CN1318540C - Blue light-excitated white phosphor powder for LED and production method thereof - Google Patents

Blue light-excitated white phosphor powder for LED and production method thereof Download PDF

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CN1318540C
CN1318540C CNB021309493A CN02130949A CN1318540C CN 1318540 C CN1318540 C CN 1318540C CN B021309493 A CNB021309493 A CN B021309493A CN 02130949 A CN02130949 A CN 02130949A CN 1318540 C CN1318540 C CN 1318540C
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led
phosphor powder
white phosphor
blue
structural formula
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CN1482208A (en
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庄卫东
张书生
黄小卫
何华强
赵春雷
鱼志坚
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Grirem Hi Tech Co Ltd
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Beijing Non Ferrous Metal Research Institute < Del\/>
Grirem Advanced Materials Co Ltd
Beijing General Research Institute for Non Ferrous Metals
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Abstract

The present invention relates to a fluorescent powder for a white LED excited by blue light and a manufacturing method thereof. The fluorescent powder has a structural formula: R<3-x-y>M<5>O<12>: Ce <x>R'y, wherein the R is at least one of Y, Gd , Lu, Sc, La and Sm; the M is at least one of B, Al , Ga, In, P, Ge and Zn; the x is more than 0.01 and less than 1; the R' can be one or more than one of Tb, Eu , Dy, Pr and Mn; the y is more than or equal to 0 and less than 0.5. The manufacturing method comprises the steps: simple substances, oxides or corresponding salts of the elements in the structural formula are added in a fluxing agent for even mixture and grinding or are added in the fluxing agent after coprecipitation treatment is carried out; then, reduction reaction is carried out at high temperature for synthesis, and the material is obtained by post treatment. The manufacturing method relates to the steps of selection, pretreatment, material mixture, reduction, post treatment, etc. of raw materials, such as substrate, activating agents, etc. The fluorescent powder has the characteristics of high light emitting brightness, even granularity, adjustable emitting wavelength according to requirements, wide excitation wavelength, good chemical stability, simple manufacturing method, no pollution, low cost, etc.

Description

A kind of blue-light excited white phosphor powder for LED and manufacture method thereof
Technical field
The present invention relates to a kind of blue-light excited white phosphor powder for LED and manufacture method thereof.
Background technology
Coating can effectively be excited by blue light efficiently and launch the fluorescent material of gold-tinted on the blue led chip, can obtain White LED.The research success of White LED light source is for condition has been created in the application of LED in general lighting.Be characterized in having little electric current, at room temperature can obtain enough brightness, luminescence response is fast, stable performance, the life-span is long, and volume is little, durable in use, therefore advantages such as shock resistance are widely used in fields such as general lighting, pilot lamp, signals, will replace more than 30% of existing general lighting incandescent light according to relevant expert's prediction its consumption in 30 years of future.
At present, the White LED that this kind method is made is very high to the performance requriements of fluorescent material, mainly is that luminosity is wanted height, and excitation wave length and width, powder granule size want little and even.This kind fluorescent material mainly is the YAG yttrium aluminum garnet, and chemical formula is: (Y, Gd) 3(Al, Ga) 5O 12: Ce.
Y/Gd ratio in the United States Patent (USP) 5998925 report YAG:Ce fluorescent material, the changing conditions of light-emitting phosphor peak wavelength behind Al/Ga ratio and the adding Sm.
Summary of the invention
The purpose of this invention is to provide a kind of blue-light excited white phosphor powder for LED that a kind of luminous intensity height, excitation wave length and width and emission main peak can move in very wide scope.
Another object of the present invention provides a kind of manufacture method of simple, pollution-free, blue-light excited white phosphor powder for LED that cost is low.
For achieving the above object, the present invention takes following technical scheme: material structure formula of the present invention is: R (3-x-y)M 5O 12: Ce xR ' y, wherein R is Y, Gd, and Lu, Sc, at least a among La and the Sm; M is B, Al, and Ga, In, P, at least a among Ge and the Zn; 0.1≤x<1; R ' can be Eu, Dy, among Pr and the Mn one or more; 0<y<0.5.
