CN1314744C - Polypropylene resin composition - Google Patents
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- CN1314744C CN1314744C CNB038103583A CN03810358A CN1314744C CN 1314744 C CN1314744 C CN 1314744C CN B038103583 A CNB038103583 A CN B038103583A CN 03810358 A CN03810358 A CN 03810358A CN 1314744 C CN1314744 C CN 1314744C
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
- C08L23/142—Copolymers of propene at least partially crystalline copolymers of propene with other olefins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
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Abstract
The cast film of the invention is made from a composition which comprises (A) a polypropylene component and (B) a copolymer elastomer component and has an MFR of 0.1 to 15.0g/10min and a propylene unit content of the component (B) of 50 to 85 % and the xylene solubles Xs of which satisfy the following requirements (I) to (V), and is excellent in the balance between impact resistance and rigidity at low temperature, transparency and heat-sealing strength; and the bags of the invention are made of the cast film, little suffer from orange peel, and are excellent in breakage resistance in falling and blocking resistance: (I) the fraction of propylene (Fp) is 50 to 80 %, (II) the limiting viscosity [eta]Xs of the xylene solubles Xs is 1.4 to 5 dL/g, (III) the ratio of [eta]Xs/[eta]Xi (limiting viscosity of xylene insolubles Xi) is 0.7 to 1.5, (IV) the propylene content (Pp) of high-propylene-content component is 60 to 95 % and the propylene content (P'p) of low-propylene-content component is 20 to 60 %, and (V) Pp, P'p, Pf1 (the proportion of Fp which the high-propylene-content component accounts for), and (1-Pf1) (the proportion of Fp which the low-propylene-content component accounts for) satisfy a specific relationship.
Description
Technical field
The present invention relates to polypropylene resin composite.The present invention be more particularly directed to contain the polypropylene resin composite of xylene soluble component with specific composition distribution.The present invention more relate to have excellent transparency, low temperature shock-resistance, thermotolerance and inflexible polypropylene resin composite.
Background technology
The polypropylene layered product has remarkable economic benefit, so they are used to many fields.
But the problem of propylene-homopolymer layered product is, although this layered product generally has high stiffness, shock-resistance is the low temperature poor impact resistance especially.
Therefore having proposed many schemes is used to improve its relatively poor shock-resistance.For example, known the preparation alfon after the elastomeric propylene-based block copolymer of refabrication ethylene-propylene copolymer.This propylene-based block copolymer layered product has excellent in impact resistance, therefore is widely used in industrial circle, as automobile and home appliances field.
Although propylene-based block copolymer has superior stiffness and low temperature shock-resistance, its poor transparency.Therefore, this multipolymer can not be used for the occasion of requirement transparency, has the limited problem of purposes.
Carry out various further investigations and solved these problems.For example, Japanese unexamined patent for the first time openly H6-93061, Japanese unexamined patent for the first time openly H6-313048, Japanese unexamined patent openly H7-286020, Japanese unexamined patent openly disclose the propylene-based block copolymer that crystalline polypropylene and propylene copolymer elastomerics viscosity, the viscosity ratio of the two and content separately all are controlled for the first time among the H8-27238 for the first time.
A kind of propylene resin film is disclosed in the International Application No. WO 00/77089, it is characterized by, it comprises (A) propylene-alpha-olefin segmented copolymer 60-95 quality % and (B) soft propylene-'alpha '-olefin block copolymers 40-5 quality %, wherein (A) be by (a1) propylene resin block 70-95 quality % with, (a2) propylene and carbon number be 2-12 (but, except the carbon number 3) the elastomeric blocks 30-5 quality % of multipolymer of alpha-olefin constitute, (B) be by (b1) propylene resin block 30-60 quality % and (b2) propylene and carbon number be 2-12 (but, except the carbon number 3) the elastomeric blocks 70-40 quality % of multipolymer of alpha-olefin constitute, the characteristic of the dispersed particle in this elastomeric blocks is:
(1) ratio of the aspect ratio 1-3 of film flow path direction (MD) is 30-100%;
(2) ratio of the 1-1.2 of country of film flow path direction (MD) is 50-100%; And
(3) median size of film flow path direction (MD) is 10-100% less than the ratio of 0.2 μ m; Wherein said propylene resin film is to obtain by seeing through the strainer that comprises 80 screen clothes.
But the underbalance between the transparency of these multipolymers and shock-resistance and the rigidity.Other problem is that these multipolymers can not obtain enough heat seal strengths when being used for the film field.
The present invention finishes in order to solve foregoing problems.The purpose of this invention is to provide and a kind ofly have the balance between superior stiffness and the low temperature shock-resistance and the polypropylene resin composite of excellent transparency, and when said composition is made into film, further have excellent heat seal strength.
Summary of the invention
In order to solve aforementioned technical problem, the composition that the present inventor has investigated the xylene soluble component distributes.The inventor finds as a result, contain propylene-based block copolymer and not only have balance and excellent transparency between superior stiffness and the low temperature shock-resistance with xylene soluble component that specific composition distributes, and when being made into film, having excellent heat seal strength, the contriver has finished the present invention like this.
Promptly, polypropylene resin composite of the present invention be a kind of polypropylene component (A) of the 50-80% of comprising quality and 50-20% quality by propylene, ethene and/or have the composition of copolymer elastomer component (B) of the alpha-olefine polymerizing of 4-12 carbon, the melt flow of said composition is in 0.1-15.0g/10 minute scope, the unit that is derived from propylene in the copolymer elastomer component (B) is the 50-85% quality, and xylene soluble component Xs satisfies following require (i) to (v).
(i) propylene content Fp is the 50-80% quality.
(ii) the limiting viscosity of xylene soluble component Xs [η] Xs is 1.4-5dL/g.
(iii) the ratio of limiting viscosity [η] Xi of limiting viscosity [η] Xs and the soluble component of dimethylbenzene is 0.7-1.5.
Propylene content (the P of (iv) high propylene content component
p) be 60% quality or more but be lower than 95% quality, the propylene content of low propylene content component (P '
p) be 20% quality or more but be lower than 60% quality, these propylene contents use 2-site model definition.
