CN1330571A - Reactor module with contact tube bundle - Google Patents

Reactor module with contact tube bundle Download PDF

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Publication number
CN1330571A
CN1330571A CN 99814474 CN99814474A CN1330571A CN 1330571 A CN1330571 A CN 1330571A CN 99814474 CN99814474 CN 99814474 CN 99814474 A CN99814474 A CN 99814474A CN 1330571 A CN1330571 A CN 1330571A
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CN
China
Prior art keywords
reactor
contact tube
reactor assemblies
heat exchanging
assemblies
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Pending
Application number
CN 99814474
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Chinese (zh)
Inventor
G·奥尔贝特
F·科尔
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BASF SE
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BASF SE
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/24Stationary reactors without moving elements inside
    • B01J19/2415Tubular reactors
    • B01J19/2425Tubular reactors in parallel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0006Controlling or regulating processes
    • B01J19/0013Controlling the temperature of the process
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/0058Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for only one medium being tubes having different orientations to each other or crossing the conduit for the other heat exchange medium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00002Chemical plants
    • B01J2219/00018Construction aspects
    • B01J2219/0002Plants assembled from modules joined together
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00087Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements outside the reactor
    • B01J2219/00094Jackets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00087Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements outside the reactor
    • B01J2219/00103Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements outside the reactor in a heat exchanger separate from the reactor

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)

Abstract

The invention relates to a reactor module (1) comprising a contact tube bundle (2). A system for circulating a heat-exchange medium in the space surrounding the contact tubes comprises inlet and outlet lines (3, 4) at both ends of the reactor module (1), which module has a rectangular cross-section. Any number of reactor modules (1) can be connected in series and thus be combined to form reactors having a desired capacity.