The present invention systematically studies matrix, the activator of fluorescent material, add multiple new rare earth and non-rare earth therein, and study the proportionlity of various element the bests, the light-emitting phosphor intensity height of acquisition, the excitation wave length and width, and the emission main peak can move in very wide scope.
In blue-light excited white phosphor powder for LED of the present invention, the medium particle diameter (D of described fluorescent material 50) in 1~5um scope.
The method of blue-light excited white phosphor powder for LED of the present invention comprises the steps:
(1) presses structural formula: R (3-x-y)M 5O 12: Ce xR ' yPrepare burden, wherein: R is Y, Gd, Lu, Sc, at least a among La and the Sm, M is B, Al, Ga, In, P, at least a among Ge and the Zn, 0.1≤x<1, R ' can be Eu, Dy, among Pr and the Mn one or more, 0<y<0.5 takes by weighing simple substance or its oxide compound or its corresponding salt of above-mentioned element according to the proportioning of above-mentioned structural formula, as raw material;
(2) above-mentioned raw materials being carried out co-precipitation handles;
(3) in above-mentioned raw materials, add fusing assistant, and mix, described fusing assistant is any one fluorochemical or a muriate of alkaline-earth metal, rare earth metal, aluminium, gallium, indium, at least a in boric acid, the boron oxide, the per-cent that described fusing assistant accounts for gross weight (being the weight of fusing assistant and above-mentioned raw materials) is 0.001%~10wt%;
(4) carry out reducing roasting then, the reducing roasting temperature is 1100~1600 ℃, and the reducing roasting time is 0.5~15h;
(5) with above-mentioned reduzate washing, filter, oven dry obtains the finished product, and promptly obtaining body colour is light yellow or the xanchromatic powder---fluorescent material of the present invention.
The present invention obtains a series of various aspects of performance excellences by aforesaid method, can be widely used in the fluorescent material of White LED.
In aforesaid method, in described step (2), be about to above-mentioned raw materials and carry out the co-precipitation processing.With coprecipitation method raw material is carried out pre-treatment, the particle diameter by co-precipitation control raw material can obtain the fluorescent material of scope at any medium particle diameter of 1~4um, and improve the homogeneity of size-grade distribution.On the other hand since co-precipitation that raw material is mixed is more even, thereby the luminous intensity of fluorescent material is increased.The size of the particle size of powder and homogeneity also are the important indicators of fluorescent material, and it rings more obvious to the system lamp shadow.The present invention has obtained medium particle diameter (D by control and soft chemical preparation method to raw material particle size 50) white phosphor powder for LED that can in 1~5um scope, change arbitrarily, and improved the homogeneity of size-grade distribution.
In aforesaid method, in described step (3), promptly in above-mentioned raw materials, add fusing assistant, and mix.Add fusing assistant and can improve crystal formation quality, thereby can improve the performance of fluorescent material.
Advantage of the present invention is: (1) can obtain the white phosphor powder for LED that the high peak position of luminous intensity can change arbitrarily by composition that changes the matrix element and the ratio of regulating each element; (2) in activator, add Tb, Eu, Dy, Pr, novel substances such as Mn can change the emission peak position of powder; Improved the luminous intensity (3) of powder and starting material have been carried out pre-treatment, can obtain the fluorescent material of scope, and improved the homogeneity of size-grade distribution at any medium particle diameter of 1~4um by coprecipitation method.
The fluorescent material of gained of the present invention can be used for making white light-emitting diode.
Embodiment
Embodiment 1: take by weighing Y 2O 33.1316g, Gd 2O 31.6753g, Al (OH) 34.9736g, CeO 20.2195g, add the fusing assistant BaF of gross weight 1% again 2, H 3BO 3, it is pure that above raw material is top grade, with above raw material mix grinding evenly after, roasting is 2 hours under 1400 ℃ of reductive conditions, promptly obtaining molecular composition is Y 2.175Gd 0.725Al 5O 12: Ce 0.1Sample, its emission peak wavelength be higher than comparative example, brightness is higher than comparative example.