(propylene content (the P of v) high propylene content component
p) and the propylene content of low propylene content component (P '
p) (propylene content is by 2-site model definition) and the ratio (P of high propylene content component in above-mentioned Fp
F1) and the ratio (1-P of low propylene content component in above-mentioned Fp
F1) satisfied following equation (1) and (2).
P
p/P’
p≥1.90 (1)
2.00<P
f1/(1-P
f1)<6.00 (2)。
By using aforementioned polypropylene resin composite, the layered product of said composition especially has balance and the excellent transparency between superior stiffness and the low temperature shock-resistance, and further has excellent heat seal strength by the film that said composition is made.Therefore, said composition can be widely used in the multiple field that comprises automobile and home appliances.
The propylene content Fp of preferred xylene soluble component Xs surpasses 60% quality.When the propylene content Fp of xylene soluble component Xs surpassed 60% quality, transparency and heat seal strength can further increase.
In addition, the specific refractory power of the soluble component Xi of dimethylbenzene is 1.490-1.510 preferably, and the specific refractory power of xylene soluble component Xs is 1.470-1.490.Specific refractory power by making the soluble component Xi of dimethylbenzene and the specific refractory power of xylene soluble component Xs are in specified range, and transparency, shock-resistance, rigidity and thermotolerance can obtain balance under higher level.
The accompanying drawing summary
Fig. 1 shows the propylene-ethylene copolymers elastomerics
13Example of C-NMR spectrographic.
Fig. 2 provides the title of each carbon that distributes from chain.
Best mode for carrying out the invention
Polypropylene resin composite of the present invention is a kind of composition that contains polypropylene component (A) and copolymer elastomer component (B).
Polypropylene component of the present invention (A) is selected from alfon, propylene and ethene and/or has multipolymer and its mixture of the alpha-olefin of 4-12 carbon.Can use the alpha-olefin of any 4-12 of having carbon, the example comprises 1-butylene, 1-amylene, 1-hexene, 1-heptene, 1-octene, 1-decene and 4-methyl-1-pentene, and they can choose use wantonly.These polymkeric substance can be separately or two or more be used in combination.
Polypropylene component among the present invention (A) comprises 95% quality or more is derived from the unit of propylene, and the content of these copolymer components is 5.0% quality or lower.More preferably, copolymer component is the 0.1-3.5% quality.Ethene and/or the content with alpha-olefin of 4-12 carbon should not surpass 5% quality, otherwise the rigidity of product and thermotolerance obviously descend.
These polymkeric substance can be by the polymerisation process preparation of knowing, and for example, Ziegler-Natta type catalyzer or the metalloscene catalyst known by use prepare.
If special requirement rigidity and thermotolerance, polypropylene component (A) is alfon preferably, and if special requirement shock-resistance and transparency, polypropylene component (A) multipolymer of propylene and ethene and/or alpha-olefin preferably so.
Polypropylene component (A) preferably has the limiting viscosity [η] in the 2.0-4.8dL/g scope.Limiting viscosity [η] is more preferably 2.5-4.5dL/g, further preferred 2.8-4.0dL/g.If limiting viscosity [η] surpasses 4.8dL/g, the transparency that can extrude defective and layered product during molding descends.
In addition, if limiting viscosity [η] is lower than 2.0dL/g, although the decline of extruding defective and transparency when molding occurring not too easily, the rigidity of product and shock-resistance may be impaired.
Copolymer elastomer component of the present invention (B) is a kind of by propylene, ethene and/or have the copolymer elastomer component that the alpha-olefin of 4-12 carbon obtains.The alpha-olefin of any 4-12 of having carbon all can be used as the alkene that constitutes the copolymer elastomer component, and its specific examples comprises 1-butylene, 1-amylene, 1-hexene, 1-heptene, 1-octene, 1-decene and 4-methyl-1-pentene.
In the present invention, copolymer elastomer component (B) comprises the unit that is derived from propylene of 50-85% quality.This unitary amount is preferably the 55-85% quality, more preferably 55 to 80% quality.If this unitary amount surpasses 85% quality, it is not enough that the low temperature shock-resistance just becomes, and if it is lower than 50% quality, transparency and/or heat seal strength may descend.
Polypropylene resin composite of the present invention comprises the aforementioned polypropylene component (A) of 50-80% quality and the aforementioned copolymer elastomer component (B) of 50 to 20% quality.In the present composition, if the content of copolymer elastomer component (B) is lower than 20% quality, deterioration of impact resistance is and if the content of copolymer elastomer component (B) surpasses 50% quality, rigidity and heat-resisting variation.The content of copolymer elastomer component (B) is preferably the 45-20% quality, more preferably the 40-23% quality.
The melt flow of polypropylene resin composite of the present invention (below be called MFR) is 0.1-15.0g/10 minute.Consider transparency, rigidity and the shock-resistance of its layered product, MFR is preferably 0.5-10.0g/10 minute, more preferably 0.7-7.0g/10 minute.If MFR is lower than 0.1g/10 minute, may causes the discharging defective of every kind of component when mixing and disperse defective at molding or by forcing machine.As a result, the shock-resistance of layered product, rigidity and/or transparency may descend.If MFR surpasses 15.0g/10 minute, but shock-resistance and transparency variation.Here, MFR measures according to the JIS K7210 of Japanese Industrial Standards, and this numerical value is to measure under the condition of 2.16kg load under 230 ℃ of temperature.
Polypropylene resin composite of the present invention comprises the xylene soluble component Xs of 20 to 50% quality.The amount of xylene soluble component Xs is preferably the 20-45% quality, more preferably the 23-40% quality.
The propylene content Fp of aforementioned xylene soluble component is the 50-80% quality, is preferably the 60-80% quality.The content F p that surpasses 60% quality is particularly preferred.In addition, content F p is more preferably the 65-80% quality, further preferred 70-80% quality, most preferably 70-78% quality.If the propylene content of xylene soluble component is lower than 50% quality, transparency can descend, and the heat seal strength of the made film of said composition also can descend.In addition, if propylene content Fp surpasses 80% quality, low temperature deterioration of impact resistance.