Description

The reactor assemblies that has a kind of contact tube bundle
The present invention relates to a kind of reactor assemblies that has a kind of contact tube bundle; By two or more reactors that are close to the reactor assemblies manufacturing of arrangement; With a kind of reactor assemblies or reactor as carrying out the application of oxidation reaction.
Form by a hydrostatic column according to the reactor that general reactive species is made, wherein settle a kind of tube bank of forming by a large amount of common vertically arranged contact tubes.These contact tubes optionally are loaded with catalyst, and their pipe end is in pipe end sealing and fixing and flow to a calotte that is connected with container in last terminal or time terminal.Input or output the reactant mixture that flows through contact tube by these calottes.Space guiding heat exchanging agent circulation by around contact tube its objective is balanced thermal balance, especially when the reaction with strong fuel factor.
Because economic cause is used the reactor have contact tube as much as possible, the number of wherein settling contact tube is in 10000 to 40000 scope (referenced patent DE-A-4431949) usually.
Consider the even distribution of process, transportation, installation and reaction technology, particularly cooling medium, reach reactor diameter and the technology upper limit of the pipe number that determines thus.Because gasiform reactant all is the direct draught work that is in usually, in the reaction vessel bottom and particularly to constitute the cap on reaction air chamber border be the semicircle form on top.Concerning this cap, prerequisite is a kind of cylindrical reactor structure of requirement.
But the shortcoming of columned reactor is, the air-flow that technical favourable heat exchanging agent laterally leads to contact tube leads to the inner space of the contactless pipe of reactor from the contact tube perimeter, owing to radially inwardly reduce consumingly, can not be transported to whole cooling mediums contact tube bundle inside.Must axially export cooling medium by the perforation in guide plate or rather, could guarantee that like this pressure loss and pump power remain in the acceptable boundary.
The objective of the invention is to make heat exchanging agent to pass through reactor section consistently.
The invention provides a kind of reactor, its production capacity can satisfy the requirement of individual cases.
Solution of the present invention is the reactor assemblies that has a contact tube bundle, and the input pipe or the efferent duct that are used in two ends of reactor assemblies guide a kind of heat exchanging agent circulation by the space around contact tube; Carry crossflow to contact tube with one or more pumps by the faucal that inputs or outputs heat exchange system, carry heat exchanging agent or portion of hot replacement fluids by one or more heat exchangers that are placed on the outside in case of necessity, heat exchanging agent leads to pump or pump group by following pipeline input with by upper pipe herein.This programme is characterised in that reactor assemblies has a rectangular cross section.
The cap that limits the reaction air chamber of direct draught work among the present invention is semi-cylindrical, and it is necessary as it the both sides of the reactor that has rectangular cross section being defined.
It is favourable on two relative reactor sides that are parallel to contact tube contactless pipe chamber being set in space reactor, and preferably it extends to the height of whole reactor; With one or more guide plates are set, it alternately is separated out the room on the passage section of contactless pipe chamber.By this arrangement the heat exchanging agent fluid is carried equably in the desired manner around contact tube.
Preferably contactless pipe chamber is arranged on two broad side surfaces of reactor.
About the ratio of reactor assemblies length and width is 1: 1 to 10: 1st, favourable, preferred 3: 1 to 6: 1, more preferably 5: 1.The height of preferred reactor is 1.5m to 7m.
The number of preferred regulation guide plate is an odd number, causes input and output heat exchanging agent the same side at reactor assemblies thus.More preferably regulation guide plate number is 1,3 or 5.
Pump or pump group and be placed on outside heat exchanger in case of necessity to be arranged in reactor assemblies the same side be favourable preferably are placed on broad side surface.Therefore reach special saving space.
Because different courses of reaction can require different heat distributions.With one or more branch roads that caused in territory, no area under control by guide plate, the reach through hole with fixing or adjustable throttle amount satisfies the requirement under the individual cases.
A kind of preferred form of implementation is that reactor assemblies is provided with partition wall in the input and output pipeline, it in input channel, constituted one down outside cup and one down inner cup and in output channel, constituted on inner cup on outside cup and.Heat exchanging agent flows out from down outside cup, flow into upward inner cup by one between input pipe and efferent duct zone, enter reaction compartment by its through hole around contact tube, pass through the through hole of inner cup down subsequently, enter outside cup by the zone between input pipe and the efferent duct, turn back to pump or pump group by efferent duct at last.Can not change common pump spread pattern thus, it might carry heat exchanging agent and hybrid reaction gas by the direct current mode of movement.
Under the situation of reactor with the direct current mode of movement, for reaching the coupling with desired Temperature Distribution, be by leaning against a mistress corresponding to the wide side of reactor of contactless tube space, this mistress have lead to around the opening of the space reactor of contact tube bundle and have fixing or adjustable through hole be used for outside indoor heat exchanging agent.
The relative dislocation of the contact tube of contact tube bundle is arranged, transverse to the pipe of heat exchanging agent airflow direction apart from S qWith longitudinally to the pipe of heat exchanging agent airflow direction apart from S lRatio be preferably greater than or equal More preferably equal
