CN1321546A - Device and method for producing clean rice using defatted bran - Google Patents

Device and method for producing clean rice using defatted bran Download PDF

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Publication number
CN1321546A
CN1321546A CN01117395A CN01117395A CN1321546A CN 1321546 A CN1321546 A CN 1321546A CN 01117395 A CN01117395 A CN 01117395A CN 01117395 A CN01117395 A CN 01117395A CN 1321546 A CN1321546 A CN 1321546A
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CN
China
Prior art keywords
rice
chaff
circulation
defatted bran
bran
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CN01117395A
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Chinese (zh)
Inventor
犬木照夫
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Shuijing Hisako
GUTLEF CO Ltd
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Shuijing Hisako
GUTLEF CO Ltd
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Publication of CN1321546A publication Critical patent/CN1321546A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B5/00Grain treatment not otherwise provided for
    • B02B5/02Combined processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B7/00Auxiliary devices
    • B02B7/02Feeding or discharging devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C3/00Apparatus in which the axial direction of the vortex flow following a screw-thread type line remains unchanged ; Devices in which one of the two discharge ducts returns centrally through the vortex chamber, a reverse-flow vortex being prevented by bulkheads in the central discharge duct
    • B04C3/04Multiple arrangement thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C3/00Apparatus in which the axial direction of the vortex flow following a screw-thread type line remains unchanged ; Devices in which one of the two discharge ducts returns centrally through the vortex chamber, a reverse-flow vortex being prevented by bulkheads in the central discharge duct
    • B04C3/06Construction of inlets or outlets to the vortex chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C9/00Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
    • B04C2009/001Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks with means for electrostatic separation

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  • Adjustment And Processing Of Grains (AREA)

Abstract

The present invention provides a method of producing cleaned rice which uses defatted bran alone as a cleaning material, satisfies the turbidity standard value of the cleaned rice, allows the long-term preservation of the cleaned rice and uses the defatted bran allowing the reduction of a device scale and simplification of the device. The production apparatus for producing the cleaned rice by compounding the rice to be treated and the defatted bran has a raw material supply tank 3 which houses the rice to be treated, the defatted bran to be cyclically used and fresh defatted bran respectively in prescribed amounts and forms compounded matter by confluence of three in an outlet section. The mixed rice is supplied across a supply rate regulating mechanism 3b and an opening/closing mechanism 3c to an agitating vessel 4 where the mixed rice is subjected to agitating operation to the extent of not giving rise to tacky adhesiveness without flawing the surfaces of the rice to be treated and the fine powder and the like including the fat and oil components, bran, etc., sticking to the rice to be treated are adsorbed and migrated to the defatted bran and are put into a state separable as waste bran. The rice is then fed to a filtering/transporting machine 5 of the ensuring stage, where the waste bran and the circulating bran are separated. The rice is stored into a cleaned rice storage tank 10 through a finishing device 6 having a wind force separating section 6b by circulating cleaning air.

Description

Use the process units and the method for the clean rice of defatted bran
The present invention relates to a kind of clean rice process units and production method of utilizing defatted bran that processed rice such as raw material rice or feed purification rice is cleaned.
In the past, doing need not make pottery ante cibum " exempt from make pottery rice " of washing but since have economy such as not polluting the rivers and creeks using water wisely again the advantage of environmental protection gazed at by the people, the process units of various " exempt from make pottery meter " occurs in succession, and is divided into two kinds of wet type and dry types." exempting from the rice of making pottery " that the wet type mode is produced, though reached the Recognized Standards that conduct " is exempted from the rice of making pottery " on turbidity, apt to deteriorate, the shelf-life has only several days.In addition, taste and mouthfeel are also poor.Aspect dry type, it is a kind of to reach the patent No. 2958885 " process units of clean rice and production method " that the process units as the Recognized Standards of " exempt from make pottery rice " has only the inventor to patent in the flat 10-220559 of Japanese Patent Application number, this patent for (society) Japanese polished rice industry can unique approval the dry-type clean rice production device of supplying " exempting from the rice of making pottery ".
Yet the inventor is not content with the scale of this device, and the variety of issues such as compression of the reducing of always that the simplification of device itself, device is whole miniaturization, the reduction of operating cost, erection space, installation cost are studied as problem.
According to above-mentioned situation, the inventor constantly studies intensively on ordinary days, obtained this invention achievement, its objective is the process units and the production method of the clean rice that a kind of use defatted bran (cleaning rice) is provided, this device only needs to use defatted bran as cleaning material, stirring and grinding operation by soft contact, in rice, cause between the grain of rice and carry out slight fricting movement by defatted bran, catch the delicate variation of processed rice situation, do not produce adhesive degree and stir and grind not damage the grain of rice and grain of rice surface, remove grease and small dust, reach the turbidity standard of clean rice, simultaneously, can simplify, the overall size of reduction means.
The present invention solves above-mentioned problem by following structure.
(1) a kind of processed rice such as raw material rice or feed purification rice is mixed the clean rice process units of an amount of defatted bran as cleaning material with the use defatted bran of producing clean rice, it is characterized in that: with described processed rice, recycle defatted bran and new replenish defatted bran to drop into the bottom with ormal weight respectively open, only make in three storehouses that its top section separates by dividing plate, and converge the formation mixture the exit three, and the bottom that utilizes material amount detector can the control storage capacity feeder channel for conical or square taper is set, the switching mechanism that feed amount guiding mechanism that this mixture is provided with by described exit and control feed begin or stop to be sent into the tank diameter with rabbling mechanism, do not produce adhesive degree and carry out stirring operation not damage processed rice surface and grain of rice surface, the small dust that contains grease and chaff etc. that adheres on the processed rice is shifted from processed rice surface adhere on the defatted bran and be in the state that discarded chaff is separated that can be used as, deliver in the double conveyer of sieving of subsequent processing, filter out the accurate rice finished product that is used for finished productization by the described double conveyer that sieves, discarded chaff that abandons and the circulation chaff that Gong recycles, the accurate rice finished product of described finished productization is in precise machining device is stored in clean rice storage groove, precise machining device is provided with the indenting netted passage with the function of sieving that is provided with of above-below direction and makes the wind-force that passes through by the peace and quiet air circulation of circulation of dust collect plant circulation separate portion, simultaneously, the described circulation chaff that filters out is returned in the described feeder channel by the conveying device circulation that can control conveying capacity.