Limiting viscosity [η] Xs of the xylene soluble component of polypropylene resin composite of the present invention is preferably 2.0-4.5dL/g in the 1.4-5.0dL/g scope, more preferably 2.5-4.0dL/g.If limiting viscosity [η] Xs surpasses 5.0dL/g, although shock-resistance improves, transparency descends.In addition, if limiting viscosity [η] Xs is lower than 1.4dL/g, shock-resistance descends, and therefore such viscosity is not preferred.
In polypropylene resin composite of the present invention, and the ratio of limiting viscosity [η] Xi of limiting viscosity [η] Xs of the xylene soluble component of polypropylene resin composite and the soluble component of dimethylbenzene ([η] Xs/[η] Xi) be 0.7-1.5.This ratio is preferably 0.7-1.3, more preferably 0.8-1.2.If ratio is lower than 0.7, although transparency is improved, the low temperature shock-resistance descends, if scope surpasses 1.5, transparency descends.
The desirable specific refractory power of xylene soluble component is 1.470-1.490.Be more preferably 1.470-1.485, further preferred 1.473-1.485.If the specific refractory power of xylene soluble component is greater than 1.490, although transparency is improved, shock-resistance can reduce.In addition, if specific refractory power is lower than 1.470, although shock-resistance improves, transparency descends.
In addition, the desirable specific refractory power of the soluble component of dimethylbenzene is 1.490-1.510.Specific refractory power is preferably 1.493-1.505, more preferably 1.495-1.503.If the specific refractory power of the soluble component of dimethylbenzene is lower than 1.490, although transparency and shock-resistance are improved, rigidity and thermotolerance can reduce.On the other hand, if specific refractory power greater than 1.510, although rigidity and improved heat resistance, shock-resistance descends.
In the xylene soluble component, the propylene content (P of the high propylene content component that 2-site model is determined
p) and the propylene content of low propylene content component (P '
p), and the ratio (P of high propylene content component in aforementioned Fp
F1) and the ratio (1-P of low propylene content component in aforementioned Fp
F1) satisfied following equation (1) and (2).
P
p/P’
p≥1.90 (1)
2.00<P
f1/(1-P
f1)<6.00 (2)
If P
p/ P '
pBe lower than 1.90, if or P
F1/ (1-P
F1) be 2.00 or lower, the interface hardness between the soluble component of xylene soluble component and dimethylbenzene descends, the result, heat seal strength descends.In addition, if P
F1/ (1-P
F1) be 6.00 or more, although aforementioned interface hardness improves, rigidity and shock-resistance reduce.These equatioies are that expression xylene soluble component is formed the index that distributes.The standard of forming difference between the component of previous equations (1) by two aforementioned avtive spots generations, previous equations (2) are the standards by the component growing amount of two above-mentioned avtive spots generations.
Propylene content (the P of high propylene content component
p) be 60% quality or more but be lower than 95% quality.Be preferably the 65-90% quality, more preferably the 70-90% quality.The propylene content of low propylene content component (P '
p) be 20% quality or more but be lower than 60% quality, be preferably the 25-55% quality, more preferably the 30-50% quality.
For 2-site model, it is defined in H.N.CHENG, Journal of AppliedPolymer Science, and Vol.35, pp 1639-1650 has description in (1988).That is, 2-site model definition is as follows: suppose two sites, they are the preferential polymeric avtive spot of propylene (P) and the preferential polymeric avtive spot of ethene (P ').Then, with propylene content P
p, propylene content P '
p, and the expression preferential polymeric avtive spot of propylene (P) ratio P of proportion in all avtive spots
F1As three parameters.Then, the probability equation formula by use table 1 is also optimized this three parameters, makes
13Actual relative intensity of C-NMR spectrographic and probability equation formula adapt, and obtain the reaction probability of these two avtive spots.The propylene content F that obtains as mentioned above
p, P
F1, P
pAnd P '
pSatisfy following equation (3).
Fp=P
p×P
f1+P’
p×(1-P
f1)(3)
P
pAnd P '
pPreferred satisfied following equation (4) more preferably satisfies following equation (5).
1.95≤P
p/P’
p≤2.40(4)
1.95≤P
p/P’
p≤2.35(5)
P
F1/ (1-P
F1) preferred satisfied following equation (6), more preferably satisfy following equation (7).
2.50≤P
f1/(1-P
f1)<5.50(6)
3.00<P
f1/(1-P
f1)<5.00(7)
P
p, P '
p, F
pAnd P
F1Can derive from
13The statistical study of C-NMR spectrographic.
Table 1
Signal | The probability equation formula (1) of 2-site model |
(1)Sαα (2)Sαγ (3)Sαδ (4)Tδδ (5)Sγγ+Tβδ (6)Sγδ (7)Sδδ (8)Tββ (9)Sβδ (10)Sββ | P p 2×P f1+P’ p 2×(1-P f1) (-2P p 3+2P p 2)×P f1+(-2P’ p 3+2P’ p 2)×(1-P f1) (2P p 3-4P p 2+2P p)×P f1+(2P’ p 3-4P’ p 2+2P’ p)×(1-P f1) (P p 3-2P p 2+P p)×P f1+(P’ p 3-2P’ p 2+P’ p)×(1-P f1) (P p 4-4P p 3+3P p 4)×P f1+(P’ p 4-4P p 3+3P’ p 2)×(1-P f1) (-2P p 4+6P p 3-6P p 2+2P p)×P f1+(-2P’ p 4+6P’ p 3-6P’ p 2+2P’ p)×(1-P f1) (P p 4-5P p 3+9P p 2-7P p+2)×P f1+(P’ p 4-5P’ p 3+9P’ p 2-7P’ p+2)×(1-P f1) P p 3×P f1+P’ p 3×(1-P f1) (2P p 3-4P p 2+2P p)×P f1+(2P’ p 3-4P’ p 2+2P’ p)×(1-P f1) (-P p 3+2P p 2)×P f1+(-P’ p 3+P’ p 2)×(1-P f1) |
Be that the elastomeric situation of propylene-ethylene copolymers is explained preceding method as an example with component (B) below.
It is elastomeric that Fig. 1 has provided typical propylene-ethylene copolymers
13C-NMR spectrum.This spectrum provide ten with the relevant different peak of its chain distributional difference (the formation position of ethene and propylene).The title of each distribution chain is described among the Vol.10, pp 536-544 (1977) at Macromolecules, as shown in Figure 2 chain is named.If suppose it is the reaction mechanism of copolyreaction, these chains can be expressed as the product of reaction probability.Therefore, if whole peak intensity is set to 1, the relative intensity at (1) to (10) each peak can be represented (the existing ratio in reaction probability and each site is as parameter) by Bernouilli statistical probability equation so.