Figure A9981447400062
This conduit arrangements mode makes the heat exchanging agent of circulation cause less resistance, and correspondingly under the higher coefficient of heat conduction, the pressure loss is less.
Another theme of the present invention is a reactor, and it is made up of reactor assemblies two or more, be close to arrangement mutually along the reactor long axis direction, on narrow limit.This reactor has been characterised in that production capacity flexibly, and it can satisfy various concrete requirements.The arrangement that the semicircle of capping air chamber block can be close to mutually by the narrow limit of reactor assemblies prolongs flat side, and it correspondingly is provided with through hole.Improve the upper limit of reactor production capacity thus.
Heat exchanging agent circulation can be served the heat of deriving in the hybrid reaction gas that flows through contact tube, but similarly also transfer heat give the hybrid reaction gas that flows through contact tube.Reactor assemblies of the present invention or reactor of the present invention can be used in exothermic reaction, also can be used in the endothermic reaction.It is particularly useful for carrying out in the reactor of oxidation reaction, is used in particular for producing phthalic acid, maleic anhydride, glyoxal, (methyl) methacrylaldehyde or (methyl) acrylic acid.
The present invention is described in further detail below in conjunction with drawings and Examples.
Fig. 1 is the schematic diagram of reactor assemblies of the present invention;
Fig. 2 is the longitudinal section of reactor assemblies of the present invention;
Fig. 3 is the longitudinal section of a kind of preferred implementing form of reactor assemblies of the present invention;
Fig. 4 is the front view of the another kind of preferred form of implementation of reactor assemblies of the present invention;
Fig. 5 is a kind of preferred contact tube spread pattern; With
Fig. 6 is the reactor example of being made by three reactor assemblies.
Fig. 1 represents a reactor assemblies 1, and it has rectangular cross section, vertical contact tube bundle 2, the input pipe 3 of carrying heat exchanging agent and efferent duct 4 and feeds the faucal 5,6 of reactor assemblies 1.Contactless pipe chamber 7,8 regulations that are used to distribute or collect heat exchanging agent are arranged on two relative broad side surfaces of reactor assemblies.Guide plate 9 is carried heat exchanging agent with meeting at right angles broken line shape.Reaction gas or hybrid reaction gas G are imported into inlet plenum 21, flow through contact tube 2, are discharged from by discharge chamber 22 subsequently.Pump group P and heat exchanger W are arranged on the same broad side surface next door of reactor assemblies 1.
Fig. 2 represents a kind of longitudinal section of reactor assemblies of preferred implementing form, its additional branch road that shows that guide plate 9, territory, contactless area under control, heat exchanging agent flow.Discharge heat exchanging agent by adjustable through hole 10 or fixing through hole 11.
Fig. 3 is the longitudinal section of the reactor assemblies of another kind of preferred form of implementation.Heat exchanging agent and hybrid reaction gas G take the direct current mode of movement.In input and output pipeline 3,4, constituted a down outside cup 13, one inner cup 16 on outside cup 15 and on inner cup 14 and down with partition wall 12 for this reason.Heat exchanging agent enters down outside cup 13 from input pipe 3, zone by input and output pipe 3,4 enters inner cup 16, enter space by through hole 5, subsequently by through hole 6, zone, last outside cup 15 are transported among pump or the pump group again between inner cup 14, input pipe and the efferent duct 3,4 down around contact tube.Preferably can a mistress 17 be set on the next door, the broadside outside of the relative reactor of the cup separated 13 to 16, it has the aperture 18,19 of leading to reactor assemblies or leading to contactless pipe chamber 8.Can make the short circuit of a part of heat exchanging agent air-flow by mistress 17, wherein can regulate by fixing or adjustable through hole 20.
Fig. 4 is another kind of preferred form of implementation longitudinal section.On the broad side surface of the reactor assemblies relative 1 next door one or more heat exchanger W are set with pump, the part air-flow of heat exchanging agent from contactless pipe chamber 8 by the heat exchanger transporting.
Fig. 5 represents to have the sectional drawing of the reactor assemblies of particularly advantageous conduit arrangements.The pipe intersecting dislocation is arranged, this moment transverse to the pipe of heat exchanging agent flow direction apart from S qWith longitudinally to the pipe of heat exchanging agent flow direction apart from S lRatio be
Figure A9981447400071
Correspondingly be cornerwise pipe apart from S with the heat exchanging agent flow direction dLess than pipe apart from S q
Fig. 6 represents to be close to the reactor that rearranges mutually by three reactor assemblies 1.All pump P and heat exchanger W are arranged on the same side of reactor assemblies in the mode of saving the space.
The present invention has guaranteed to flow by a kind of stable heat exchanging agent of reactor section.Having reached the hybrid reaction gas that flows through by contact tube thus has a uniform heat transfer coefficient, thereby has realized a kind of favourable course of reaction.
By version of the present invention, the pressure loss can reduce half at most than the crushing of existing version.Improved economy thus, therefore might reduce pump power or improve the circulatory mediator flow.
Be staggered by particularly advantageous pipeline, make on diagonal to have the narrowest section, further reduced crushing thus by the heat exchanging agent airflow direction.
Another advantage of equipment of the present invention is its modular structure, and promptly reactor can provide corresponding production capacity by the reactor assemblies that is close to arrangement mutually of some.