Comparative example: take by weighing Y 2O 34.596g, Al (OH) 35.2874g, CeO 20.1166g its fusing assistant content and manufacture method are all identical with embodiment 1, obtaining molecular composition is Y 2.94Al 5O 12: Ce 0.1Sample.
Embodiment 2~embodiment 71: change matrix, the activator of embodiment 1, list in the table according to its relative brightness of chemical dosage ratio synthetic sample and the emission peak wavelength of following molecular formula.
Table 1
Embodiment Molecular formula Relative brightness (%) Emission main peak (nm)
1 Y 2.175Gd 0.725Al 5O 12:Ce 0.1 115 548
2 Y 1.933Gd 0.967Al 5O 12:Ce 0.1 120 553
3 Y 1.45Gd 1.45Al 5O 12:Ce 0.1 123 559
4 Y 0.967Gd 1.933Al 5O 12:Ce 0.1 118 565
5 Y 0.725Gd 2.175Al 5O 12:Ce 0.1 117 573
6 Y 1.48Gd 1.48Al 5O 12:Ce 0.04 114 560
7 Y 1.47Gd 1.47Al 5O 12:Ce 0.06 116 557
8 Y 1.46Gd 1.46Al 5O 12:Ce 0.08 118 557
9 Y 1.425Gd 1.425Al 5O 12:Ce 0.15 119 557
10 Y 1.4Gd 1.4Al 5O 12:Ce 0.2 110 559
11 Y 2.61Lu 0.29Al 5O 12:Ce 0.1 118 538
12 Y 2.232Lu 0.58Al 5O 12:Ce 0.1 122 535
13 Y 1.933Lu 0.967Al 5O 12:Ce 0.1 116 534
14 Y 2.61Sc 0.29Al 5O 12:Ce 0.1 110 538
15 Y 2.232Sc 0.58Al 5O 12:Ce 0.1 115 534
16 Y 1.933Sc 0.967Al 5O 12:Ce 0.1 111 532
17 Y 1.933La 0.967Al 5O 12:Ce 0.1 113 535
18 Y 1.74La 1.16Al 5O 12:Ce 0.1 118 534
19 Y 1.45La 1.45Al 5O 12:Ce 0.1 116 536
20 Y 1.933Sm 0.967Al 5O 12:Ce 0.1 102 536
21 Y 2.61Sm 0.29Al 5O 12:Ce 0.1 105 538
22 Y 1.724Gd 0.872Lu 0.304Al 5O 12:Ce 0.1 123 550
23 Y 1.440Gd 0.872Lu 0.588Al 5O 12:Ce 0.1 125 547
24 Y 1.156Gd 0.872Lu 0.872Al 5O 12:Ce 0.1 124 549
25 Y 1.440Gd 0.872Sc 0.588Al 5O 12:Ce 0.1 123 546
26 Y 1.440Gd 0.872La 0.588Al 5O 12:Ce 0.1 125 545
27 Y 1.440Gd 0.872Sm 0.588Al 5O 12:Ce 0.1 124 543
28 Y 1.435Gd 0.867Lu 0.299Sc 0.299Al 5O 12:Ce 0.1 129 542
29 Y 1.435Gd 0.867Lu 0.299La 0.299Al 5O 12:Ce 0.1 113 541
30 Y 1.435Gd 0.867Lu 0.299Sm 0.299Al 5O 12:Ce 0.1 111 544
31 Y 1.148Gd 0.864Lu 0.296Sc 0.296La 0.296Al 5O 12:Ce 0.1 125 538
32 Y 1.148Gd 0.864Lu 0.296Sc 0.296Sm 0.296Al 5O 12:Ce 0.1 120 533
33 Y 2.9Al 4.5Ga 0.5O 12:Ce 0.1 126 530
34 Y 2.9Al 4.0Ga 1.0O 12:Ce 0.1 129 524
35 Y 2.9Al 3.5Ga 1.5O 12:Ce 0.1 133 520
36 Y 2.9Al 3.0Ga 2.0O 12:Ce 0.1 134 515
37 Y 2.9Al 2.5Ga 2.5O 12:Ce 0.1 138 511
38 Y 2.9Al 4.0B 1.0O 12:Ce 0.1 109 531
39 Y 2.9Al 3.5B 1.5O 12:Ce 0.1 115 535
40 Y 2.9Al 3.0B 2.0O 12:Ce 0.1 113 534
41 Y 2.9Al 3.5In 1.5O 12:Ce 0.1 107 532
42 Y 2.9Al 3.5P 1.5O 12:Ce 0.1 103 546
43 Y 2.9Al 3.5Ge 1.5O 12:Ce 0.1 105 537
44 Y 2.9Al 3.5Zn 1.5O 12:Ce 0.1 111 549
45 Y 2.9Al 1.0B 0.5Zn 0.5O 12:Ce 0.1 119 540
46 Y 2.9Al 3.5B 1.0Zn 0.5O 12:Ce 0.1 113 535
47 Y 2.899Al 5O 12:Ce 0.1Eu 0.001 106 546
48 Y 2.897Al 5O 12:Ce 0.1Eu 0.003 108 549