(1) under the situation of S α α, if propylene units is expressed as symbol " P ", ethylene unit is expressed as symbol " E ", and three types chain is arranged so, [PPPP], [PPPE] and [EPPE].Every kind of chain is represented with reaction probability, and their additions is obtained a value subsequently.The equation at other (2) to (10) each peak also forms by aforesaid similar approach.To parameter (P
p, P '
pAnd P
F1) be optimized and make the peak intensity of these ten equations and practical measurement have mutual immediate value, obtain relative intensity subsequently.
If be optimized, carrying out regression Calculation with method of least squares is 1 * 10 until remainder
-5Or littler (remainder is calculated by the measured value of resulting theoretical value of each equation shown in the table 1 and peak intensity).The algorithm of this regression Calculation and similar approach be at H.N.CHENG, Journal ofApplied Polymer Science, and Vol.35 pp.1639-1650 has description in (1988).
The preparation method of polypropylene resin composite of the present invention is described below.To not concrete qualification of production method of polypropylene resin composite of the present invention, can use any method of knowing.For example, polypropylene resin composite of the present invention can be passed through blending ingredients (A) and components (B) such as ribbon blender, rotating cylinder, Henschel mixing tank, and use kneader, mixing roll, Banbury mixing tank, single shaft or biaxial extruder etc. subsequently under 170-280 ℃, preferably under 190-260 ℃, carry out melt-kneaded.
Polypropylene resin composite of the present invention can be used in component (A) and component (B) preparation that generates by multistage (step) polymerisation process in the polymerization reaction system.In addition, in a polymerization reaction system, generate component (A) and component (B) afterwards by the multistep polymerization reaction method, can be further to wherein adding component (A) and/or (B).
Aforementioned polypropylene component (A) and copolymer elastomer component (B) can be by the method preparations of knowing.Particularly, the copolyreaction of their propylene polymerizations that can carry out with Ziegler catalyst and/or metalloscene catalyst or propylene and other alkene and preparing.The example of Ziegler catalyst comprises titanous chloride type catalyzer and magnesium bearing type titanium catalyst.The example of magnesium bearing type titanium catalyst comprises by (a) ingredient of solid catalyst (titaniferous, magnesium and/or halogen are as basal component), (b) organo-aluminium compound and the catalyst type that (c) constitutes to electron compound.They openly have description among S57-63310, S57-63311, S58-83006, S58-138708, S62-20507, S61-296006, H2-229806, H3-33103, the H2-70708 for the first time in Japanese unexamined patent.These catalyzer can be used as the catalyzer in the preparation polyreaction of polymerization small amounts of olefins before producing every kind of component.
Production for the component among the present invention (B) is not particularly limited preparation condition, as long as this preparation condition satisfies the qualification to the present composition.The specific examples of production method is described below.
1. with the method for aforementioned Catalyst Production component (B), wherein this catalyzer can provide and have the polymkeric substance that bigger composition distribution, bigger three-dimensional regularity distribution or larger molecular weight distribute.
Wherein catalyzer in the method that form to distribute, prepares under the condition that three-dimensional regularity distribution or molecular weight distribution become bigger.That is, a kind of method for preparing component (B), wherein catalyst system therefor is to be prepared to electron compound by multiple, or by changing the amount preparation of giving electron compound and/or organo-aluminium compound.
3. the method for a production component (B), wherein producing is to distribute, carry out under the polymeric reaction condition that three-dimensional regularity distribution or molecular weight distribution become bigger forming.That is, for example (a) a kind of method with multistage polymerization reaction production component (B) changes wherein condition such as each phase temperature, the monomer ratio of components etc. of polyreaction; (b) method of a kind of production component (B), the composition of wherein controlling copolymer elastomer becomes to distribute to realize target group, generally changes with the composition of resulting polymers because form distribution.
4. use to have the various ingredients of different propylene contents, keep the method for the even composition distribution of acquisitions such as use metalloscene catalyst simultaneously.
By the component (B) of using these methods to make, can be easily controlled the polypropylene resin composite that distributes of the composition of xylene soluble component.
Polymerisation process that carries out with liquefaction alpha-olefin solvent such as propylene or unreactive hydrocarbons such as hexane, heptane and kerosene such as gas phase polymerization, solution polymerization, block polymerization reaction, slurry polymerization etc. can be used for producing every kind of aforementioned component.These methods are in pressure range 0.2-5.0Mpa, in the temperature range room temperature-200 ℃, preferably carry out in temperature range 30-150 ℃.The reactor that is generally used for correlative technology field can be used as the reactor use of polymerization procedure of the present invention.For example, stir stratotype reactor, liquid bed type reactor and circular form reactor and can be used for any successive type method, batch-type method and semi-batch type method.In addition, when polyreaction, can add the molecular weight with controlling polymers such as hydrogen.
As long as the object of the invention is not had disadvantageous effect, other resin, additive etc. can be mixed in the polypropylene resin composite of the present invention.The example of additive comprises antioxidant, weathering resistance stablizer, static inhibitor, lubricant, anti-block agent, anti-sickness agent, dyestuff, pigment, oil, wax etc.
Resin combination of the present invention can be shaped to film, sheet material, pipe, bottle etc. with the forming method of knowing.In addition, resin combination of the present invention can use separately, also can use with other material lamination.
As the forming method of film and sheet material, can be the method for knowing.The example comprises water cooling type or Luftgekuhlte rotierende blow extrusion method, T modulus method etc.If with other material lamination, can also use aforesaid coetrusion, do laminating and extruding layer platen press etc.As pipe manufacturing method, can be the conventional slush molding method of extruding.Can pipe be made suitable thickness and diameter according to the field of using.
Embodiment
Below, with following embodiment the present invention is explained in detail, but the present invention is not limited.
The measuring method of physicals is described below.
The measurement of melt flow (MFR):
According to JIS-K7210, under 230 ℃ of temperature and load 2160g, measure.
