CN1311134C - Down beam type bridge-erecting machine and bridge erecting method thereof - Google Patents

Down beam type bridge-erecting machine and bridge erecting method thereof Download PDF

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CN1311134C
CN1311134C CNB2004100611798A CN200410061179A CN1311134C CN 1311134 C CN1311134 C CN 1311134C CN B2004100611798 A CNB2004100611798 A CN B2004100611798A CN 200410061179 A CN200410061179 A CN 200410061179A CN 1311134 C CN1311134 C CN 1311134C
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outrigger
lower guide
trolley
lifting
bridge
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CN1609342A (en
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秦顺全
鄢怀斌
王员根
张西林
江爱国
李书学
郑自元
周学文
朱东明
汪西昌
林荫岳
周璞
高培成
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China Railway Major Bridge Engineering Group Co Ltd MBEC
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China Railway Major Bridge Engineering Co Ltd
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Abstract

The present invention relates to a lower guide beam type bridge-erecting machine and a bridge-erecting method thereof, particularly to a frame transporting device adopted by railways, highways and urban bridges and a bridge-erecting method. The bridge-erecting machine is composed of a beam raising machine, a lower guide beam and a tire type beam transporting trolley, wherein the beam raising machine comprises a body structure and a hoisting mechanism; a longitudinally moving overhead crane comprises a traveling wheel box and an oil cylinder, and the trolley of a frame transporting beam machine comprises a wheel box assembly. The bridge-erecting machine is used for erecting the bridge; when the bridge is erected, extending wings of supporting legs in the bridge-erecting machine interact with rear supporting legs, and a hoisting type of fixed points is adopted. The present invention utilizes the lower guide beam as a beam transporting passage; middle supporting legs of the bridge-erecting machine extend wings; the rear supporting legs and the front supporting legs bear loads; the tire type beam transporting trolley makes a concrete box beam transferred into the abdominal cavity of the bridge-erecting machine; the middle supporting legs lie in the wing collecting state; after the front supporting legs and the middle supporting legs bear the loads, the rear supporting legs discharge the loads, and then, the concrete box beam is lifted, and the concrete box beam is directly placed on the pier top for installation. The present invention can safely and quickly complete the beam erection of the bridge head and the bridge tail, and the present invention is also suitable for being used on highways and the urban bridges.

Description

下导梁式架桥机及其架梁方法Down-guiding girder type bridge erecting machine and its beam erecting method

技术领域  本发明涉及在铁路、公路及城市桥梁采用的运架设备及架桥方法。Technical field The present invention relates to transporting equipment and bridging methods used in railways, highways and urban bridges.

背景技术  随着我国经济的迅速发展,需要建设的高速铁路日益增多,目前高速铁路箱梁运架设备采用的运架设备机型有运架一体式架桥机、简支桁式架桥机、下导梁式架桥机。其中下导梁式架桥机具有运架分离、定点起吊、结构轻巧、安全可靠的特点,但无法满足首末孔梁及调头的架设,本发明在公路及城市桥梁上亦适用。Background technology With the rapid development of my country's economy, more and more high-speed railways need to be built. At present, the types of transport equipment used in high-speed railway box girder transport equipment include integrated bridge erecting machine, simply supported truss bridge erecting machine, Down guide girder bridge erecting machine. Among them, the lower guide beam type bridge erecting machine has the characteristics of separated transport frame, fixed-point lifting, light structure, safety and reliability, but it cannot meet the erection of the first and last hole beams and U-turn. The invention is also applicable to highways and urban bridges.

发明内容  本发明的目的是针对上述现状,旨在提供一种结构简单合理、受力状态好,控制先进,操作简单易行,功能齐全、安全可靠的的下导梁式架桥机及其架梁方法。SUMMARY OF THE INVENTION The purpose of the present invention is to address the above-mentioned status quo, aiming to provide a lower guide beam type bridge erecting machine and its erection machine with simple and reasonable structure, good stress state, advanced control, simple and easy operation, complete functions, safety and reliability. beam method.