(2) a kind of processed rice such as raw material rice or feed purification rice is mixed the clean rice process units of an amount of defatted bran as cleaning material with the use defatted bran of producing clean rice, it is characterized in that: can utilize conveying device to make described processed rice, carry supply under the state that forms mixture as the defatted bran and the new defatted bran that replenishes of cleaning material circulation, being provided with can be by material amount detector control storage, the bottom is the feed hopper of conical or square taper, described mixture is sent into grinding groove by the switching mechanism that feed amount governor motion and feed in the setting of described feed hopper exit begin or stop feed, this grinding groove is provided with grinding mechanism and has in the exit and makes the discharge rate switch guiding mechanism of discharging beginning or stopping, in this grinding groove, exist defatted bran to avoid grain of rice direct friction each other between the grain of rice owing to processed rice, do not damage and do not produce under the adhesive situation on the grain of rice surface that makes indirect friction, carry out grinding operation by grinding mechanism, make the small dust that contains grease and chaff etc. that adheres on the processed rice shift to adhere on the defatted bran and be in the state that discarded chaff is separated that can be used as from processed rice surface, deliver to then in the double conveyer of sieving of subsequent processing, filter out the accurate rice finished product that is used for finished productization by the described double conveyer that sieves, discarded chaff that abandons and the circulation chaff that Gong recycles, and the described circulation chaff after the adjustable knotter screen choosing is set and replenishes the confession chaff amount governor motion of ratio between the new chaff, the accurate rice finished product of described finished productization enters clean rice storage groove through precise machining device, simultaneously, the described circulation chaff that filters out is returned in the described feed hopper by the conveying device that can control conveying capacity, wherein, precise machining device is made of with the wind-force portion of separation the fine finishining mixing part, and described fine finishining mixing part is made of the polygonal taper groove with fine finishining rabbling mechanism and flow control device, described wind-force separation portion is with respect to the circular passage that is made of porous rotating cylinder that forms described accurate rice finished product passage and the netted cylindrical shell put in its outer ring winding, be radial rotation from the center and blow out the clean air that circulates by dust collect plant.
(3) the clean rice process units of use defatted bran according to claim 2, it is characterized in that: the described chaff amount governor motion that supplies is equipped with new chaff service duct at a certain angle, this passage is provided with the control valve of the passages regulate aperture area that can constitute circulation chaff path relatively, converge being easy to, described control valve be provided with can described relatively circulation chaff free adjustment supply ratio the angle of inclination adjusting device.
(4) the clean rice process units of use defatted bran according to claim 1, it is characterized in that: tank diameter one side with described rabbling mechanism has the inlet that band can be regulated the supply governor motion of the mixture supply that constitutes raw material, the opposing party has the discharging opening that band can be regulated the discharge rate governor motion of handling the back discharge rate, so that can regulate the cleannes of processed rice, the maximum (top) speed of agitator should remain on because of rotating stirring operation and produce the surface generation adherence state before that frictional heat makes processed rice, promptly is no more than the boundary that contains small dust such as grease and chaff that may remove on the grain of rice and should remains on the processed meter rotating speed under the surperficial injury-free state simultaneously.
(5) the clean rice process units of use defatted bran according to claim 2, it is characterized in that: described grinding groove is provided with the grinding mechanism with a plurality of grinding wings, this grinding wing is middle cardioptosia with rotating shaft in being provided with the polygonal taper groove of discharge rate switch governor motion or is radial embedding setting at certain intervals along level imagination spirality, but and free adjustment rotating speed, so that between the grain of rice of processed rice, get involved defatted bran, cause the grain of rice and carry out indirect fricting movement each other, make the small dust that contains grease and chaff etc. that adheres on the processed rice enter the state that is easy to dissociate.
(6) the clean rice process units of use defatted bran according to claim 2, it is characterized in that: described precise machining device is made of fine finishining mixing part and wind-force separation portion, described fine finishining mixing part comprises terminal tiny polygonal taper cell body itself and grinding mechanism, but described grinding mechanism is equipped with a plurality of sagging or be the agitator that radial embedding is provided with at certain intervals along level imagination spirality on the rotating shaft of regulated at will rotating speed, this rabbling mechanism can be controlled so that the degree that grain of rice surface is not damaged makes the grain of rice produce slight friction each other stirring, wind-force separation portion constitutes like this, promptly be provided with by the concentric air of flow control device formation and described rotating shaft and blow out the porous tubular rotary body of portion and have the rotating shaft that blade is gathered in the bottom, porous tubular rotary body spaced around certain distance fixing and only allow separating treatment after the netted cylindrical shell that passes through of exhaust, in its periphery also around being provided with the porous plate that constitutes described exhaust suction inlet.
(7) according to the clean rice process units of claim 2 or 6 described use defatted brans, it is characterized in that: described wind-force separation portion is provided with and constitutes air and blow out the porous tubular rotary body of portion and the rotating shaft that blade is gathered in the band bottom, the netted tube that fixedly installs with prescribed distance around described porous tubular rotary body, be provided with a plurality of annular eaves on it at a certain distance, the below that they were adjusted with (mechanism) in the required processing holdup time tilts at a certain angle, promote the grain of rice to clean each other in order to gather the Discrete-time quasi rice finished product repeatedly and separate its remaining dust that adheres in surface, also be surrounded with the porous plate that constitutes described exhaust suction inlet in the periphery of netted tube.
(8) according to claim 1,2 or 6, the clean rice process units of 7 arbitrary described use defatted brans is characterized in that: adopt static to remove countermeasure in described precise machining device.