13The measurement of C-NMR (is calculated P
p, P '
p, and P
F1):
With (the JAPAN ELECTRON OPTICSLABORATORY CO. of NEC optical laboratory company limited, LTD.) JNM-GSX400 that (JEOL) makes measures (measurement pattern: proton decoupling method, pulse width: 8.0 μ, pulse repetition time: 3.0s, cumulative frequency: 10,000 time, measure temperature: 120 ℃, internal standard thing: hexamethyldisiloxane, solvent: 1,2,4-trichlorobenzene/benzene-d6 (volume ratio 3/1), sample concentration: 0.1g/ml), and carry out statistical study with measuring result as mentioned above and calculate P
p, P '
pAnd P
F1
The measurement of xylene soluble component Xs:
The 2.5g sample is added in the 250ml o-Xylol, and mixture under agitation was heated to boiling temperature 30 minutes or longer with complete sample dissolution.After confirming dissolving fully, solution is cooled to 100 ℃ or lower when stirring, and subsequently it was placed 2 hours in 25 ℃ thermostatic bath.Then, by filter paper filtering precipitation separation component (the soluble component Xi of dimethylbenzene).Then, dimethylbenzene is separated from filtrate, simultaneously filtrate is heated under nitrogen gas stream, and carry out drying subsequently to obtain xylene soluble component Xs.
The measurement of propylene content:
Based on aforementioned
13The result of C-NMR calculates.
The measurement of limiting viscosity:
In perhydronaphthalene, measure down for 135 ℃.
The measurement of specific refractory power:
Xylene soluble component Xs and the soluble component Xi of dimethylbenzene are made the film that thickness is 50-80 μ m by compression moulding (preheat 5 minutes under 230 ℃, outgased 30 seconds, compacting is 1 minute under 6MPa, presses down refrigeration but 3 minutes at 30 ℃).The gained film is carried out use ATAGO CO. after state adjusts 24 hours at normal temperatures, and Abbe ' the s refractometer of LTD. manufacturing is measured as intermediate liquid with the Whitfield's ointment ethyl ester.
The production of component (A) and component (B)
According to following method, prepare in the first step of component (A) in the multistep polymerization reaction, subsequently, elastomeric component multipolymer (B) prepares in second step.
The physicals value of every kind of component provides in table 2 and 3.
(production of PP-1)
The preparation of solid catalyst
Under nitrogen atmosphere, the 56.8g Magnesium Chloride Anhydrous is dissolved under 120 ℃ fully by 100g dehydrated alcohol, 500ml Idemitsu Kosan Co., vaseline " CP15N " and 500ml Shin-Etsu Chemical Co. that Ltd makes are in the mixture that the silicone oil " KF96 " that Ltd makes is formed.Then, this mixture is used Tokushu Kika Kogyo CO. down at 120 ℃, the TK homo-mixer that Ltd. makes stirred 2 minutes with the rotation frequency of 5,000 revolutions per minute.When keeping stirring, mixture is transferred to the temperature that makes mixture in the anhydrous heptane of 2L be no more than 0 ℃.The gained white solid is with anhydrous heptane thorough washing, and part ethanol is therefrom removed in vacuum-drying at room temperature subsequently under nitrogen gas stream.
With 30g gained MgCl
21.2C
2H
5Form suspension in the anhydrous heptane of OH spherical solid adding 200ml.When stirring, the 500ml titanium tetrachloride was splashed in the suspension under 0 ℃ in 1 hour.Then, when reaching 40 ℃ by heating, temperature, in about 1 hour, temperature is increased to 100 ℃ subsequently to wherein adding the 4.96g o-benzene butyl phthalate ester.After 100 ℃ are reacted 2 hours, filtering separation solid part before solution temperature descends.Then, add in the 500ml titanium tetrachloride this reactant and stirring, afterwards 120 ℃ of further down reactions 1 hour.After reaction is finished, filtering separation solid part before solution temperature descends.Solid part 60 ℃ of hexane wash of 1.0L 7 times further with 1.0L room temperature hexane washing 3 times, obtain solid catalyst.Titanium content is 2.36% quality in the mensuration gained ingredient of solid catalyst.
(1) preliminary polymerization reaction
The polymerisation catalysts that 500ml normal heptane, 6.0g triethyl aluminum, 0.99g cyclohexyl methyl dimethoxy silane and 10g are obtained as mentioned above adds in the 3L autoclave under nitrogen atmosphere, and they were stirred 5 minutes down at temperature 0-5 ℃.Then, propylene is added autoclave make every 1g polymerisation catalysts supply 10g propylene be used for polyreaction, and under temperature 0-5 ℃, carry out preliminary polymerization reaction 1 hour.The polymerisation catalysts that the preliminary polymerization reaction is obtained washs 3 times with the 500ml normal heptane.The gained catalyzer is used for following polyreaction.
(2) main polyreaction
First step:
The production of polypropylene component (A)
Under nitrogen atmosphere, solid catalyst, 11.4g triethyl aluminum and 1.88g cyclohexyl methyl dimethoxy silane that 2.0g is made by the preliminary polymerization reaction by aforesaid method add in the autoclave of the internal volume 60L that is furnished with agitator.In addition, to wherein adding the 18kg propylene, and with every mol propylene 5,000molppm hydrogen is to wherein charging into hydrogen.The temperature of mixture is risen to 70 ℃, carried out polyreaction 1 hour.After polyreaction is carried out 1 hour, remove unreacted propylene and finish polyreaction.
Second step:
The production of propylene-ethylene copolymers elastomerics (B)
After the polyreaction that finishes first step as mentioned above, remove liquid propene.Then, under 75 ℃ to the mixed gas and the hydrogen that wherein add ethylene/propene=26/74 (mass ratio), at 2.2Nm
3/ hour condition under supply with mixed gas, hydrogen is set to 40, the total amount of the every molar ethylene of 000molppm, propylene and hydrogen.Polyreaction was carried out 60 minutes.After 40 minutes, remove unreacted gas and finish polyreaction.As a result, obtain the 6.6kg polymkeric substance.
(production of PP-2)
Second step:
The production that is similar to PP-1 of polyreaction, just when producing propylene-ethylene copolymers elastomerics (B) with 50,000molppm supplies with hydrogen.As a result, obtain the 6.3kg polymkeric substance.