本发明目的的实现方式为,下导梁式架桥机由提梁机、下导梁、轮胎式运梁台车组成,提梁机由主梁2、后支腿1、中支腿3、前支腿9、前起重小车8、后起重小车7、下导梁纵移天车6、运提梁机台车10、活动油缸吊点14、电气系统、液压系统、安全装置组成,主梁与前支腿9、中支腿3、后支腿1用螺栓连接,前起重小车8、后起重小车7、活动油缸吊点14组成起升系统,安装在主梁轨道上,运提梁机台车10由独立的前、后两组单线双轨台车组成,The way to realize the purpose of the present invention is that the lower guide beam type bridge erecting machine is composed of a beam lifting machine, a lower guide beam, and a tire-type beam transporting trolley, and the beam lifting machine is composed of a main beam 2, a rear support leg 1, a middle support leg 3, a front support Leg 9, front hoisting trolley 8, rear hoisting trolley 7, lower guide beam vertically moving crane 6, beam transporting and lifting machine trolley 10, movable oil cylinder lifting point 14, electrical system, hydraulic system, safety device, main beam and The front outrigger 9, the middle outrigger 3, and the rear outrigger 1 are connected by bolts. The front lifting trolley 8, the rear lifting trolley 7, and the lifting point 14 of the movable oil cylinder form a lifting system, which is installed on the main beam track. The trolley 10 is composed of independent front and rear groups of single-track double-track trolleys,

可沿主梁2运行的纵移天车由走行轮箱21、分配梁22、纵移天车横梁23、滑移座24、横移油缸27、主吊点油缸25、辅助吊点油缸26等组成。走行轮箱21与分配梁22用销轴连接,纵移天车横梁23与分配梁22用螺栓连接,主吊点油缸25、辅助吊点油缸26用销轴固定在主梁上,The vertical traveling crane that can run along the main beam 2 is composed of traveling wheel box 21, distribution beam 22, longitudinal traveling crane beam 23, sliding seat 24, lateral moving cylinder 27, main lifting point cylinder 25, auxiliary lifting point cylinder 26, etc. composition. The traveling wheel box 21 is connected with the distribution beam 22 with a pin shaft, the longitudinal traveling crane beam 23 is connected with the distribution beam 22 with bolts, and the oil cylinder 25 of the main lifting point and the oil cylinder 26 of the auxiliary lifting point are fixed on the main beam with a pin shaft.

下导梁由下导梁结构4、纵移托辊11组成,The lower guide beam is composed of the lower guide beam structure 4 and the longitudinal moving roller 11,

下导梁4结构分为16、17、18、19、20五个节段,节段间均用螺栓联结,下导梁共设置两个纵移托辊11,纵移托辊11悬挂在下导梁下部。The structure of the lower guide beam 4 is divided into five sections 16, 17, 18, 19, and 20, and the sections are all connected by bolts. The lower guide beam is provided with two longitudinal idlers 11, and the longitudinal idlers 11 are suspended on the lower guide beam. The lower part of the beam.

下导梁式架桥机架梁方法,按以下步骤进行:The lower guide beam type bridging rack girder method is carried out according to the following steps:

1)在桥头处用架桥机自行安装下导梁,步骤如下:1) Use the bridge erecting machine to install the lower guide beam at the bridge head, the steps are as follows:

①运梁台车5运输提梁机和下导梁4至桥头,① The beam transport trolley 5 transports the beam lifting machine and the lower guide beam 4 to the bridge head,

②纵移天车6安装前支腿9下节段,运梁台车5将提梁机定位搁置在桥台,②The vertical crane 6 installs the lower section of the front outrigger 9, and the beam transport trolley 5 positions the beam lifting machine on the bridge abutment,