(9) a kind of to mixing the clean rice production method of an amount of defatted bran as cleaning material in the processed rice such as raw material rice or feed purification rice with the use defatted bran of producing clean rice, it is characterized in that: with described processed rice, defatted bran that recycles and the new defatted bran that replenishes are opened with ormal weight input bottom respectively, only make in three storehouses that its top section separates by dividing plate, simultaneously, can utilize material amount detector to detect the interior material amount of groove can control storage capacity, and the exit three who in the bottom is the raw material supply groove of circular cone or square taper converges the formation mixture, described mixture is sent into the tank diameter with rabbling mechanism by the switching mechanism that feed amount governor motion and control feed in the setting of described exit begin or stop, do not produce the stirring operation that carries out appropriateness under the adhesive situation not damaging processed rice surface and grain of rice surface, so that the small dust that contains grease and chaff etc. that adheres on the processed rice shifts from described processed rice surface and adheres on the defatted bran and be in the state that discarded chaff is separated that can be used as, deliver to then in the double conveyer of sieving of subsequent processing, filter out the accurate rice finished product that is used for finished productization this moment, discarded chaff that abandons and the circulation chaff that Gong recycles, the accurate rice finished product of described finished productization sieves when the netted passage that is provided with by the above-below direction interlocking, in subsequent processing, enter finishing step, this operation has the wind-force separation portion that the peace and quiet air of circulation by dust collect plant circulation is passed through, be stored in clean rice storage groove through described finishing step, simultaneously, the described circulation chaff that filters out returns in the feeder channel through the conveying operation circulation that can control conveying capacity.
(10) a kind of to mixing the clean rice production method of an amount of defatted bran as cleaning material in the processed rice such as raw material rice or feed purification rice with the use defatted bran of producing clean rice, it is characterized in that: described processed rice and the mixture that forms as the defatted bran that cleaning material recycles are transported to feed hopper by conveying device, simultaneously, in service at this device, the new defatted bran of supplying with is supplied with according to the circulation chaff and is mixed an amount of new chaff so that use, described feed hopper can be by the amount in the reserves detector detection groove to control storage, the switching mechanism that feed amount governor motion that described mixture is provided with by described feed hopper exit and control feed begin or stop to be sent into the grinding groove with grinding mechanism, between the grain of rice of processed rice, mix defatted bran, do not damage processed rice surface and do not produce under the adhesive situation by can cause the grain of rice each other indirectly the grinding mechanism of abrasive action carry out grinding operation, the small dust that contains grease and chaff etc. that adheres on the processed rice is shifted from processed rice surface to adhere on the defatted bran to be in separable state, send into the double conveyer of sieving of subsequent processing then, the accurate rice finished product that is used for finished productization by the described double conveyer screening of sieving, discarded chaff that abandons and the circulation chaff that Gong recycles, by regulate the quantity delivered ratio between described new chaff and the described circulation chaff for chaff amount governor motion, the described accurate rice finished product of finished productization that is used for is by the circular passage between fine finishining mixing part of being made up of the polygonal taper groove with fine finishining rabbling mechanism and flow control device and the porous tubular rotary body that is provided with around netted cylindrical shell the time, static is removed, remaining small dust etc. is in the state that easy separation is removed, in subsequent processing, by the circulation clean air by dust collect plant circulation with respect to described passage, be the finishing step that wind-force separation portion that radial rotation blows out constitutes from the center, carry out the finishing operations of high cleanliness, through behind the finishing step, enter the storage of clean rice storage groove, simultaneously, the described circulation chaff that filters out is returned in the feed hopper by the conveying operation circulation that can control conveying capacity.
Fig. 1 is the overall structure block diagram of the clean rice process units embodiment 1 of use defatted bran of the present invention.
Fig. 2 is the overall structure side-looking ideograph of above embodiment 1.
Fig. 3 illustrates the detailed side generalized section of feeder channel and tank diameter for example.
Fig. 4 illustrates another structural representation of tank diameter discharging opening for example.
Fig. 5 is the overall structure block diagram of embodiment 2.
Fig. 6 is the overall structure side-looking ideograph of embodiment 2.
Fig. 7 cuts open side view for the grinding groove office of embodiment 2.
Fig. 8 is the sectional side view for chaff amount governor motion.
Fig. 9 is the schematically sectional side view of precise machining device 13 among the embodiment 2.
Figure 10 be precise machining device in other example schematically sectional side view,
The following describes form of implementation of the present invention.
Fig. 1 is the overall structure block diagram of the clean rice process units embodiment 1 of use defatted bran of the present invention, Fig. 2 is the overall structure side-looking ideograph of embodiment 1, Fig. 3 illustrates the generalized section of side at length of feeder channel and tank diameter 4 for example, and Fig. 4 illustrates the key diagram of another structure of tank diameter discharging opening for example.
Fig. 5 is the overall structure block diagram of embodiment 2, Fig. 6 is the overall structure side-looking ideograph of embodiment 2, Fig. 7 cuts open side view for the grinding groove office of embodiment 2, and Fig. 8 is the sectional side view for chaff amount governor motion, and Fig. 9 is the schematically sectional side view of the precise machining device 13 among the embodiment 2.Figure 10 is the schematically sectional side view of the precise machining device in other example.
(embodiment 1)
Carry out following explanation with reference to drawing.
1 storage groove for processed rice such as storage raw material rice or feed purification rice; 2,7,8 for being the conveying device of representative with lift etc.; 3 is feeder channel, and this groove is divided into three open storehouses of bottom, and processed rice, circulation chaff and the new defatted bran three who replenishes are mixed with desired ratio.Be provided with the input height that is used to detect mixture in this groove in the groove, be the detector 3a of memory space, below circular cone or square conical lower portion 3d, be provided with the feed amount governor motion 3b of slide board-like or choked flow structure and the switching mechanism 3c that the control feed begins, stops, thereunder the port of export is embedded with the cylindrical shell 4b that can slide arbitrarily up and down, in inserting tank diameter 4 with this cylindrical shell 4b so that from the top view mode, thereby can regulate the height of mixture.With rotating shaft K1 is that the center is radial one or more arm K2 that is provided with, perpendicular to described arm K2 installed that many surfaces are slick and sly, the cross section suppresses the elongated plate-like agitator K3 that heat produces as far as possible for square/shapes such as polygonal of having fillet on circular, ellipse or the angle, when the stirring operation, thereby constituted the 1st mixing part 1K.Be opposite to the 1st mixing part 1K, be provided with the 2nd mixing part 2K that does not contact interference mutually, the 2nd mixing part 2K can select to be set at fixing or rotation status.The 1st mixing part 1K and the 2nd mixing part 2K form rabbling mechanism K jointly.In addition, the 2nd mixing part 2K can not want yet.