(production of PP-3)
Second step:
The production that is similar to PP-1 of polyreaction, just when producing propylene-ethylene copolymers elastomerics (B) with 20,000molppm supplies with hydrogen.As a result, obtain the 5.8kg polymkeric substance.
(production of PP-4)
First step:
The production of polypropylene component (A)
Under nitrogen atmosphere, solid catalyst, 11.4g triethyl aluminum and 1.88g cyclohexyl methyl dimethoxy silane that 2.0g is prepared in the preliminary production of PP-1 add internal volume 60L, are furnished with in the autoclave of agitator.To wherein adding the 18kg propylene again, and, make every mol propylene charge into 6,500molppm hydrogen to wherein charging into 120L ethene and hydrogen.The temperature of mixture is risen to 70 ℃, carried out polyreaction 1 hour.After polyreaction is carried out 1 hour, remove unreacted propylene and finish polyreaction.
Second step:
The production of propylene-ethylene copolymers elastomerics (B)
The production that is similar to PP-1 of polyreaction, just hydrogen is with 40, and 000molppm supplies with, and polyreaction was carried out 40 minutes.As a result, obtain the 5.7kg polymkeric substance.
(production of PP-5)
The production that is similar to PP-1 of polyreaction, just in the polyreaction of second step, polyreaction carries out making in 45 minutes that the mass ratio (ethylene/propene) of mixed gas becomes 26/74, and hydrogen is with 30, and 000molppm supplies with.As a result, obtain the 6.1kg polymkeric substance.
(production of PP-6)
The production that is similar to PP-1 of polyreaction, just the mass ratio (ethylene/propene) of mixed gas becomes 50/50.
(production of PP-7)
The production that is similar to PP-1 of polyreaction, just the mass ratio (ethylene/propene) of mixed gas becomes 38/62.
(production of PP-8 and PP-9)
Comparative example 3 shown in the table 3 and 4 polypropylene resin composite be with the titanium tetrachloride solid catalyst of magnesium chloride carrying, or by organo-aluminium compound and/or the Preparation of Catalyst formed to electron compound.
(production of PP-10)
TiCl
4[C
6H
4(COOiC
4H
9)
2] production
With 27.8g o-benzene butyl phthalate ester [C
6H
4(COOiC
4H
9)] in about 30 minutes, splash in the 1.0L hexane solution that contains the 19g titanium tetrachloride, simultaneous temperature remains on 0 ℃.Feed intake finish after, temperature is risen to 40 ℃, reacted 30 minutes.After reaction is finished, solid part separated and with 500ml hexane wash 5 times to obtain target material.
The preparation of solid catalyst
The solid catalyst that 20g is obtained in the PP-1 production method is suspended in the 300ml toluene and forms suspension.With the TiCl that obtains as mentioned above
4[C
6H
4(COOiC
4H
9)
2] add suspension, stirred 1 hour down for 25 ℃ in temperature, before temperature descends, solid part is passed through filtering separation subsequently.Then, this reactant with gained washs 3 times down and further at room temperature washs 3 times with the 500ml hexane for 90 ℃ in temperature with 500ml toluene.Titanium content in the gained ingredient of solid catalyst is 1.78% quality.
The preliminary polymerization reaction
The polymerisation catalysts that 500ml normal heptane, 6.0g triethyl aluminum, 3.98g dicyclopentyl dimethoxyl silane and 10g are obtained as mentioned above adds the 3L autoclave under nitrogen atmosphere, and they were stirred 5 minutes down for 0 to 5 ℃ in temperature.Then, propylene is added autoclave make every 1g polymerisation catalysts supply with the 10g propylene to carry out polymerization, preliminary polymerization is reflected under 0 to 5 ℃ of the temperature and carried out 1 hour.The solid catalyst that preliminary polymerization reaction is obtained is with 500ml normal heptane washing 3 times, and the gained catalyzer is used for subsequently polyreaction.
Polyreaction
First step:
The production of homo-polypropylene
Under nitrogen atmosphere, solid catalyst, 11.4g triethyl aluminum and 6.84g dicyclopentyl dimethoxyl silane adding internal volume 60L that 2.0g is made by the preliminary polymerization reaction according to preceding method are furnished with in the autoclave of agitator.In addition, to wherein adding the 18kg propylene, and make every mol propylene charge into 1.4%mol hydrogen to wherein charging into hydrogen.The temperature of mixture is risen to 70 ℃, carried out polyreaction 1 hour.After polyreaction is carried out 1 hour, remove unreacted propylene.
Second step:
The elastomeric production of propylene-ethylene copolymers
After the polyreaction of first step finishes as mentioned above, under 75 ℃,, make mixed gas at speed 2.2Nm to mixed gas and the hydrogen of wherein supplying with ethylene/propene=40/60 (mass ratio)
3/ hour supply down, hydrogen was supplied with down at speed 20NL/ hour, and polyreaction was carried out 40 minutes.After 40 minutes, remove unreacted gas, polyreaction finishes.
The production of polypropylene resin composite and film
In the PP-1 that 100 mass parts obtain as mentioned above, add 0.30 mass parts phenol type antioxidant and 0.1 mass parts calcium stearate, and at room temperature mixed 3 minutes by the Henschel mixing tank.Mixture is mediated down for 210 ℃ by forcing machine (the Nakatani VSK type 40mm forcing machine) temperature in presetting cylinder with 40mm screw rod aperture, obtains the particle of composition.Subsequently, is furnished with the forcing machine of T pattern head (by Toshiba Machine Co. by use, Ltd. the forcing machine of Zhi Zaoing, two-start screw, screw diameter is 65mm, L/D is 26.2, and die head temperature is 260 ℃, and the cylinder temperature is 260 ℃) under the condition of 50 ℃ of 80rpm screw rod speed of rotation, 12m/s pulling speed and chill-roll temperature, this pellet is made the film of the about 70 μ m of thickness.
The manufacturing of resin combination and film is similar to embodiment 1, just with the PP-1 among every kind of material substitution embodiment 1 in the table 2 and 3.
Measure heat seal strength, film impact (low temperature impact strength), modulus in tension (Young's modulus) and the transparency of the every kind of film that obtains among embodiment 1 to 5 and the comparative example 1 to 5.The results are shown in Table 2 and 3.Measuring method is described below.
