Background technology
Silico-calcium, Alsimin are done the end-deoxidizer of steel-making usefulness, effect is generally acknowledged, the complex deoxidizer for steelmaking of Chu Xianing generally all contained silicon in recent years, though this type of siliceous reductor has deoxidation effect preferably, but the steel grade that is used for the smelting requirements good toughness, when the composition that contains silicon in the steel is higher, the toughness of steel is reduced.The low carbon low silicon of being badly in need of on the market, low-phosphorous, doctor negative steel are a lot, and such steel grade is smelted in the influence that is subjected to reductor, and to be smelt rate very low, and the performance of enterprises is subjected to very big loss.Want smelting low carbon, low-phosphorous, doctor negative steel, the composition of stokehold steel is qualified, and still one adds end-deoxidizer, again C, P, S is increased up, also will carry out refining treatment then, influences the quality of steel, increases the treatment time and increases cost.
For molten steel is carried out deep deoxidation, desulfurization, make the deoxidation products come-up fast, can change inclusion morphology and crystal grain thinning again, particularly in casting cycle, guarantee that fluidity molten steel is good, the mouth of a river does not have the phenomenon of mouth of a river dross, eliminated cutout,, connected and water rate, operating rate height from the flow rate height.This end-deoxidizer is the steel-making reductor regeneration product that the present invention researchs and develops out.
Summary of the invention
At above-mentioned weak point, the object of the present invention is to provide a kind of low silicon of trace carbon of usefulness, low-phosphorous, doctor negative Al-Mg-Ca-Fe alloy of making steel, solve the bad problem of final deoxygenation effect that exists in the prior art, as the steel-making end-deoxidizer, do not need steel is carried out refining again, improve the quality of steel, reduce cost, be applicable to the steel grade of smelting requirements Als and low C, low P, low S.
Technical scheme of the present invention is:
A kind of low silicon of trace carbon of usefulness, low-phosphorous, doctor negative Al-Mg-Ca-Fe alloy of making steel, by weight percentage, Al 20-85, Mg 5-20, Ca 1-15, C≤0.02, Si≤1.0, P≤0.02, S≤0.02, Fe surplus.
The trace carbon of described steel-making usefulness hangs down silicon, low-phosphorous, doctor negative Al-Mg-Ca-Fe alloy, and by weight percentage, preferable composition is: Al 50-58, Mg 5-15, Ca 5-15, C≤0.02, Si≤1.0, P≤0.02, S≤0.02, Fe surplus.
Reductor of the present invention, wherein Al is strong reductor, and magnesium, reductor and sweetening agent that calcium is strong especially, silicon, aluminium, magnesium, calcium alloy add in the molten steel, silicon, aluminium and other fundamental element optimum solvation in the alloy improve remaining calcium, Mg content, and active and vapour pressure increases.When the steam bubble that generates calcium, magnesium contact with the liquid metal surface can be energetically with steel in impurity (oxygen, sulphur) homogeneous takes place or heterogeneous body reacts, right to use liquid steel refining.The boiling that calcium, magnesium elements change gas phase and molten metal into helps the cohesion and the eliminating of degasification and inclusion metallic.Because calcium, magnesium elements add molten steel with alloy form, change has all taken place in the vapour pressure of each element, density, fusing point, so the effect of each element has all obtained enhancing, has changed the form of inclusion, reduce the inclusion total amount, improved utilization ratio and deoxidation, sweetening effectiveness.
The invention has the beneficial effects as follows:
1, reductor of the present invention stores easily than great, not efflorescence.
2, the molten steel handled of reductor of the present invention, good fluidity, casting smoothly, mouth of a river non-nodulating, from flow rate, connect and water the rate height, the operating rate height, enterprise is profitable.
3, reductor deoxidation of the present invention, sweetening effectiveness are good, stable, and alloying element recovery rate height can reduce cost.
4, reductor of the present invention can change inclusion morphology, and the deoxidation products fusing point is low, and easily come-up reduces the inclusion total amount, and steel is pure, and steel quality is good.
5, adopt the reductor of the present invention can crystal grain thinning, mechanical property has good improvement, and steel product quality is good, high life, and social benefit is considerable.