But the cylindrical shell 4b that above-mentioned easy on and off slides is characterised in that its area of section can be provided with the throughput of corresponding institute required amount according to disposal ability.
Above-mentioned tank diameter 4 with rabbling mechanism K is characterised in that: a side has that have can be to adjusting the inlet of the supply adjusting device 3b of supply as the mixture of raw material, the opposing party has band to regulate the discharging opening of load switch governor motion 4c such as the withdrawal rate after the stir process and the load switch controllable register of switching manipulation or 4c ' (with reference to Fig. 4), opens and closes discharging opening to carry out discharging or shut-down operation.In addition, by regulating discharging open area size, can regulate the cleanliness factor of processed rice, the maximum (top) speed of agitator K3 not should be and can damage under processed rice surface and the state before adherence occurring because of the heat that the rotation stirring operation produces, and promptly is no more than the rotating speed that can remove attached under the lip-deep boundary that contains fine dusts such as grease and chaff of processed rice.
The load governor motion 4c of above-mentioned tank diameter 4 for example, can slide up and down to regulate the area of discharging opening as shown in Figure 3.Load governor motion 4c ' as shown in Figure 4, be fixed with screw rod at the discharging opening upside, screw rod is perpendicular to the lid of the carried out semicircle rotation of band rotating shaft, screwed togather the hammer body that can change size on the described screw rod, hammer body is rotating on the described screw rod with the distance between increase and decrease and the lid, change the pressure (moment) on the mixture that is applied to the object being treated that contains discharge, carry out the adjustment of discharging opening switching and discharging opening area.All can regulate the value that reaches regulation by the cleannes of regulating 4c and 4c ' clean rice.
Constitute the drive division K of driving mechanism K 4Adopt conversion control mode structure, it is by belt pulley or the such rotating part K of sprocket wheel 4a, K 4bAnd belt or the such transport part K of chain 4cAutomatically carrying out forward and reverse rotation and rotary speed regulates.
In addition, agitator K3 can freely select arbitrarily angled being installed on the arm K2.
Above-mentioned rabbling mechanism K is when being rotated stirring operation, as mentioned above, surface and the processed rice surface of not damaging processed rice do not produce adhesive appropriate stirring operation, making the small dust that contains grease and chaff etc. that adheres on the processed rice shift from described processed rice surface adheres on the defatted bran, can be used as the state that discarded chaff is separated thereby be in, and be delivered to down in the double conveyer 5 of sieving of operation.The double conveyer 5 that sieves passes through the effect of oscillatory type driving section 5a, the circulation chaff that filters out the accurate rice finished product that is used to make finished product, the discarded chaff that abandons and Gong recycle.Above-mentioned accurate rice finished product is in precise machining device 6 is stored in clean rice storage groove 10, wherein, described precise machining device 6 is provided with the indenting netted passage 6a that be provided with, that have the function of sieving of above-below direction, and the dust collecting part 9a that constitutes dust collect plant 9 with process separates the 6b of portion with the wind-force that the circulation clean air that is circulated by FAN (air blast) 9b passes through.Simultaneously, the above-mentioned circulation chaff that filters out is returned in the above-mentioned feeder channel 3 by the conveying device 7 that can control conveying capacity.
In addition, supplying with, discharging the just change of negative pressure in the time slot, be provided with the scavenge port 4a of band filter in the tank diameter 4, so that carry out supply, the discharging operation of above-mentioned object being treated smoothly for the object being treateds such as raw material that prevent to drop into.Certainly, self-evident, also can preserve the same configurations of case class employing such as groove to other.
When the processed rice in the feeder channel 3 enters with the steady running state with mixture as the defatted bran of cleaning material, can make it remain on certain level by the reserves detector usually.
According to its effect of above interpretation of structure.
There is the storage groove 1 of processed rice such as raw material rice or feed purification rice to drop in the storehouse of regulation in the feeder channel 3 by the described processed rice of conveying devices such as lift 2 with institute's required amount by storage.In addition, to other the new defatted bran of assigned position input.For example: at first drop into the pending rice of equivalent and the defatted bran that uses as cleaning material to form mixture, the state that allows switching on and shutting down structure 3c transfer to open by the pass, then, feed amount governor motion 3b is matched with disposal ability, adjust and open slide plate or spoiler, only discharge required material amount, then described mixture is delivered to tank diameter 4.At the device start of run, after finishing stirring operation, open the withdrawal rate switch and adjust withdrawal rate switch governor motion 4c or 4c ' shown in Figure 4 such as baffle plate, regulate the area of discharge gate according to working order, to processed its cleannes of rice inspection by sampling of discharging, processed mixture is sent into next process.
In the running, the raw material storage amount in the feeder channel 3 is controlled the feed amount of conveying device 2 automatically according to the situation that inlet amount detector 3a surveys.