Claims (12)

1. reactor assemblies (1), have a contact tube bundle (2), by its space guiding heat exchanging agent circulation around contact tube, have the input pipe or the efferent duct (3 that are positioned on two ends of reactor assemblies, 4), with the faucal (5 of one or more pumps (P) by inputing or outputing heat exchanging agent, 6) carry crossflow to contact tube, in case of necessity by one or more heat exchanger (W) transmission heat exchanging agent or portion of hot replacement fluids that are placed on the outside, wherein heat exchanging agent draws by following pipeline (3) input with by last pipeline (4) and gets back to pump or pump group (P), it is characterized in that reactor assemblies (1) has a rectangular cross section.
2. reactor assemblies according to claim 1 (1) is characterized in that, in space reactor, on next door, two reactor relative, that be parallel to contact tube sides contactless pipe chamber (7,8) is set, and preferably it extends to the height of whole reactor; And by one or more guide plates (9), it alternately is separated out the room on the whole passage section of contactless pipe chamber (7,8).
3. reactor assemblies according to claim 2 (1) is characterized in that, contactless pipe chamber (7,8) is arranged on two broad side surface next doors of reactor.
4. according to each described reactor assemblies (1) in the claim 1 to 3, it is characterized in that the ratio of length and width is 1: 1 to 10: 1, preferred 3: 1 to 6: 1, more preferably 5: 1.
5. according to each described reactor assemblies (1) in the claim 2 to 4, it is characterized in that the quantity of guide plate (9) is odd number, preferred 1,3 or 5 guide plate (9).
6. reactor assemblies according to claim 5 (1) is characterized in that, pump or pump group and be placed on the same side that outside heat exchanger all is arranged on reactor assemblies (1) in case of necessity, preferred roomy side.
7. according to each described reactor assemblies (1) in the claim 2 to 6, it is characterized in that, have one or more branch roads of fixing (11) or adjustable (10) through hole and the guide plate (9) in territory, no area under control.
8. according to each described reactor assemblies (1) in the claim 1 to 7, it is characterized in that, at input and output pipeline (3, dividing plate (12) is arranged 4), and it has constituted down outside cup (13) and one an inner cup (14) and constituted go up inner cup (16) on outside cup (15) and in output channel (4) down in input channel (3); The heat exchanging agent of outside cup (13) is by the input pipe (3) of last inner cup (16) and the zone line of efferent duct (4) down, faucal (6) by it enters around the space reactor of contact tube (2), pass through the faucal (5) of inner cup (14) down subsequently, input and output pipe (3 by last outside cup (15), 4) zone between turns back to pump or pump group by efferent duct (4) at last.
9. reactor assemblies according to claim 8 (1), it is characterized in that, by a mistress (17) who is positioned on the company's reactor broad side surface that is attached to contactless pipe chamber (8), having through hole (18,19) leads to around the space reactor of contact tube bundle (2) and has the heat exchanging agent that fixing or adjustable through hole (20) is used for mistress (17).
10. according to each described reactor assemblies (1) in the claim 1 to 9, it is characterized in that the contact tube intersecting dislocation of contact tube bundle (2) is arranged, wherein transverse to the pipe of the airflow direction of heat exchanging agent apart from S qWith longitudinally to the pipe of the airflow direction of heat exchanging agent apart from S 1Ratio be preferably greater than or equal
Figure A9981447400031
More preferably equal
11. by two or more on the contact tube long axis direction, the reactor of forming according to each described reactor assemblies (1) in the claim 7 to 9 that narrow side is arranged each other with being close to.
12. purposes according to each described reactor assemblies or reactor according to claim 11 in the claim 1 to 10, be used to carry out oxidation reaction, especially for producing phthalic acid, maleic anhydride, glyoxal, (methyl) methacrylaldehyde or (methyl) acrylic acid.
CN 99814474 1998-12-15 1999-12-15 Reactor module with contact tube bundle Pending CN1330571A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE1998157842 DE19857842A1 (en) 1998-12-15 1998-12-15 Reactor module with a contact tube bundle
DE19857842.3 1998-12-15

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CN1330571A true CN1330571A (en) 2002-01-09

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EP (1) EP1148940A1 (en)
JP (1) JP2002532224A (en)
CN (1) CN1330571A (en)
DE (1) DE19857842A1 (en)
WO (1) WO2000035574A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102759298A (en) * 2012-07-25 2012-10-31 西安交通大学 Arrangement mode of heat exchanger tube bundles
CN112090388A (en) * 2020-09-07 2020-12-18 浙江大学 Continuous flow reactor and application thereof in chemical reaction and synthesis

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10000584A1 (en) * 2000-01-10 2001-07-12 Basf Ag Process for the catalytic gas phase oxidation to maleic anhydride
ES2221639T3 (en) * 2000-01-10 2005-01-01 Basf Aktiengesellschaft PROCEDURE FOR CATALYTIC OXIDATION IN THE GASEOUS PHASE TO GIVE ANHYDRID OF PHTALIC ACID.
DE10127365A1 (en) 2001-06-06 2002-12-12 Basf Ag Pump, used for conveying heat transfer medium, comprises housing containing guide pipe and having opening in its lower part, via which heat transfer medium removed from lower region of reactor flows into housing
KR100450234B1 (en) * 2002-07-10 2004-09-24 주식회사 엘지화학 Catalytic oxidation reactor with enhanced heat exchanging system
AU2002358695A1 (en) * 2002-12-12 2004-06-30 Man Dwe Gmbh Jacketed tube reactor comprising a bypass line for the heat transfer medium

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2120538A (en) * 1920-10-22 1938-06-14 American Cyanamid & Chem Corp Process of oxidizing naphthalene to phthalic anhydride
FR1136370A (en) * 1954-11-05 1957-05-13 Combustion Eng Improvements made to devices for transmitting heat from one gas to another through metal walls
BE795180A (en) * 1972-02-16 1973-05-29 Deggendorfer Werft Eisenbau COOLING GROUP INTENDED FOR EQUIPMENT FOR PERFORMING EXOTHERMIC CHEMICAL REACTIONS

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102759298A (en) * 2012-07-25 2012-10-31 西安交通大学 Arrangement mode of heat exchanger tube bundles
CN112090388A (en) * 2020-09-07 2020-12-18 浙江大学 Continuous flow reactor and application thereof in chemical reaction and synthesis

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Publication number Publication date
DE19857842A1 (en) 2000-06-21
JP2002532224A (en) 2002-10-02
WO2000035574A1 (en) 2000-06-22
EP1148940A1 (en) 2001-10-31

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