49 Y 2.895Al 5O 12:Ce 0.1Eu 0.005 111 555
50 Y 2.893Al 5O 12:Ce 0.1Eu 0.007 113 560
51 Y 2.89Al 5O 12:Ce 0.1Eu 0.010 110 559
52 Y 1.4495Gd 1.4495Al 5O 12:Ce 0.1Eu 0.001 113 556
53 Y 1.4485Gd 1.4485Al 5O 12:Ce 0.1Eu 0.003 118 560
54 Y 1.4475Gd 1.4475Al 5O 12:Ce 0.1Eu 0.005 116 565
55 Y 1.4465Gd 1.4465Al 5O 12:Ce 0.1Eu 0.007 120 581
56 Y 1.445Gd 1.445Al 5O 12:Ce 0.1Eu 0.010 115 580
57 Y 1.4495Gd 1.4495Al 5O 12:Ce 0.1Tb 0.001 113 541
58 Y 1.4485Gd 1.4485Al 5O 12:Ce 0.1Tb 0.003 111 556
59 Y 1.4475Gd 1.4475Al 5O 12:Ce 0.1Tb 0.005 108 533
60 Y 2.896Al 5O 12:Ce 0.1Eu 0.003Tb 0.001 117 550
61 Y 2.894Al 5O 12:Ce 0.1Eu 0.003Tb 0.003 119 538
62 Y 1.449Gd 1.449Al 5O 12:Ce 0.1Eu 0.001Tb 0.001 118 539
63 Y 1.448Gd 1.448Al 5O 12:Ce 0.1Eu 0.003Tb 0.001 123 554
64 Y 1.448Gd 1.448Al 5O 12:Ce 0.1Eu 0.001Tb 0.003 117 538
65 Y 1.447Gd 1.447Al 5O 12:Ce 0.1Eu 0.003Tb 0.003 120 546
66 Y 1.4485Gd 1.4485Al 5O 12:Ce 0.1Dy 0.003 109 534
67 Y 1.4485Gd 1.4485Al 5O 12:Ce 0.1Pr 0.003 102 536
68 Y 1.4485Gd 1.4485Al 5O 12:Ce 0.1Mn 0.003 111 533
69 Y 1.4485Gd 1.4485Al 5O 12:Ce 0.1Eu 0.001Tb 0.001Dy 0.001 124 530
70 Y 1.448Gd 1.448Al 5O 12:Ce 0.1Eu 0.001Tb 0.001Pr 0.002 126 532
71 Y 1.4485Gd 1.4485Al 5O 12:Ce 0.1Eu 0.001Tb 0.001Mn 0.001 120 529
Comparative example Y 2.9Al 5O 12:Ce 0.1 100 543
Embodiment 72: with coprecipitation method raw material is carried out pre-treatment, the particle diameter by co-precipitation control raw material can obtain the fluorescent material of scope at any medium particle diameter of 1-4um, and improve the homogeneity of size-grade distribution.On the other hand since the co-precipitation meeting that raw material is mixed is more even, thereby the luminous intensity of fluorescent material is increased.Press Y 1.45Gd 1.45Al 5O 12: Ce 0.1Ratio takes by weighing Y 2O 31.9637g, Gd 2O 33.1516g, Al (NO 3) 39H 2O22.73g, CeO 20.2065g it is pure that above raw material is top grade, at first uses ebullient nitric acid with Y 2O 3, Gd 2O 3, Al (NO 3) 39H 2O, CeO 2, dissolving respectively, with the mutual uniform mixing of each solution, liquation is still clarified.To wherein adding oxalic acid solution, add the concentration of oxalic acid and the granularity that speed can be controlled raw material by control.The raw material of the material that precipitates after obtaining handling behind 850 ℃ of sintering, this sample donor center particle diameter 0.3um.The fusing assistant BaF that adds gross weight 1% again 2, H 3BO 3, mix grinding is even, and roasting obtained sample in 2 hours under 1400 ℃ of reductive conditions, and medium particle diameter is 0.934nm.Its brightness is higher than comparative example.