In above-mentioned tank diameter 4, injury-free and before presenting the adherence state with processed rice surface, promptly be no more than the mixture of handling down except that the maximum (top) speed of degrease and small dust boundary, in tank diameter 4, the small dust such as grease and chaff that contain that adhere on the processed rice are adhered on the described defatted bran from the surface transfer of processed rice, thereby be in the state that discarded chaff is separated that can be used as, delivering to then in the double conveyer 5 that sieves, effect by the moving 5a of portion of oscillatory type Ma Qu filters out the accurate rice finished product that is used to make finished product, discarded chaff that abandons and the circulation chaff that Gong recycles.In the process of above-mentioned accurate rice finished product by the indenting netted passage 6a that is provided with of above-below direction in the precise machining device 6, the wind-force of the clean air of FAN in by dust collect plant 9 (air blast) 9b circulation carries out under the state of static removal simultaneously, the small dust that contains grease and chaff that remains in described accurate finished product grain of rice surface is kicked up, send into the dust collecting part 9a of dust collect plant 9 then by air draft, at this, the above-mentioned accurate rice finished product of having blown away the small dust that contains grease and chaff etc. of grain of rice surface attachment becomes the clean rice of finished productization fully, and is exported by precise machining device, carry and be stored in the storage groove 10 by conveying devices such as lift 8.
In addition, the circulation chaff that filters out from the outlet of conveyer 5 of holding concurrently of sieving, is returned in the above-mentioned feeder channel 3 by the conveying device 7 that can control conveying capacity, should consider during running to adjust conveying capacity with the balance of new defatted bran.On-stream, processed with suitable institute required amount as the defatted bran of the cleaning material that is adsorbed with the small dust that contains the grease composition as discarded chaff in the outlet of the above-mentioned double conveyer 5 that sieves.
(embodiment 2)
About embodiment 2, carry out following explanation with reference to Fig. 5-Figure 10.
In addition, the parts that have a said function with embodiment 1 among the figure indicate same symbol, the Therefore, omited to its explanation.
By the conveying device 7 of oscillatory type charger etc., will mix the cleaning material of forming from the processed rice of processed rice supply tank 1 ', new defatted bran and circulation defatted bran and be added in the hopper 3 ' as mixture.Grinding groove 11 has grinding mechanism 11b in the polygonal taper groove that has withdrawal rate switch governor motion 11c, this mechanism have a plurality of with the rotating shaft by the center, tiltedly sagging or along level imagination spirality by the requirement spacing be the agitator that radial embedding is provided with, but its rotary speed free adjustment, so that between the grain of rice of above-mentioned processed rice by as the defatted bran of peace and quiet material the time, cause the grain of rice and carry out indirect fricting movement each other, make the grease of grain of rice surface attachment and small dust dissociate away from rice surface at an easy rate.11e is the blade that root is gathered, and 11d is the drive division of band variable-speed motor or conversion motor.
Be connected with new chaff service duct for chaff amount governor motion 12, this passage has with respect to the passage that constitutes circulation chaff path, can rotating shaft 12b be the control valve 12a that fulcrum is regulated aperture area, installs so that the circulation chaff is easy to converge with the new new defatted bran of supplying with the angle of θ in scheming=45 °.Described control valve 12a is provided with and can regulates the angle of inclination arbitrarily so that the chaff that circulates relatively changes the angle of inclination adjusting portion 12c of supply ratio, rotate and regulate the spire that constitutes described angle of inclination control valve 12c, the ratio that cooperates both supplys, the changeable aperture area.
Precise machining device 13 is made up of fine finishining mixing part 13a and the wind-force separation 13b of portion.Described fine finishining mixing part 13a be provided with polygonal taper cell body itself and on the rotating shaft that can freely control rotating speed, make a plurality of agitators sagging or make its along imaginary spirality with required to be the at interval fine finishining rabbling mechanism 14 that radial embedding is provided with, flux adjusting device 15 by for example use traffic mechanism, concentric with above-mentioned rotating shaft, become the porous tubular rotary body 16 that air blows out portion, the rotating shaft 20 that blade 19 is gathered in the bottom is housed, separated by a distance and fixedly install with porous tubular rotary body 16 around it, the netted tube 17 that only allows the air draft after the separating treatment to pass through, winding is at the netted tube 17 peripheral porous plates 18 that form the suction inlet of said exhaust, and mutual group becomes the wind-force separation 13b of portion.20 is the rotating shaft that is connected with unshowned drive division, and above-mentioned porous tubular rotary body 16 is connected with the rotation that links with this rotating shaft.Therefore, the separatory air of wind-force rotates discharge thereupon.
In addition, precise machining device 13 has taked to remove the measure of static, makes the small dust that adheres on the processed rice be easy to separate, remove.
In addition, above-mentioned static is removed countermeasure and is preferably adopted such structure, and for example the simplest device is an earth connection, perhaps the anion of anion generator generation is sent into wind-force with the circulation clean air of sending by air blast and separates portion 13.
In addition, as shown in figure 10, the wind-force separation 13b of portion is made of the new mechanism of installing, above-mentioned wind-force separation portion is provided with and constitutes air and blow out the porous tubular rotary body 16 of portion and have the rotating shaft 20 that blade 19 is gathered in the bottom, and the netted cylindrical shell 17 that passes through of the exhaust after described porous tubular rotary body 16 spaced around certain distances are fixed and only allowed separating treatment as new mechanism, be provided with a plurality of annular eaves 22 that favour required processing holdup time adjustment with (mechanism) below at a certain angle on this netted cylindrical shell at a certain distance, it carries out accurate rice finished product set repeatedly, discrete operations is to promote the grain of rice cleaning and separate its remaining dust that adheres in surface each other.In addition, in netted cylindrical shell periphery again around one deck porous plate 18, so that constitute the suction inlet of above-mentioned exhaust.Above formation has realized making the miniaturization of device integral body.
The 21st, porous plate or tabular buffer board can effectively be brought into play the wind-force centrifugation, are the devices that relaxes unfavorable situations such as the centralization of exhaust stream, short circuit.The kinds of its size dimension, porous plate etc. can decide according to the operating position of device.
In addition, the wind-force separation 13b of portion of new mechanism has been installed, also can be separately as precise machining device.Certainly, self-evident, can be used in combination with above-mentioned fine finishining mixing part 13a.
In addition, fine finishining mixing part 13a separates the drive division of the 13b of portion with wind-force can distinguish setting separately, so that control respectively according to various desirable rotating speeds.
