe of 8 font bitubular header (see figure 2)s and microchannel; The evaporimeter of introducing in this article, material are aluminium matter, adopt the flat heat exchange pipe of 4 header (see figure 3)s and microchannel.Adopt this many header structures, can provide and flat tube between enough weld width; Simultaneously, compare with single header, each channel diameter of many headers reduces, and with respect to the large diameter pipeline of single channel, can tolerate higher pressure.But, the bitubular header of this 8 fonts or 4 headers, because the shape tendency of its arc-shaped surface has fluctuating, scolder is not easy docile and obedient at welding surface, the welding of header and flat tube bundle has difficulties; Temperature also has the inhomogeneous of part in welding process, and welding quality is not easy control.Along with the quantity increase of bundle of parallel tubes, the yield rate of heat exchanger significantly reduces.
Summary of the invention
The purpose of this invention is to provide a kind of critical CO that is used to stride 2The micro-channel parallel flow heat exchanger and the manufacture method of circulation to guarantee the welding quality of header and flat tube interfascicular, improve the yield rate of micro-channel heat exchanger.
Technical scheme of the present invention is as follows:
A kind ofly be used to stride critical CO 2The micro-channel parallel flow heat exchanger of circulation, comprise many headers and be welded on two flat heat exchange pipe bundles between header, flat heat exchange pipe adopts MCA, header adopts many barrel structures of at least two runners, it is characterized in that: header one side of described many barrel structures has the integral planar structure of extrusion modling, and the flat heat exchange pipe bundle is welded on this integral planar structure.
The present invention also provides the manufacture method of described micro-channel parallel flow heat exchanger, it is characterized in that this method carries out as follows:
1) with the header and the flat heat exchange pipe extrusion modling respectively of many barrel structures, making a side of described header is planar structure;
2) leave parallel flat heat exchange pipe groove in the planar side of described header;
3) superscribe scolder at the position to be welded of every flat heat exchange pipe, insert respectively in the flat heat exchange pipe groove, fix flat heat exchange pipe bundle position after, the overall vacuum soldering.
The present invention compared with prior art, have the following advantages and the high-lighting effect: many headers that adopt planar structure, the planar side of many headers has obtained thickening on the one hand, and intensity has obtained enhancing, has offset because the influence that the intensity that one group of flat heat exchange pipe troughed belt leaving slackens.On the other hand, in welding process, at flat tube position to be welded parcel scolder, make scolder docile and obedient at welding surface easily earlier, it is more even to be heated, and welding quality is controlled easily, thereby has effectively improved the yield rate of heat exchanger integral body.
Description of drawings
Fig. 1 is the appearance assumption diagram of the micro-channel parallel flow heat exchanger of available technology adopting.
Fig. 2 is the sectional drawing of the bitubular header of micro-channel parallel flow heat exchanger in the prior art at flat heat exchange pipe groove weld.
Fig. 3 is that four headers of micro-channel parallel flow heat exchanger of available technology adopting are at the sectional drawing of flat heat exchange pipe groove weld.
Fig. 4 is a flat heat exchange pipe section structure schematic diagram.
Fig. 5 is a micro-channel parallel flow heat exchanger perspective view provided by the invention.
Fig. 6 a is many header sectional drawings of micro-channel parallel flow heat exchanger provided by the invention.
Fig. 6 b is the sectional drawings of many headers of micro-channel parallel flow heat exchanger provided by the invention at flat heat exchange pipe groove weld.
The specific embodiment
Below in conjunction with accompanying drawing structure of the present invention, manufacture method are described further.
Fig. 5 is the perspective view of micro-channel parallel flow heat exchanger provided by the invention, and this micro-channel parallel flow heat exchanger contains many headers 1, is welded on two flat heat exchange pipe bundles 2 between header, and parallel flat tube interfascicular is welded with fin 3.Fig. 6 a is the section structure schematic diagram of many headers provided by the invention, and the one side is designed to the plane, by extrusion modling; In order to weld, on the welding plane, mill out the parallel flat heat exchange pipe groove 4 that has flat tube thickness and width (Fig. 6 b) with the flat tube bundle.
CO 2Working medium at first enters the many headers 1 (inlet header) of this heat exchanger one side, again from many headers 1 enter the parallel micro-channel flat bundle 2 with the flat tube bundle outside air carry out heat exchange.CO after the heat exchange 2Working medium flows out from the many headers (outlet header) of heat exchanger opposite side.
Preparation method provided by the invention is as follows: at first with the header 1 and flat heat exchange pipe extrusion modling respectively of many barrel structures, general many headers adopt 2~5 barrel structures, and making a side of header is planar structure; The microchannel diameter of section of flat heat exchange pipe is 0.7~1.2mm.During welding, earlier leave parallel flat heat exchange pipe groove 4 in the planar side of many headers, then at the thin scolder of position parcel one deck to be welded of every flat heat exchange pipe of flat heat exchange pipe bundle 2, pack in the flat heat exchange pipe groove of on many headers, having held successfully 4, after all flat heat exchange pipe bundles 2 and many headers 1 are fixed the welding position, adopt the overall vacuum soldering to finish the welding of 1 of flat tube bundle 2 and many header.It is more even to be heated like this, and welding quality is controlled easily, thereby has effectively improved the yield rate of heat exchanger integral body.