③纵移天车拆除三角支架,运梁台车和提梁机起升机构配合将下导梁4搁置在桥头,③ Remove the triangular bracket by moving the crane vertically, and the beam transporting trolley and the lifting mechanism of the beam lifting machine cooperate to place the lower guide beam 4 on the bridge head,

④天车提升下导梁后端,与纵移托辊11同步顶推下导梁到达前墩,④The crown block lifts the rear end of the lower guide beam, and pushes the lower guide beam to the front pier synchronously with the longitudinal idler roller 11,

⑤运梁台车上安装导向滑车.穿绕千斤绳,托辊与下导梁固结,松开运梁台车与下导梁联结,利用运梁台车侧向定位板导向,纵移天车缓慢降落下导梁搁置前墩,⑤Install the guiding tackle on the beam transport trolley. Thread around the jack rope, the idler and the lower guide beam are fixed, loosen the connection between the beam transport trolley and the lower guide beam, use the beam transport trolley to guide the lateral positioning plate, and move the crane longitudinally to slowly lower the lower guide beam to rest on the front pier.

⑥松开托辊与下导梁联结,托辊驱动下导梁缓慢溜放,⑥ Loosen the connection between the idler and the lower guide beam, and the idler drives the lower guide beam to slide slowly,

⑦提梁机前吊点吊下导梁,纵移天车与前吊点配合落放下导梁就位,⑦ Lift the guide beam at the front lifting point of the beam lifting machine, and lower the guide beam in place by vertically moving the crane and the front lifting point.

⑧安装运提梁机台车,铺设运提梁机后一台车的轨道,⑧Install the trolley of the beam transporting and lifting machine, and lay the track of the trolley behind the beam transporting and lifting machine,

⑨运提梁机台车分别支承前、中支腿托运提梁机至架梁位置,⑨ The trolley for transporting the beam lifter supports the front and middle legs respectively to transport the beam lifter to the position of the beam erection,

⑩后支腿1支承、中支腿3展开成翼型,运梁台车将梁运到提梁机前方,⑩The rear outrigger 1 is supported, and the middle outrigger 3 is unfolded into an airfoil, and the beam transporting trolley transports the beam to the front of the beam lifting machine,

操作液压系统使中支腿承载,后支腿卸载,提梁机将梁提起,运梁台车退出,纵移天车稍微提升下导梁,与托辊同步驱动下导梁前移一跨,Operate the hydraulic system to load the middle outrigger and unload the rear outrigger. The beam lifting machine lifts the beam, the beam transporting trolley exits, the vertical crane slightly lifts the lower guide beam, and synchronously drives the lower guide beam forward with the idler.

下导梁纵移到位,提梁机落梁安装第一孔梁,The lower guide beam is vertically moved in place, the beam lifting machine drops the beam and the first hole beam is installed,

2)进行正常孔位的施工,其步骤如下:运提梁机台车分别支承前、中支腿,驮运提梁机前移进入下一个架梁工位,重复前述10、11、12步骤直到运架最后两孔梁。2) Carry out the construction of the normal hole position, the steps are as follows: the trolley of the beam lifting machine supports the front and middle outriggers respectively, the beam lifting machine is moved forward to enter the next beam erecting station, and the steps 10, 11, and 12 above are repeated until the beam lifting machine is transported. Set up the last two hole beams.

3)在桥尾处吊起下导梁,其步骤如下:3) Lift the lower guide beam at the end of the bridge, the steps are as follows:

①后支腿支承、中支腿利用液压油缸15展开成翼状,运梁台车运梁至提梁机下方,①The rear outriggers are supported and the middle outriggers are deployed into a wing shape by using the hydraulic cylinder 15, and the beam transporting trolley transports the beams to the bottom of the beam lifting machine,

②操作液压系统使中支腿承载、后支腿卸载,提梁机将梁提起,运梁台车退出,纵移天车稍微提升下导梁与纵移托辊同步驱动下导梁到达桥台,② Operate the hydraulic system to load the middle outrigger and unload the rear outrigger. The beam lifting machine lifts the beam, the beam transporting trolley exits, and the longitudinal traveling crane slightly lifts the lower guiding beam and the longitudinal moving roller synchronously drives the lower guiding beam to reach the abutment.