With reference to said structure and drawing, its effect is described.
From processed supply groove 1 ', by conveying device such as oscillatory type feeder 7 and by for chaff quantity regulating device 12 with processed rice such as raw material rice or feed purification rice, as the circulation defatted bran of cleaning material and new defatted bran (in an embodiment by needed amount separately, processed rice is 1: 1 with the input amount of cleaning material) conveying is supplied in the hopper 3 ' as mixture, simultaneously, in service at device, need in the circulation chaff, to mix an amount of new defatted bran that replenishes so that use.By the bottom is that the hopper 3 ' export department of cone shape or square vertebra shape supplies with described mixture, use height detecting device 3a that the storage capacity in the hopper 3 ' is surveyed and controlled, the switching mechanism 3c that feed amount governor motion 3b by being arranged on above-mentioned export department and control feed begin or stop, said mixture is sent in the grinding groove 11 that grinding mechanism 11b is housed, so that processed rice surface is not impaired and do not produce adhesive degree and carry out grinding operation.In other words, the defatted bran of the clean material of intervening acts between the grain of rice of above-mentioned pending rice, the grinding mechanism 11b that carries out indirect fricting movement by the initiation grain of rice each other carries out grinding operation, make the small dust that contains grease and chaff etc. that adheres on the processed rice shift and adhere on the defatted bran, be in the state that discarded chaff is separated that can be used as from described processed rice surface.When device had just brought into operation, after confirming that above-mentioned grinding operation finishes, 11c transferred open state to from closed condition with discharge rate switch governor motion, after the device operation beginning, according to circumstances aperture area was regulated, and sent into the conveyer 5 of holding concurrently that sieves of subsequent processing.The circulation chaff that in the described double conveyer 5 that sieves, filters out the accurate rice finished product that is used for finished productization, the discarded chaff that abandons and Gong recycle, by regulating the quantity delivered of replenishing between new chaff and the circulation chaff for chaff amount governor motion 12 than (according to season or temperature on every side, humidity, rotate and regulate opening amount adjusting bolt 12c, have the angle of inclination of the control valve 12a of rotating shaft 12b with adjusting, set for the chaff ratio.In an embodiment, opening amount ratio is made as about 5%).Above-mentioned accurate rice finished product is in by the circular passage between the fine finishining mixing part 13a that is made up of the polygonal cone tank that has fine finishining tank diameter 14 and flow control device 15 and the porous tubular rotary body 16 that is provided with around netted cylindrical shell 17 etc. the time, static is removed, make remaining small dust be in easy separation, the state of removing, in next process, at the clean air that makes circulation by dust collect plant 9 with respect to above-mentioned passage, be the fine finishining process that wind-force separation portion that radial rotation blows out carried out from the center, carry out the finishing operations of high cleanliness, send into storage in the clean rice storage groove 10 through the clean rice of fine finishining process, simultaneously, the above-mentioned circulation chaff that filters out is returned in the above-mentioned feed hopper 3 ' by the conveying operation circulation that can control conveying capacity.
In addition, the wind-force separation 13b of portion (with reference to Figure 10) is arranged with the netted tube 17 as new mechanism, be provided with a plurality of annular eaves 22 that favour required processing holdup time adjustment with (mechanism) below at a certain angle on it at a certain distance, can Mi Fanfu set Discrete-time quasi finished product to promote the grain of rice and clean each other and to separate its remaining dust that adheres in surface, therefore improved the fine finishining function.In the circular passage between the porous rotating cylinder 16 that is provided with around netted tube 17 by the time static be removed, so that remaining small dust is in the state of easy separation, removal, enter next process, at the clean air that makes circulation by dust collect plant 9 above-mentioned passage is the finishing operations that wind-force separation portion that radial rotation blows out carries out high cleanliness from the center, produces desirable clean rice product.
About tank diameter 4 or grinding groove 11, longitudinal type mechanism is illustrated.In fact, also can be set as elongated or apsacline.
The feed quantity regulating device also can use so-called rotary valve etc.
Particularly, the material of rabbling mechanism or grinding mechanism except that stainless steel, also can be considered the material that uses thermal conductivity factor low, as timber or pottery etc.
In addition, be in operation, the mixture in tank diameter or the grinding groove remains certain amount on substantially, except use can on the cylindrical shell 4b that is free to slide, also can use capacity detector to control.
In addition, the double conveyer that sieves is the cylinder type that has helical duct, in order to control erection space, also can adopt the method that strengthens passage length.
Also have, cleaning material is commonly referred to as " natural soft fibre ", also can use with the cellulosic as the absorption grease of blank such as corn.
The present invention does not use hard grinding-material etc., materials such as cellulosic by defatted bran or absorption grease, remove the small dust that contains grease and chaff etc. on processed rice surface, therefore can prevent the rice oxidation deterioration, can not damage the delicious of rice itself and prolong the rice pot-life.
In addition, can install with common rice machine disjunctor in the last operation, and device uses as a whole.
The disposal ability of installing among the embodiment is 200 kilograms/hour-3 tons/hour, and when disposal ability was 1 ton/hour, per minute can be handled 16.8 kilograms, can handle 2.8 kilograms 10 seconds.Can be that Design of device is carried out on the basis with these data.
When the turbidity standard of expression rice was used data, rice was about 125PPM, and refine rice is about 90PPM, and the target of clean rice is below the 65PPM, and common washing rice also is about 65PPM, but " washing rice " holding time that washes with water after the processing is short.Therefore.The present invention not water just can to produce turbidity value be the following clean rice of 65PPM, make the consumer can extend to more than 3 months, and cooking the rice of need not making pottery again ante cibum, and can keep the original local flavor of rice from buying between the storage life between the use.Therefore, the present invention can satisfy above-mentioned all conditions.
In addition, also can be according to terms and conditions such as treating capacities, will sieve double conveyer and precise machining device are integrated.
Certainly, this invention also can be applied in the agricultural product such as red bean, soybean.