Heat seal strength:
Prepare two pairs and contain PET film and the aforementioned laminate that thickness is 60 μ m, then their further mutual laminations are formed laminate, make each polypropylene resin composite film be positioned at the inboard by the made film of polypropylene resin composite.Then, with gained laminate Tester SangyoCo., the heat-sealing machine that Ltd. makes seals that (width of heat-sealing bar is 5mm, and seal temperature is 160 ℃ and 170 ℃, secondary pressurization under 0.2MPa, relative resin flows direction (MD) direction that meets at right angles when moulding).
At room temperature carry out after state adjusts 48 hours, with heat-sealing film sampling, sample width 15mm.Then, under the condition apart from 50mm between elastic stress speed 300mm/ minute and the chuck, the heat seal lands opening become 180 the degree angles direction on apply tensile loading, portion breaks until heat-sealing.Average intensity when assessment is broken.The mean value that obtains 7 average intensity points is heat seal strength.
Film impacts the measurement of (low temperature impact strength):
Get the sample of size, and it was placed in-5 ℃ of thermostatic chambers 2 hours for the film of 10cm * 1m.Then, in the chamber, with Toyo Seiki Seisaku-Sho, the film impact test instrument of being furnished with 1/2 inch igniting of radius core that Ltd. makes is assessed the striking energy 10 times of each sample.With these values of striking energy divided by the thickness of film, and with the mean value of 10 numerical points as the film impact value.Weigh shock-resistance with the film impact value.
Modulus in tension (Young's modulus):
According to method JIS K7127, be that distance between 20mm, the chuck is that 250mm, elastic stress speed are under 5mm/ minute the condition at the sample width, measure with regard to the flow direction (MD) of resin when the molding.
Transparency:
Measure overall turbidity based on method JIS K7105.
Table 2
Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 | ||
(A) | The PP-1 first step | The PP-2 first step | The PP-3 first step | The PP-4 first step | The PP-5 first step | |
Ethylene content % quality | 0 | 0 | 0 | 2.3 | 0 | |
Group component % quality | 70 | 70 | 70 | 78 | 75 | |
(B) | PP-1 second step | PP-2 second step | PP-3 second step | PP-4 second step | PP-5 second step | |
Propylene content % quality | 70.0 | 70.0 | 70.0 | 65.0 | 65.0 | |
Group component % quality | 30 | 30 | 30 | 22 | 25 | |
Melt flow g/10 minute | 1.2 | 1.2 | 0.8 | 1.3 | 1.0 | |
Xs content % quality | 29.6 | 27.2 | 26.2 | 24.6 | 23 | |
Xi | [η]Xi | 3.6 | 3.4 | 3.6 | 2.9 | 3.5 |
Index of refraction | 1.503 | 1.503 | 1.503 | 1.500 | 1.503 | |
Xs | [η]Xs dL/g | 3.3 | 2.7 | 4.3 | 3.2 | 3.6 |
P DThe % quality | 81.8 | 82.5 | 82.5 | 81.1 | 80.5 | |
P’ pThe % quality | 36.7 | 38.4 | 37.3 | 42 | 42.4 | |
(P p/P’ p) | 2.23 | 2.15 | 2.21 | 1.92 | 1.90 | |
P f1/(1-P f1) | 4.72 | 3.60 | 3.97 | 3.09 | 3.22 | |
Index of refraction | 1.479 | 1.479 | 1.479 | 1.479 | 1.479 | |
Propylene content % quality | 73.9 | 72.9 | 73.4 | 71.5 | 71.5 | |
[η]Xs/[η]Xi | 0.92 | 0.79 | 1.19 | 1.10 | 1.03 | |
160 ℃ of N/l5mm of heat seal strength | 58.8 | 63.7 | 58.8 | 53.0 | 48.0 | |
170 ℃ of N/l5mm of heat seal strength | 58.8 | 61.8 | 57.9 | 55.9 | 55.0 | |
Low temperature impact strength J/mm | 12.2 | 10.7 | 11.9 | 12.0 | 9.8 | |
Young's modulus MD MPa | 640 | 630 | 750 | 580 | 800 | |
Overall turbidity % | 20 | 31 | 38 | 22 | 32 |
Table 3
The comparative example 1 | The comparative example 2 | The comparative example 3 | The comparative example 4 | The comparative example 5 | ||
(A) | The PP-6 first step | The PP-7 first step | The PP-8 first step | The PP-9 first step | The PP-10 first step | |
Ethylene content % quality | 0 | 0 | 0 | 5.5 | 0 | |
Group component % quality | 80 | 70 | 60 | 80 | 60 | |
(B) | PP-6 second step | PP-7 second step | PP-8 second step | PP-9 second step | PP-10 second step | |
Propylene content % quality | 44.0 | 57.0 | 68.6 | 75 | 62.0 | |
Group component % quality | 20 | 30 | 40 | 20 | 40 | |
Melt flow g/10 minute | 2.5 | 1.1 | 2.5 | 2.7 | 0.5 | |
Xs content % quality | 17.3 | 26.5 | 37.9 | 27.6 | 36.2 | |
Xi | [η]Xi | 2.6 | 3 | 3.2 | 2.9 | 3.0 |
Specific refractory power | 1.503 | 1.503 | 1.502 | 1.498 | 1.502 | |
Xs | [η]Xs dL/g | 4.5 | 3.2 | 2.4 | 2.1 | 3.6 |
P pThe % quality | 67.6 | 74.4 | 80.5 | 89 | 69.6 | |
P’ pThe % quality | 37.6 | 38.1 | 44.8 | 44.5 | 34.8 | |
(P p/P’ p) | 1.80 | 1.95 | 1.80 | 2.00 | 2.00 | |
P f1/(1-P f1) | 1.80 | 1.75 | 3.19 | 6.45 | 1.40 | |
Specific refractory power | 1.469 | 1.473 | 1.480 | 1.488 | 1.470 | |
Propylene content % quality | 57.0 | 61.2 | 72 | 83 | 55.1 | |
[η]Xs/[η]Xi | 1.73 | 1.07 | 0.75 | 0.72 | 1.20 | |
160 ℃ of N/15mm of heat seal strength | 53.9 | 33.0 | 37.3 | 6.3 | 35.3 | |
170 ℃ of N/15mm of heat seal strength | 54.9 | 37.0 | 40.2 | 7.2 | 39.1 | |
Low temperature impact strength J/mm | 10.4 | 18.9 | 13.9 | 3 | 13.9 | |
Young's modulus MD MPa | 790 | 540 | 340 | 480 | 340 | |
Overall turbidity % | 70 | 33 | 20 | 10 | 43 |
Obviously find out that from table 2 and 3 the made film of the polypropylene resin composite of embodiment has excellent enhanced heat seal strength, film impact (low temperature impact strength), modulus in tension (Young's modulus), transparency, and good balance between them.
