CN1314204A - Active carbon stick as composite material carrier and its preparing method - Google Patents

Active carbon stick as composite material carrier and its preparing method Download PDF

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Publication number
CN1314204A
CN1314204A CN 01104366 CN01104366A CN1314204A CN 1314204 A CN1314204 A CN 1314204A CN 01104366 CN01104366 CN 01104366 CN 01104366 A CN01104366 A CN 01104366A CN 1314204 A CN1314204 A CN 1314204A
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China
Prior art keywords
active carbon
powder
carrier
composite material
hdpe
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CN 01104366
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Chinese (zh)
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CN1109575C (en
Inventor
孟起
王聚才
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FENGHUA TIEXUN Co Ltd BEIJING
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FENGHUA TIEXUN Co Ltd BEIJING
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Priority to CN 01104366 priority Critical patent/CN1109575C/en
Publication of CN1314204A publication Critical patent/CN1314204A/en
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Publication of CN1109575C publication Critical patent/CN1109575C/en
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Abstract

Superhigh molecular filtering material without toxicity and smell and active carbon powder are mixed fully and the mixture is molded, sintered through a special process and cooled into the new type composite material carrier active carbon stick. The product has high absorption performance and excellent purification effect, so that it may be used for air purification, water purification, adsorption of organic matter and other field needing absorption purification.