[effect of invention]
Just as described above, the present invention only need use defatted bran as cleaning material, by the stirring of soft contact And grinding operation, carrying out each other slight fricting movement by the defatted bran initiation grain of rice, catch processed rice shape The delicate variation of condition, not damage under the grain of rice and the state before grain of rice surface is adherence, namely not super Cross and carry out stir process under the maximum (top) speed that to remove particulate. With compare the integral body of device with past device Scale down, structure is simpler. Have when reducing installation cost and operating cost, rice is reached The turbidity standard of clean rice, and effect with long preservation period.

Claims (10)

1, a kind of processed rice such as raw material rice or feed purification rice is mixed the clean rice process units of an amount of defatted bran as cleaning material with the use defatted bran of producing clean rice, it is characterized in that: with described processed rice, recycle defatted bran and new replenish defatted bran to drop into the bottom with ormal weight respectively open, only make in three storehouses that its top section separates by dividing plate, and converge the formation mixture the exit three, and the bottom that utilizes material amount detector can the control storage capacity feeder channel for conical or square taper is set, the switching mechanism that feed amount guiding mechanism that this mixture is provided with by described exit and control feed begin or stop to be sent into the tank diameter with rabbling mechanism, do not produce adhesive degree and carry out stirring operation not damage processed rice surface and grain of rice surface, the small dust that contains grease and chaff etc. that adheres on the processed rice is shifted from processed rice surface adhere on the defatted bran and be in the state that discarded chaff is separated that can be used as, deliver in the double conveyer of sieving of subsequent processing, filter out the accurate rice finished product that is used for finished productization by the described double conveyer that sieves, discarded chaff that abandons and the circulation chaff that Gong recycles, the accurate rice finished product of described finished productization is in precise machining device is stored in clean rice storage groove, precise machining device is provided with the indenting netted passage with the function of sieving that is provided with of above-below direction and makes the wind-force that passes through by the peace and quiet air circulation of circulation of dust collect plant circulation separate portion, simultaneously, the described circulation chaff that filters out is returned in the described feeder channel by the conveying device circulation that can control conveying capacity.
2, a kind of processed rice such as raw material rice or feed purification rice is mixed the clean rice process units of an amount of defatted bran as cleaning material with the use defatted bran of producing clean rice, it is characterized in that: can utilize conveying device to make described processed rice, carry supply under the state that forms mixture as the defatted bran and the new defatted bran that replenishes of cleaning material circulation, being provided with can be by material amount detector control storage, the bottom is the feed hopper of conical or square taper, described mixture is sent into grinding groove by the switching mechanism that feed amount governor motion and feed in the setting of described feed hopper exit begin or stop feed, this grinding groove is provided with grinding mechanism and has in the exit and makes the discharge rate switch guiding mechanism of discharging beginning or stopping, in this grinding groove, exist defatted bran to avoid grain of rice direct friction each other between the grain of rice owing to processed rice, do not damage and do not produce under the adhesive situation on the grain of rice surface that makes indirect friction, carry out grinding operation by grinding mechanism, make the small dust that contains grease and chaff etc. that adheres on the processed rice shift to adhere on the defatted bran and be in the state that discarded chaff is separated that can be used as from processed rice surface, deliver to then in the double conveyer of sieving of subsequent processing, filter out the accurate rice finished product that is used for finished productization by the described double conveyer that sieves, discarded chaff that abandons and the circulation chaff that Gong recycles, and the described circulation chaff after the adjustable knotter screen choosing is set and replenishes the confession chaff amount governor motion of ratio between the new chaff, the accurate rice finished product of described finished productization enters clean rice storage groove through precise machining device, simultaneously, the described circulation chaff that filters out is returned in the described feed hopper by the conveying device that can control conveying capacity, wherein, precise machining device is made of with the wind-force portion of separation the fine finishining mixing part, and described fine finishining mixing part is made of the polygonal taper groove with fine finishining rabbling mechanism and flow control device, described wind-force separation portion is with respect to the circular passage that is made of porous rotating cylinder that forms described accurate rice finished product passage and the netted cylindrical shell put in its outer ring winding, be radial rotation from the center and blow out the clean air that circulates by dust collect plant.
3, the clean rice process units of use defatted bran according to claim 2, it is characterized in that: the described chaff amount governor motion that supplies is equipped with new chaff service duct at a certain angle, this passage is provided with the control valve of the passages regulate aperture area that can constitute circulation chaff path relatively, converge being easy to, described control valve be provided with can described relatively circulation chaff free adjustment supply ratio the angle of inclination adjusting device.
4, the clean rice process units of use defatted bran according to claim 1, it is characterized in that: tank diameter one side with described rabbling mechanism has the inlet that band can be regulated the supply governor motion of the mixture supply that constitutes raw material, the opposing party has the discharging opening that band can be regulated the discharge rate governor motion of handling the back discharge rate, so that can regulate the cleannes of processed rice, the maximum (top) speed of agitator should remain on because of rotating stirring operation and produce the surface generation adherence state before that frictional heat makes processed rice, promptly is no more than the boundary that contains small dust such as grease and chaff that may remove on the grain of rice and should remains on the processed meter rotating speed under the surperficial injury-free state simultaneously.
5, the clean rice process units of use defatted bran according to claim 2, it is characterized in that: described grinding groove is provided with the grinding mechanism with a plurality of grinding wings, this grinding wing is middle cardioptosia with rotating shaft in being provided with the polygonal taper groove of discharge rate switch governor motion or is radial embedding setting at certain intervals along level imagination spirality, but and free adjustment rotating speed, so that between the grain of rice of processed rice, get involved defatted bran, cause the grain of rice and carry out indirect fricting movement each other, make the small dust that contains grease and chaff etc. that adheres on the processed rice enter the state that is easy to dissociate.