Claims (3)

1.一种用于跨临界CO2循环的微通道平行流换热器,包括多筒集流管(1)和焊接在两个集流管间的换热扁管束(2),换热扁管采用微通道结构,集流管采用至少两个流道的多筒结构,其特征在于:所述多筒结构的集流管一侧具有挤压成型的整体平面结构,换热扁管束焊接在该整体平面结构上。1. A microchannel parallel flow heat exchanger for transcritical CO2 circulation, comprising a multi-tube header (1) and a heat exchange flat tube bundle (2) welded between two headers, the heat exchange flat The tube adopts a micro-channel structure, and the collecting pipe adopts a multi-tube structure with at least two flow channels. On the overall planar structure. 2.按照权利要求1所述的平行流换热器,其特征在于:所述的集流管采用2~5筒。2. The parallel flow heat exchanger according to claim 1, characterized in that 2 to 5 tubes are used for the headers. 3.一种如权利要求1所述的微通道平行流换热器的制造方法,其特征在于该方法按如下步骤进行:3. a method for manufacturing the microchannel parallel flow heat exchanger as claimed in claim 1, characterized in that the method is carried out as follows: 1)将多筒结构的集流管与换热扁管分别挤压成型,使所述的集流管的一个侧面为平面结构;1) extruding the multi-tube structure header and the heat exchange flat tube respectively, so that one side of the header is a planar structure; 2)在所述的集流管的平面侧开出平行的换热扁管槽(4);2) opening parallel heat exchange flat tube grooves (4) on the plane side of the collecting pipe; 3)在每根换热扁管的待焊接部位包裹上焊料,分别插入换热扁管槽中,固定好换热扁管束位置后,整体真空钎焊。3) Wrap solder on the parts to be welded of each heat exchange flat tube, respectively insert them into the grooves of the heat exchange flat tubes, fix the positions of the heat exchange flat tube bundles, and vacuum braze the whole.
CNB2005100120076A 2005-06-24 2005-06-24 Micro-path parallel current heat-exchanger for transcritical Co2 circulation and mfg. method Active CN1333227C (en)

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CN101782335B (en) * 2009-01-20 2014-04-02 三花控股集团有限公司 Micro-channel heat exchanger and flat pipe thereof
CN101819003A (en) * 2010-04-22 2010-09-01 鑫田集团有限公司 Fastening pattern cutting collecting pipe of parallel flow condenser and processing technique thereof
CN102266992B (en) * 2010-06-07 2015-06-03 乐金电子(天津)电器有限公司 Flat tube heat exchanger and assembly method thereof
CN101900459A (en) * 2010-06-28 2010-12-01 吴植仁 Micro-channel parallel flow heat exchanger
CN102398144B (en) * 2010-09-17 2013-06-19 唐守山 Method for manufacturing extrusion-molded double-arc collecting pipe of evaporator
CN101995172B (en) * 2010-11-02 2013-01-02 金龙精密铜管集团股份有限公司 Micro-channel heat exchanger and equipment using same
CN102416458B (en) * 2011-11-28 2013-05-29 无锡凯博易机电科技有限公司 Primary die-casting forming equipment and method for flow collecting pipe of microchannel parallel flow heat exchanger
CN103697745A (en) * 2014-01-20 2014-04-02 丹佛斯微通道换热器(嘉兴)有限公司 Collecting pipe assembly and heat exchanger with collecting pipe assembly
CN203811017U (en) * 2014-05-09 2014-09-03 丹佛斯微通道换热器(嘉兴)有限公司 Integral sealing device and heat exchanger using same
CN110986624B (en) * 2019-12-20 2023-11-03 南通职业大学 Parallel flow heat exchanger
CN113915801B (en) * 2020-07-10 2023-01-24 杭州三花微通道换热器有限公司 Heat exchange assembly and heat exchange system with same
CN112222789A (en) * 2020-08-23 2021-01-15 蚌埠市神舟机械有限公司 Manufacturing process of marine radiator

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DE4305060A1 (en) * 1993-02-19 1994-08-25 Behr Gmbh & Co Soldered heat exchanger, in particular an evaporator
CN1098498A (en) * 1993-03-05 1995-02-08 株式会社斗源空调 The heat exchanger of used for automobile air conditioning and manufacture method thereof
US6581679B2 (en) * 2000-11-07 2003-06-24 Behr Gmbh & Co. Heat exchanger and method for producing a heat exchanger
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WO2004076930A2 (en) * 2003-02-27 2004-09-10 Behr Gmbh & Co. Kg Device for transferring heat

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4305060A1 (en) * 1993-02-19 1994-08-25 Behr Gmbh & Co Soldered heat exchanger, in particular an evaporator
CN1098498A (en) * 1993-03-05 1995-02-08 株式会社斗源空调 The heat exchanger of used for automobile air conditioning and manufacture method thereof
US6581679B2 (en) * 2000-11-07 2003-06-24 Behr Gmbh & Co. Heat exchanger and method for producing a heat exchanger
JP2004156831A (en) * 2002-11-06 2004-06-03 Japan Climate Systems Corp Heat exchanger
WO2004076930A2 (en) * 2003-02-27 2004-09-10 Behr Gmbh & Co. Kg Device for transferring heat

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