Description

Active carbon stick as composite material carrier and preparation method thereof
The invention belongs to active carbon stick and preparation method thereof, particularly relate to a kind of carrier material and itself have active carbon stick of microcellular structure and preparation method thereof.Be applicable to that air cleaning, water purification, organic matter adsorption cleaning etc. need the occasion of adsorption cleaning.
Prior art is used for the active carbon stick that air cleaning, water purify, the method for organic matter adsorption cleaning all adopts charcoal canister basically or becomes with adhesives.Conventional method has following drawback:
1, charcoal canister: what loaded its inside is the shape granular activated carbon that looses, and the medium that needs to filter sees through these activated carbon granules, and bacterium and stink in the medium are just absorbed by active carbon.But these activated carbon granules are the loose sand shape, and the medium that need to filter can not fully flow through it, so be easy to cause harmful substance in the medium fully not absorbed by active carbon and cause the filter effect reduction.Or need to filter repeatedly repeatedly just can reach standard.
2, the greatest problem of adhesives active carbon stick existence:
(1) the domestic adhesive overwhelming majority of producing of China all has toxicity at present.If the active carbon stick that is made into these adhesives is used for civilian air cleaning or water purification, can cause great injury to human body undoubtedly.
(2) adhesive itself is airtight.Make the gas permeability that the active carbon stick carrier not only can not increase carbon rod with it, but also the ventilative micropore of active carbon will be clung obstruction.So not only increase the resistance of carbon rod greatly, filter efficiency is reduced, and also cause the adsorption effect of active carbon to reduce because the micropore of active carbon is stuck.
Task of the present invention is the shortcoming that overcomes prior art, purpose provides simple, the small investment of a kind of technology, and that product has is nonpoisonous and tasteless, fluid resistance is little, absorption property is high, adsorption rate is fast, the scope of application is wide, the advanced composite material (ACM) carrier active carbon rod of good moldability, easy to use, good purification and preparation method thereof.
Purpose of the present invention can realize like this, active carbon stick as composite material carrier of the present invention is to be blended in the sintering of heating in the mould by 25-50% ultra high molecular weight polyethylene (UHMWPE) powder and high density polyethylene (HDPE) (HDPE) powder as carrier and 50%-75% active carbon powder to constitute by weight, and the part by weight of (UHMWPE) powder of ultra high molecular weight polyethylene in the carrier and high density polyethylene (HDPE) (HDPE) powder is 1 to compare 0.1-0.3.
Above-mentioned ultra high molecular weight polyethylene (UHMWPE) and high density polyethylene (HDPE) (HDPE) powder granularity magnitude range are respectively between 40 orders-150 order; Above-mentioned active carbon powder granularity magnitude range is respectively between 16 orders-120 order.
By the preparation method of above-mentioned active carbon stick as composite material carrier, be to be carrier with nonpoisonous and tasteless supra polymer composite filter material; Earlier will be as the ultra high molecular weight polyethylene (UHMWPE) and the sampling of high density polyethylene (HDPE) (HDPE) powder of carrier material, the granularity magnitude range is between 40 orders-150 order; Use 1 part of ultra high molecular weight polyethylene (UHMWPE) powder to add 10-30% (weight %) high density polyethylene (HDPE) (HDPE) powder then, mix and make the carrier material that accounts for gross weight 25%-50%; The ratio that then 16 orders-120 order active carbon powder is accounted for by weight the 50%-75% of gross weight adds in the carrier material and mixes, be filled in the specific mould, both mold ends adds end cap, with press with the composite material compacting, put into drying box again with 200 ℃ of-300 ℃ of sintering, the time is 30 minutes to 60 minutes, and sintering finishes, mould is taken out cooling, promptly make the active carbon stick as composite material carrier finished product after the demoulding.
Carrier material can bonding strand links up in the sintering process of the present invention, is made into the spatial network that a 3 D stereo intersects, and the activated carbon granule of loose sand shape is fixed in the cyberspace, forms an integral body behind the cooling forming; The characteristics and the requirement of the material that various types of active carbons selections can be filtered are as required determined.
Advantage of the present invention and principle are:
1, the characteristic of supra polymer composite filter material itself is exactly nonpoisonous and tasteless open type micropore filter material, it is to be connected together rather than clung the micropore of active carbon by its particle and activated carbon granule strand as carrier, so having increased gas permeability greatly, that fluid resistance is reduced to is minimum, makes active carbon can fully absorb bacterium and stink in the water; It is little more than one times that test shows that the flow resistance of making the active carbon stick of carrier with the supra polymer composite filter material wants the specific viscosity mixture to make the active carbon stick flow resistance of carrier, this carbon rod not only to the bacterium in the water and stink eliminate totally and also the water yield large user of purification very satisfied.
2, the supra polymer composite filter material is a kind of super inert material, any chemical change and physical change can not take place in it in the temperature range that water adapts to, and can not produce any peculiar smell, so but make the active carbon stick long-term storage of carrier and can not go mouldy with it; Efficient sterilizing deodorant activities carbon rod is cheap, and is easy to use, and through use detecting, active carbon up to more than 98%, is that household drinking water purifies and factory's one of optimal instrument of purifying waste water to the absorptivity of water.
Further specify the present invention below in conjunction with embodiment.
Embodiment 1:
Get 1 part of the ultra high molecular weight polyethylene (UHMWPE) of 60 orders-80 order granularity, 0.3 part of the high density polyethylene (HDPE) (HDPE) of 60 orders-80 order granularity, even in stirrer for mixing, make totally 1.3 parts of carrier materials.It is even in stirrer for mixing that 2.4 parts of excellent water purification active carbons getting 80 order left and right sides granularities are put into carrier material, makes the active carbon composite material.The active carbon composite material is filled in the active carbon stick mould, fill up the back both mold ends and add end cap, with the press of special use with the composite material compacting, put into drying box again with 240 ℃ of sintering, time is 40 minutes, sintering finishes, and mould is taken out speed put into cold water and cool off, remove end cap after the demoulding promptly make the active carbon stick as composite material carrier finished product.
Based on the above-mentioned active carbon stick as composite material carrier finished product of manufacturing, the water purification active carbon technical indicator of selecting for use is as follows:
Project Iodine sorption value mg/g Decolorizing ability mf Scuff resistance % Loss on drying % Residue % Packing density μ/ml PH value
Index ??≥1000 ??≥12 ??≥90 ??≤10 ??≤3 ???0.35-0.45 ????6-9
Get 1 of the active carbon stick as composite material carrier finished product made among the embodiment 1, in the water purifier testing stand of packing into, in testing stand, inject Coca-Cola beverage, after active carbon stick as composite material carrier filters, filtered liquid range estimation is colourless shape, drinks tastelessly, does not have the taste of former Coca-Cola beverage.
Embodiment 2:
Get 1 part of the ultra high molecular weight polyethylene (UHMWPE) of 80 orders-100 order granularity, 0.3 part of the high density polyethylene (HDPE) (HDPE) of 80 orders-100 order granularity, even in stirrer for mixing, make totally 1.3 parts of carrier materials; It is even in stirrer for mixing that 2.4 parts of air cleaning active carbons getting 80 orders-100 order left and right sides granularity are put into carrier material, makes the active carbon composite material.The active carbon composite material is filled in the active carbon stick mould, fill up the back both mold ends and add end cap, with the press of special use with the composite material compacting, put into drying box again with 240 ℃ of sintering, time is 40 minutes, sintering finishes, and mould is taken out speed put into cold water and cool off, remove end cap after the demoulding promptly make the active carbon stick as composite material carrier finished product.
Based on the active carbon stick as composite material carrier finished product that embodiment 2 manufactures, the water purification active carbon technical indicator of selecting for use is as follows:
Project Iodine sorption value mg/g Intensity % Benzene adsorptive value mg/g Loss on drying % PH value Packing density μ/ml
Index ??≥1000 ??≥85 ??≥450 ???≤10 ????7-9 ????0.3-0.4
Get 1 of the active carbon stick as composite material carrier finished product made among the embodiment 2, in the water purifier testing stand of packing into, be blown into cigarette toward the testing stand inlet, after active carbon stick as composite material carrier filtered, the flue dust of cigarette was can't see in range estimation.
In sum, the present invention compared with prior art, simple, the small investment of technique, product has absorption property height, characteristics that fluid resistance is little. Obviously the present invention is the new design of a kind of novelty, progress and dark tool practicality. The above is specific embodiments of the invention and the know-why used, if the equivalence of doing according to conception of the present invention changes, when its function that produces does not exceed spiritual that specification and accompanying drawing contain yet, all should be within the scope of the invention, hereby explanation.

