CN1324714A - Assembled and integral prestressed inorganic composite straw board and its making process - Google Patents
Assembled and integral prestressed inorganic composite straw board and its making process Download PDFInfo
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- CN1324714A CN1324714A CN 00107563 CN00107563A CN1324714A CN 1324714 A CN1324714 A CN 1324714A CN 00107563 CN00107563 CN 00107563 CN 00107563 A CN00107563 A CN 00107563A CN 1324714 A CN1324714 A CN 1324714A
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Abstract
The present invention discloses a splicing integral prestressed inorganic composite plant straw plate and its production method. Said product possesses good integral performance, does not deform, does not crack, guick construction speed and short construction period, reasonable raw material formula, can utilize lots of plant straws and stalks, and its production process is simple, operation is convenient, production efficiency is high. Besides, said invented product is light in weight, possesses good water-proofing and fire-resisting property, and its cost is low.
Description
The invention belongs to the building element technical field, a kind of specifically spliced-type integrated prestressed inorganic composite straw board and manufacture method thereof that is applied to building partition wall, liner insulation, roofing.
At present, generally with material constructing structures such as clay brick or concrete hollow block, gypsum block, pearlite concretes, its shortcoming is that overall performance is poor to the partition wall of building, because the coefficient of expansion of various materials is different, yielding, produce the crack, and long construction period, speed is slow.Occurred in recent years making keel with timber, the partition wall of two sides composite gypsum board, because the different combinations preferably with the plasterboard material of timber, and the seam between the plasterboard also has certain difficulty, and this wall does not insulate against sound, and reality is a matter of regret.
The objective of the invention is to realize a kind ofly have lightweight, sound insulation, do not fire, inexpensive, intensity is high, particularly good integrity, short construction period, fireballing spliced-type integrated prestressed inorganic composite straw board, and the manufacture method that proposes to make this spliced-type integrated prestressed inorganic composite straw board.
The present invention is achieved like this.
1, the prescription of inorganic composite straw board:
Magnesia (containing more than the 85%MgO) 26-38% (weight)
Magnesium chloride, phosphoric acid solution (Be 24-27 ° of pH value 2-4) 32-38% (weight)
Hydrogen peroxide 0.2-1% (weight)
Water soluble phenol resin (solid content 30-40%) 3-5% (weight)
Plant straw (rice straw, wheat straw, multitudinous slag, the numb straw of silk, length 5-100mm) 25-36% (weight)
2, the manufacture method of inorganic composite straw board (1) is got the raw materials ready
Plant straw (rice straw, wheat straw, multitudinous slag, the numb straw of silk etc. wherein one or more) is cut into 30% (weight) that accounts for that length is 5-20mm, and length is 40% (weight) that accounts for of 20-70mm, and length is 30% (weight) that accounts for of 70-100mm.
With calcination temperature is 800-850 ℃, and the moisture proof storage period is no more than trimestral magnesia (containing 85% above MgO) and crosses 80 mesh sieves, percent of pass 100%.
Magnesium chloride (purity more than 46%, potassium, sodium content<3%) is dropped in the vat, add water and stir fully dissolving, reach Be24-27 ° and add phosphoric acid again and transfer pH value, left standstill deposition removing foreign material 24 hours to 2-4.
Selecting hydrogen peroxide is blowing agent, and consumption is decided as requested.
Selecting water soluble phenol resin is waterproof and reinforcing agent.
(2) manufacture method.
Above-mentioned getting the raw materials ready mixed by prescription input mixer, mould compression moulding is gone in vibrations, a sheet material wherein side is groove, and opposite side is a boss, and 2-5 through hole is set, spout then into the artificial maintenance of curing means pressurize, be warmed up to 75-85 ℃ with 1 hour,, cooled to 30-40 ℃ in 1 hour 55-65 ℃ of constant temperature 4 hours, the maintenance of demoulding later stage kept 48 hours 15-25 ℃ of environment temperature.
3, assembly unit and prestressing force expand and draw anchoring
According to the building partition wall, the liner insulation, the requirement in the use of roofing specification or size, with 2-10 piece inorganic composite straw board of the present invention at on-site consolidation again, assembling anchoring apparatus, anchoring is with having the 2-5 group, the anchoring apparatus is by plate washer, high tensile steel wire, the ground tackle seat, the three-chip type cone anchorage is formed, the high tensile steel wire plate washer of connecting successively, the through hole that inorganic composite straw board is provided with, the plate washer of opposite side, the ground tackle seat, the three-chip type cone anchorage, draw anchoring with special bloated pull tool (prestress engineering common tool) is bloated, be the insulation of spliced-type integrated prestressed inorganic composite straw board partition wall or liner, roofing element.
The invention has the advantages that overall performance is good, and is indeformable, do not produce the crack, speed of application is fast, the cycle is short, the prescription of sheet material is reasonable, the plant straw that can dissolve a large amount of, and technology is simple, and is easy to operate, artificial maintenance goods have improved production efficiency, save mould, all can produce throughout the year.The product lightweight, waterproof, fire prevention, good heat insulating, and cheap.
Concrete structure of the present invention and manufacture method are provided by Figure of description.
Fig. 1 is the organigram of the spliced-type integrated prestressed inorganic composite straw board of the present invention.
Fig. 2 is the organigram of inorganic composite straw board veneer of the present invention.
Fig. 3 is the bloated organigram that draws anchoring piece of integrated prestress of the present invention.
Fig. 4 is the bloated front view that draws anchoring piece of integrated prestress of the present invention.
Fig. 5 is that integrated prestress of the present invention expands and to draw the left side of anchoring piece to look cutaway view.