6, the clean rice process units of use defatted bran according to claim 2, it is characterized in that: described precise machining device is made of fine finishining mixing part and wind-force separation portion, described fine finishining mixing part comprises terminal tiny polygonal taper cell body itself and grinding mechanism, but described grinding mechanism is equipped with a plurality of sagging or be the agitator that radial embedding is provided with at certain intervals along level imagination spirality on the rotating shaft of regulated at will rotating speed, this rabbling mechanism can be controlled so that the degree that grain of rice surface is not damaged makes the grain of rice produce slight friction each other stirring, wind-force separation portion constitutes like this, promptly be provided with by the concentric air of flow control device formation and described rotating shaft and blow out the porous tubular rotary body of portion and have the rotating shaft that blade is gathered in the bottom, porous tubular rotary body spaced around certain distance fixing and only allow separating treatment after the netted cylindrical shell that passes through of exhaust, in its periphery also around being provided with the porous plate that constitutes described exhaust suction inlet.
7, clean rice process units according to claim 2 or 6 described use defatted brans, it is characterized in that: described wind-force separation portion is provided with and constitutes air and blow out the porous tubular rotary body of portion and the rotating shaft that blade is gathered in the band bottom, the netted tube that fixedly installs with prescribed distance around described porous tubular rotary body, be provided with a plurality of annular eaves on it at a certain distance, the below that they were adjusted with (mechanism) in the required processing holdup time tilts at a certain angle, promote the grain of rice to clean each other in order to gather the Discrete-time quasi rice finished product repeatedly and separate its remaining dust that adheres in surface, also be surrounded with the porous plate that constitutes described exhaust suction inlet in the periphery of netted tube.
8, according to claim 1,2 or 6, the clean rice process units of 7 arbitrary described use defatted brans is characterized in that: adopt static to remove countermeasure in described precise machining device.
9, a kind of to mixing the clean rice production method of an amount of defatted bran as cleaning material in the processed rice such as raw material rice or feed purification rice with the use defatted bran of producing clean rice, it is characterized in that: with described processed rice, defatted bran that recycles and the new defatted bran that replenishes are opened with ormal weight input bottom respectively, only make in three storehouses that its top section separates by dividing plate, simultaneously, can utilize material amount detector to detect the interior material amount of groove can control storage capacity, and the exit three who in the bottom is the raw material supply groove of circular cone or square taper converges the formation mixture, described mixture is sent into the tank diameter with rabbling mechanism by the switching mechanism that feed amount governor motion and control feed in the setting of described exit begin or stop, do not produce the stirring operation that carries out appropriateness under the adhesive situation not damaging processed rice surface and grain of rice surface, so that the small dust that contains grease and chaff etc. that adheres on the processed rice shifts from described processed rice surface and adheres on the defatted bran and be in the state that discarded chaff is separated that can be used as, deliver to then in the double conveyer of sieving of subsequent processing, filter out the accurate rice finished product that is used for finished productization this moment, discarded chaff that abandons and the circulation chaff that Gong recycles, the accurate rice finished product of described finished productization sieves when the netted passage that is provided with by the above-below direction interlocking, in subsequent processing, enter finishing step, this operation has the wind-force separation portion that the peace and quiet air of circulation by dust collect plant circulation is passed through, be stored in clean rice storage groove through described finishing step, simultaneously, the described circulation chaff that filters out returns in the feeder channel through the conveying operation circulation that can control conveying capacity.
10, a kind of to mixing the clean rice production method of an amount of defatted bran as cleaning material in the processed rice such as raw material rice or feed purification rice with the use defatted bran of producing clean rice, it is characterized in that: described processed rice and the mixture that forms as the defatted bran that cleaning material recycles are transported to feed hopper by conveying device, simultaneously, in service at this device, the new defatted bran of supplying with is supplied with according to the circulation chaff and is mixed an amount of new chaff so that use, described feed hopper can be by the amount in the reserves detector detection groove to control storage, the switching mechanism that feed amount governor motion that described mixture is provided with by described feed hopper exit and control feed begin or stop to be sent into the grinding groove with grinding mechanism, between the grain of rice of processed rice, mix defatted bran, do not damage processed rice surface and do not produce under the adhesive situation by can cause the grain of rice each other indirectly the grinding mechanism of abrasive action carry out grinding operation, the small dust that contains grease and chaff etc. that adheres on the processed rice is shifted from processed rice surface to adhere on the defatted bran to be in separable state, send into the double conveyer of sieving of subsequent processing then, the accurate rice finished product that is used for finished productization by the described double conveyer screening of sieving, discarded chaff that abandons and the circulation chaff that Gong recycles, by regulate the quantity delivered ratio between described new chaff and the described circulation chaff for chaff amount governor motion, the described accurate rice finished product of finished productization that is used for is by the circular passage between fine finishining mixing part of being made up of the polygonal taper groove with fine finishining rabbling mechanism and flow control device and the porous tubular rotary body that is provided with around netted cylindrical shell the time, static is removed, remaining small dust etc. is in the state that easy separation is removed, in subsequent processing, by the circulation clean air by dust collect plant circulation with respect to described passage, be the finishing step that wind-force separation portion that radial rotation blows out constitutes from the center, carry out the finishing operations of high cleanliness, through behind the finishing step, enter the storage of clean rice storage groove, simultaneously, the described circulation chaff that filters out is returned in the feed hopper by the conveying operation circulation that can control conveying capacity.
CN01117395A 2000-03-14 2001-03-14 Device and method for producing clean rice using defatted bran Pending CN1321546A (en)

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JP70259/2000 2000-03-14
JP2001065217A JP4451006B2 (en) 2000-03-14 2001-03-08 Clean rice production apparatus and method using defatted rice bran
JP65217/2001 2001-03-08

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CN102284309A (en) * 2011-08-22 2011-12-21 陈恳 Secondary automatic bran dusting mechanism for rice mill
CN105446216A (en) * 2015-12-10 2016-03-30 彭攀桦 Operation control system and operation control method for sectional type rice mill
CN107296096A (en) * 2017-07-13 2017-10-27 安徽省华之慧生态农业发展有限公司 A kind of multi-functional Rice processor
CN113399015A (en) * 2021-05-24 2021-09-17 湖南溢香园怡丰米业有限公司 Processing technology for fine rice

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