Claims (4)

1, a kind of active carbon stick as composite material carrier, it is characterized in that it being to be blended in the sintering of heating in the mould by 25-50% ultra high molecular weight polyethylene powder and high density polyethylene (HDPE) powder as carrier and 50%-75% active carbon powder to constitute by weight, the part by weight of ultra high molecular weight polyethylene powder and high density polyethylene (HDPE) powder is 1 to compare 0.1-0.3 in the carrier.
2, active carbon stick as composite material carrier as claimed in claim 1 is characterized in that ultra high molecular weight polyethylene and high density polyethylene (HDPE) powder granularity magnitude range are respectively between 40 orders-150 order.
3, active carbon stick as composite material carrier as claimed in claim 1 is characterized in that active carbon powder granularity magnitude range is respectively between 16 orders-120 order.
4, active carbon stick as composite material carrier preparation method as claimed in claim 1, it is characterized in that earlier will be as the ultra high molecular weight polyethylene and the sampling of high density polyethylene (HDPE) powder of carrier material, and the granularity magnitude range is between 40 orders-150 order; Add 10-30% (weight %) high density polyethylene (HDPE) powder with 1 part of ultra high molecular weight polyethylene powder then, mix and make the carrier material that accounts for gross weight 25%-50%; The ratio that then 16 orders-120 order active carbon powder is accounted for by weight the 50%-75% of gross weight adds in the carrier material and mixes, be filled in the specific mould, both mold ends adds end cap, with press with the composite material compacting, put into drying box again with 200 ℃ of-300 ℃ of sintering, the time is 30 minutes to 60 minutes, and sintering finishes, mould is taken out cooling, promptly make the active carbon stick as composite material carrier finished product after the demoulding.
CN 01104366 2001-02-28 2001-02-28 Active carbon stick as composite material carrier and its preparing method Expired - Fee Related CN1109575C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 01104366 CN1109575C (en) 2001-02-28 2001-02-28 Active carbon stick as composite material carrier and its preparing method

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Application Number Priority Date Filing Date Title
CN 01104366 CN1109575C (en) 2001-02-28 2001-02-28 Active carbon stick as composite material carrier and its preparing method

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CN1109575C CN1109575C (en) 2003-05-28

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1315568C (en) * 2002-03-23 2007-05-16 奥美尼纯化过滤公司 Filtration media comprising granules of binder-agglomerated active component
CN107261645A (en) * 2017-07-03 2017-10-20 中国地质大学(武汉) A kind of method for cooking of the complex sintered active carbon filter core of antibacterial zeolite particles
CN107344038A (en) * 2017-07-03 2017-11-14 中国地质大学(武汉) A kind of method for cooking of the complex sintered active carbon filter core of antibacterial zeolite particles
CN109261122A (en) * 2018-10-18 2019-01-25 广东韩研活性炭科技股份有限公司 A kind of sintering carbon rod and its preparation method and application
CN116688970A (en) * 2023-08-08 2023-09-05 山东锐海环境科技有限公司 High-strength catalyst composite carrier and preparation method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1315568C (en) * 2002-03-23 2007-05-16 奥美尼纯化过滤公司 Filtration media comprising granules of binder-agglomerated active component
CN107261645A (en) * 2017-07-03 2017-10-20 中国地质大学(武汉) A kind of method for cooking of the complex sintered active carbon filter core of antibacterial zeolite particles
CN107344038A (en) * 2017-07-03 2017-11-14 中国地质大学(武汉) A kind of method for cooking of the complex sintered active carbon filter core of antibacterial zeolite particles
CN109261122A (en) * 2018-10-18 2019-01-25 广东韩研活性炭科技股份有限公司 A kind of sintering carbon rod and its preparation method and application
CN116688970A (en) * 2023-08-08 2023-09-05 山东锐海环境科技有限公司 High-strength catalyst composite carrier and preparation method thereof
CN116688970B (en) * 2023-08-08 2023-10-27 山东锐海环境科技有限公司 High-strength catalyst composite carrier and preparation method thereof

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