Fig. 6 is the manufacturing process flow diagram of inorganic composite straw board of the present invention.
Figure of description is embodiments of the invention, below in conjunction with Figure of description embodiment is further specified.
As can be seen from Figure 1, this is a kind ofly to be bolted together by four inorganic composite straw boards of the present invention (5), goes up the through hole (6), ground tackle seat (3), the three-chip type cone anchorage (4) that are provided with three groups of high tensile steel wires (2) by anchoring piece plate washer (1), inorganic composite straw board (5) and expands and draw integrated prestress plate after the anchoring.
Fig. 2 is inorganic composite straw board of the present invention (5), and its prescription is:
30 kilograms in magnesia (containing 85% above MgO)
35 kilograms of magnesium chloride, phosphoric acid solutions (Be24-27 ° of pH value 2-4)
4 kilograms of water soluble phenol resins (solid content 30-40%)
1 kilogram in hydrogen peroxide
30 kilograms of plant straws (rice straw, wheat straw, multitudinous slag, the numb straw of silk, length 5-100mm).
The manufacture method of inorganic composite straw board of the present invention is
(1) gets the raw materials ready
Plant straw (rice straw, wheat straw, multitudinous slag, the numb straw of silk etc. wherein one or more) is cut into 30% (weight) that accounts for that length is 5-20mm, and cutting into length is 40% (weight) that accounts for of 20-70mm, and length is 30% (weight) that accounts for of 70-100mm.
With calcination temperature is 800-850 ℃, and the moisture proof storage period is no more than trimestral magnesia (containing 85% above MgO), crosses 80 mesh sieves, percent of pass 100%.
Magnesium chloride (purity more than 46%, potassium, sodium content<3%) is dropped in the vat, add water and stir fully dissolving, reach Be24-27 °, add phosphoric acid again and transfer pH value, left standstill 24 hours, deposition removing foreign material to 2-4.
Selecting hydrogen peroxide is blowing agent.
Selecting the water-soluble phenolic alcohol resin is waterproof and reinforcing agent.
(2) method of manufacturing technology, as shown in Figure 6:
Above-mentioned getting the raw materials ready mixed by prescription input mixer, compression moulding behind the mould is gone in vibrations, promptly become inorganic composite straw board (5), wherein a side of plate is groove (8), opposite side is boss (7), and 2-5 through hole (6) be set, the specification shape and size are by designing requirement, send into the artificial maintenance of curing means pressurize then, be warmed up to 75-85 ℃ in 1 hour,, cooled to 30-40 ℃ in 1 hour 55-65 ℃ of constant temperature 4 hours, the maintenance of demoulding later stage kept 48 hours 15-25 ℃ of environment temperature.
Claims (6)
1, a kind of spliced-type integrated prestressed inorganic composite straw board, it is characterized in that inorganic composite straw board (5) assembly unit with the anchoring of anchoring apparatus, the anchoring apparatus is by plate washer (1), high tensile steel wire (2), ground tackle seat (3), three-chip type cone anchorage (4) is formed; Connect successively plate washer (1), inorganic composite straw board (5) of high tensile steel wire (2) gone up the through hole (6), opposite side plate washer (1), ground tackle seat (3), the three-chip type cone anchorage (4) that are provided with and expanded and draw anchoring.
2, by the described a kind of spliced-type integrated prestressed inorganic composite straw board of claim 1, it is characterized in that by 2-10 piece inorganic composite straw board (5) assembly unit.
3,, it is characterized in that being integral by of the inorganic composite straw board anchoring of 2-5 group anchoring apparatus with assembly unit by the described a kind of spliced-type integrated prestressed inorganic composite straw board of claim 1.
4, a kind of inorganic composite straw board of spliced-type integrated prestressed inorganic composite straw board indication is characterized in that the prescription that constitutes inorganic composite straw board (5) is:
Magnesia (containing 85% above MgO) 26-38% (weight)
Magnesium chloride, phosphoric acid solution (Be24-27 °) 32-38% (weight)
Hydrogen peroxide 0.2-1% (weight)
Water soluble phenol resin (solid content 30-40%) 3-5% (weight)
Plant straw (rice straw, wheat straw, multitudinous slag, the numb straw of silk, length 5-100mm) 25-36% (weight)
5, by the described inorganic composite straw board of claim 4, a side that it is characterized in that inorganic composite straw board (5) is groove (8), and opposite side is boss (7), and inorganic composite straw board (5) is provided with 2-5 through hole (6).
6, press the production method of the described inorganic composite straw board of claim 4, it is characterized in that to get the raw materials ready establishing into mixer and mix by prescription, compression moulding behind the mould is gone in vibrations, send into the artificial maintenance of curing means pressurize then, be warmed up to 75-85 ℃ in 1 hour,, cooled to 30-40 ℃ in 1 hour 55-65 ℃ of constant temperature 4 hours, the maintenance of demoulding later stage kept 48 hours 15-25 ℃ of environment temperature.
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CN 00107563 CN1324714A (en) | 2000-05-19 | 2000-05-19 | Assembled and integral prestressed inorganic composite straw board and its making process |
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CN 00107563 CN1324714A (en) | 2000-05-19 | 2000-05-19 | Assembled and integral prestressed inorganic composite straw board and its making process |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007128173A1 (en) * | 2006-05-10 | 2007-11-15 | Yiquan Yang | The multi-layer bamboo plywood and manufacturing method thereof |
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2000
- 2000-05-19 CN CN 00107563 patent/CN1324714A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007128173A1 (en) * | 2006-05-10 | 2007-11-15 | Yiquan Yang | The multi-layer bamboo plywood and manufacturing method thereof |
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