On the other hand, it is low to be derived from the less comparative example's 1 of the number of unit of propylene transparency in the copolymer elastomer component (B).In addition, do not satisfy the comparative example 2 of equation (2) lower limit and not satisfy comparative example 3 the heat seal strength of equation (1) low.In addition, it is low not satisfy the big comparative example's 4 of the propylene content Fp of equation (2) upper limit and Xs heat seal strength and shock-resistance.Comparative example 5 the heat seal strength that does not satisfy equation (2) lower limit is low.
Commercial Application
As mentioned above, according to polypropylene resin composite of the present invention, use the layered product of said composition especially to have excellent resistance to impact and the balance between the rigidity, and have excellent transparency, when making film, further have excellent heat seal strength. Therefore, it can be used for many fields, comprises automobile and home appliances field.
In addition, if the propylene content Fp of xylene soluble component Xs surpasses 60% quality, transparency and heat seal strength can further increase. In addition, refractive index that can be by making the soluble component Xi of dimethylbenzene and xylene soluble component Xs and keeps transparency, resistance to impact, rigidity and stable on heating well balanced under high level in particular range.
Claims (4)
1. polypropylene resin composite, its comprise the polypropylene component (A) of 50-80% quality and 50-20% quality by propylene, ethene and/or have the copolymer elastomer component (B) of the alpha-olefine polymerizing of 4 to 12 carbon, the melt flow of said composition is in 0.1-15.0g/10 minute scope, the unit that is derived from propylene of copolymer elastomer component (B) is the 50-85% quality, xylene soluble component Xs satisfy following require (i) to (v):
(i) propylene content Fp is the 50-80% quality;
(ii) the limiting viscosity of xylene soluble component Xs [η] Xs is 1.4-5dL/g;
(iii) the ratio of limiting viscosity [η] Xi of limiting viscosity [η] Xs and the soluble component of dimethylbenzene is 0.7-1.5;
Propylene content (the P of (iv) high propylene content component
P) be 60% quality or more but be lower than 95% quality, the propylene content of low propylene content component (P '
P) be 20% quality or more but be lower than 60% quality, these propylene contents are by the true justice of 2-site model; With
(the v) propylene content P of the high propylene content component of determining by 2-site model
PPropylene content P ' with low propylene content component
P, and the ratio P of high propylene content component in above-mentioned Fp
F1With the ratio (1-P of low propylene content component in above-mentioned Fp
F1) satisfied following equation (1) and (2)
P
P/P’
P≥1.90 (1)
2.00<P
f1/(1-P
f1)<6.00 (2)。
2. according to the polypropylene resin composite of claim 1, wherein the propylene content Fp of xylene soluble component Xs surpasses 60% quality.
3. according to the polypropylene resin composite of claim 1 or 2, wherein the specific refractory power of the soluble component Xi of dimethylbenzene is 1.490-1.510, and the specific refractory power of xylene soluble component Xs is 1.470-1.490.
4. according to the polypropylene resin composite of claim 1, wherein polypropylene resin composite is not to comprise that by seeing through the strainer of 80 screen clothes prepares.
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CN101765623B (en) * | 2007-07-26 | 2012-07-04 | 住友化学株式会社 | Process for producing polyolefin resin composition |
EP2593304A1 (en) * | 2010-07-12 | 2013-05-22 | ExxonMobil Oil Corporation | Laminate film and method of making the same |
JP6146953B2 (en) * | 2012-01-31 | 2017-06-14 | 昭和電工パッケージング株式会社 | Battery exterior material and lithium secondary battery |
EP2905309B1 (en) * | 2012-10-03 | 2018-11-14 | Basell Poliolefine Italia S.r.l. | Propylene resin composition for retort pouch-packaging film |
CN107848680B (en) * | 2015-08-31 | 2019-07-19 | 东丽薄膜先端加工股份有限公司 | Boiling is packed for polypropylene-based sealing film and the laminated body using it |
JP6845001B2 (en) * | 2016-12-09 | 2021-03-17 | 株式会社エフピコ | Polypropylene sheet, polypropylene sheet manufacturing method, and secondary molded product |
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US5360868A (en) * | 1993-08-30 | 1994-11-01 | Himont Incorporated | Polyolefin compositions having a high balance of stiffness and impact strength |
CN1119657A (en) * | 1994-07-29 | 1996-04-03 | 黑蒙特股份有限公司 | Graft copolymers of propylene polymer material impact modified with a heterophasic olefin polymer material |
WO2000077089A1 (en) * | 1999-06-16 | 2000-12-21 | Showa Denko Plastic Products Co., Ltd. | Propylene resin film and process for producing the same |
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JP3703565B2 (en) * | 1996-05-30 | 2005-10-05 | 昭和電工株式会社 | Polypropylene resin composition and foamed molded body thereof |
JP2000297197A (en) * | 1999-02-08 | 2000-10-24 | Showa Denko Plastic Products Kk | Propylene based polymer composition and its film |
-
2003
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US5360868A (en) * | 1993-08-30 | 1994-11-01 | Himont Incorporated | Polyolefin compositions having a high balance of stiffness and impact strength |
CN1119657A (en) * | 1994-07-29 | 1996-04-03 | 黑蒙特股份有限公司 | Graft copolymers of propylene polymer material impact modified with a heterophasic olefin polymer material |
WO2000077089A1 (en) * | 1999-06-16 | 2000-12-21 | Showa Denko Plastic Products Co., Ltd. | Propylene resin film and process for producing the same |
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