Embodiment 73~78: dissolve each raw material according to the method for embodiment 72, control settling velocity by the concentration and the speed that add oxalic acid, the raw material granularity of making is respectively 0.5,1.0,1.5,2.0,2.5, the fluorescent material of 3.0um.The relative brightness and the medium particle diameter of the sample made from this raw material are listed in table 2
Table 2
Numbering Donor center particle diameter (um) Relative brightness % Product center particle diameter (D 50)
72 0.3 116 0.934
73 0.5 123 1.215
74 1.0 130 1.854
75 1.5 137 2.341
76 2.0 132 2.964
77 2.5 126 3.513
78 3.0 124 4.232
Comparative example 100 4.537
In sum, characteristics such as fluorescent material of the present invention has that luminosity height, epigranular, emission wavelength can be regulated as required, excitation wave length and width, chemical stability are good, manufacture method is simple, pollution-free, cost is low.

Claims (3)

1, a kind of blue-light excited white phosphor powder for LED, it is characterized in that: the structural formula of the white phosphor powder for LED that this is blue-light excited is: R (3-x-y)M 5O 12: Ce xR ' y
Wherein: R is Y, Gd, and Lu, Sc, at least a among La and the Sm;
M is B, Al, and Ga, In, P, at least a among Ge and the Zn;
0.1≤x<1;
R ' can be Eu, Dy, one or more among Pr and the Mn;
0<y<0.5。
2, blue-light excited white phosphor powder for LED according to claim 1 is characterized in that: the medium particle diameter (D of described fluorescent material 50) in 1~5um scope.
3, a kind of method of making the described blue-light excited white phosphor powder for LED of claim 1, it is characterized in that: this method comprises the steps:
(1) presses structural formula: R (3-x-y)M 5O 12: Ce xR ' yPrepare burden, wherein: R is Y, Gd, Lu, Sc, at least a among La and the Sm, M is B, Al, Ga, In, P, at least a among Ge and the Zn, 0.1≤x<1, R ' is Eu, Dy, among Pr and the Mn one or more, 0<y<0.5 takes by weighing simple substance or its oxide compound or its corresponding salt of above-mentioned element according to the proportioning of above-mentioned structural formula, as raw material;
(2) above-mentioned raw materials being carried out co-precipitation handles;
(3) in above-mentioned raw materials, add fusing assistant, and mix, described fusing assistant is any one fluorochemical or a muriate of alkaline-earth metal, rare earth metal, aluminium, gallium, indium, at least a in boric acid, the boron oxide, it is that the per-cent of the weight of fusing assistant and above-mentioned raw materials is 0.001%~10wt% that described fusing assistant accounts for gross weight;
(4) carry out reducing roasting then, the reducing roasting temperature is 1100~1600 ℃, and the reducing roasting time is 0.5~15h;
(5) with above-mentioned reduzate washing, filter, oven dry obtains the finished product.
CNB021309493A 2002-09-13 2002-09-13 Blue light-excitated white phosphor powder for LED and production method thereof Expired - Fee Related CN1318540C (en)

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