Embodiment
One, the low silicon of the trace carbon of steel-making usefulness, low-phosphorous, doctor negative Al-Mg-Ca-Fe alloy (reductor) Chemical Composition:
Title |
Al (wt%) |
Mg (wt%) |
Ca (wt%) |
C (wt%) |
Si (wt%) |
P (wt%) |
S (wt%) |
Fe (wt%) |
Proportion (g/cm
3)
|
Fusing point (℃) |
Granularity (mm) |
|
20-85 |
1-20 |
1-15 |
≤0.02 |
≤1.0 |
≤0.02 |
≤0.02 |
Surplus |
3.6-4.45 |
980-1016 |
30-60 |
Two, manufacturing processed
The present invention adopts the main frequency furnace melting of 1.0T or 1.5T, and starting material are (%) by weight percentage: aluminium ingot 20-85%, magnesium ingot 1-25%, calcium metal 1-20%, steel scrap scrap stock 1-75%.The present invention selects materials by the fine fodder policy, and preparation meticulously is placed in the main frequency furnace and smelts in proportion.All fusing back sample examinations are analyzed each composition, after composition is qualified, slag hitting, come out of the stove, and cast little ingot by specification requirement, do multianalysis by the standard sampling again, all warehousing after passing, packing, deliver goods.
Three, service condition
The present invention can be 40
T, 60
T, 100
T, 150
T, 170
T, 200
TOn probation in the converter, it is a lot of to smelt steel grade, and rimming steel, semikilled steel, killed steel, steel alloy can use, wherein, and rimming steel such as H08A, 15F, F11, F18, HK, killed steel such as Q235,08Al, 15Mn, 15
#, 20Gu, steel grades such as steel alloy such as 09CuP, UnMn, 08CuPVxe.Because this end-deoxidizer is than great, the deoxidation degree is good, and the recovery rate height of Al satisfies in the steel requirement to Als, also satisfies the composition requirement of steel grade to C, P, S simultaneously.
Four, use
1, the present invention is applicable in smelting low carbon, low silicon, the production of low-phosphorous, doctor negative steel grade.
2, the present invention is applicable to steel grades such as geology down-hole, mine, oil.
3, the present invention is applicable to and smelts the lower steel grade of oxygen content in steel.
4, the present invention is applicable to the steel grade of particular requirement condition.
Embodiment 1 (weight percent)
Al50, Mg15, Ca15, C0.017, Si0.9, P0.017, S0.018, Fe surplus.
The end-deoxidizer that above-mentioned alloy is used for the 09CuP steel, go out by big jar 1/4 o'clock to add alloy: Mn-Fe, Si-Fe, Si-Mn at molten steel, add end-deoxidizer at last, add order by weak, in, strong, add end-deoxidizer Al-Mg-Ca-Fe alloy at last, go out to big jar must add in 3/4 o'clock to molten steel.Must accomplish pushing off the slag tapping, steel mouth main point is repaired, and prevents that the pool from advancing in big jar, influences deoxidation effect.This reductor is than great, and deoxidation effect is good, the operating rate height, and cost is low, and steel product quality is good.
Present embodiment 09CuP steel grade finished product chemical ingredients is:
C(wt%) |
Si(wt%) |
Mn(wt%) |
P(wt%) |
S(wt%) |
Ca(wt%) |
Fe(wt%) |
Oxygen content in steel |
1.0 |
0.31 |
0.45 |
0.08 |
0.021 |
0.30 |
Surplus |
34.6ppm |
Steel performance:
Grain fineness number |
Yield strength (kg/mm
2)
|
Tensile strength (kg/mm
2)
|
Unit elongation (%) |
180 ° of clod wash intensity |
8.5-9.5 level |
27 |
41 |
27 |
d=a |
09CuP steel plate thickness is 2.5mm, and the reductor add-on is 0.68kg/t.
D represents the flexual center diameter in the last table, and a represents sample thickness.
Embodiment 2
Difference from Example 1 is: (weight percent)
Al55, Mg10, Ca10, C0.016, Si0.8, P0.015, S0.019, Fe surplus.
Embodiment 3
Difference from Example 1 is: (weight percent)
Al58, Mg5, Ca5, C0.017, Si0.7, P0.016, S0.012, Fe surplus.
Embodiment 4
Difference from Example 1 is: (weight percent)
Al20, Mg20, Ca15, C0.014, Si0.8, P0.019, S0.018, Fe surplus.
Embodiment 5
Difference from Example 1 is: (weight percent)
Al85, Mg5, Ca1, C0.014, Si0.6, P0.01 8, S0.013, Fe surplus.
Embodiment 6
Difference from Example 1 is: (weight percent)
Al70, Mg6, Ca6, C0.013, Si0.9, P0.019, S0.017, Fe surplus.
When the present invention used at final deoxygenation, ton molten steel add-on was 0.6-1.4kg/t, and compared with prior art, cost reduces greatly.And in the prior art, C, P, S content height in the reductor influence the quality of steel and increase the treatment time, strengthen steel-making cost.End-deoxidizer of the present invention uses easy to operate, deoxidation effect is good, yield of alloy height, steel grade are smelt the rate height, and steel quality is good, and the dissolved oxygen in the reduction steel, reduce nonmetallic inclusionsin steel, crystal grain thinning, the inner quality and the work-ing life of improving steel, satisfy user's demand, play the effect of upgrading consumption reduction again.