③利用纵移天车和活动油缸吊点14同步提升下导梁至桥面,纵移下导梁使下导梁搁置桥台,③ Utilize the vertical moving crown block and the lifting point 14 of the movable oil cylinder to simultaneously lift the lower guide beam to the bridge deck, move the lower guide beam longitudinally so that the lower guide beam rests on the abutment,

④松开活动油缸吊点,下导梁纵移到位,最后倒数第二孔箱梁落位安装,纵移天车稍向后纵移下导梁,下导梁尾端搁置在已架梁端,④ Loosen the lifting point of the movable oil cylinder, move the lower guide beam vertically, and finally install the box girder in the penultimate hole, move the vertical crane slightly backward and longitudinally move the lower guide beam, and place the end of the lower guide beam on the end of the erected beam ,

⑤运梁台车支承提梁机后支腿,运提梁机台车支承提梁机前支腿驮运提梁机过孔,⑤ The beam transport trolley supports the rear outrigger of the beam lifting machine, and the beam transporting trolley supports the front outrigger of the beam lifting machine to pass through the hole of the beam lifting machine.

⑥提梁机纵移就位,利用纵移天车拆除一节支腿,前支腿支承在桥台上,解开下导梁前端联结,利用起重天车降落下导梁至墩顶,⑥ The beam lifting machine is moved longitudinally into place, and a section of outrigger is removed by using the vertical crane.

⑦后支腿支承、中支腿展开成翼状,运梁台车运梁至提梁机下方,⑦The rear outrigger is supported and the middle outrigger is unfolded into a wing shape, and the beam transporting trolley transports the beam to the bottom of the beam lifting machine,

⑧操作液压系统使中支腿承载,后支腿卸载,提梁机将梁提起,运梁台车退出,纵移天车和前吊点将下导梁同步提升至桥面与前端联结,⑧Operate the hydraulic system to load the middle outrigger, unload the rear outrigger, lift the beam by the beam lifting machine, withdraw the beam transport trolley, and lift the lower guide beam synchronously to the bridge deck and the front end by moving the crown crane and the front lifting point synchronously.

⑨纵移天车与托辊同步驱动下导梁纵移一跨,最后一孔砼箱梁落位安装,⑨ The vertically moving crown block and the supporting roller are synchronously driven to move the lower guide beam vertically by one span, and the concrete box girder in the last hole is installed in place.

4)架桥机沿线路转移,其步骤如下:4) The bridge erecting machine is transferred along the line, the steps are as follows:

①运梁台车支承提梁机后支腿、运提梁机台车支承提梁机前支腿驮运提梁机纵移至导梁上方,①The beam transporting trolley supports the rear outrigger of the beam lifting machine, and the beam transporting trolley supports the front outrigger of the beam lifting machine, and the beam lifting machine moves longitudinally to the top of the guide beam,

②提梁机起重天车提升下导梁,运梁台车运行至下导梁下方,②The hoisting crane of the beam lifting machine lifts the lower guide beam, and the beam transport trolley runs to the lower guide beam,

③运梁台车和提梁机配合调整下导梁位置,③ The beam transport trolley and the beam lifting machine cooperate to adjust the position of the lower guide beam,

④纵移天车安装三角支架,吊装前支腿下节段至下导梁上,运梁台车升高驮运提梁机和下导梁至下一工地架梁,④ Install the triangular support on the vertical crane, hoist the lower section of the front outrigger to the lower guide beam, and lift the beam transporting trolley to carry the beam lifting machine and the lower guide beam to the next construction site for beam erection.

5)架桥机掉头作业程序,其步骤如下:5) The U-turn operation procedure of the bridge erecting machine, the steps are as follows:

①将架桥机处于待掉头状态,① Put the bridge erecting machine in the state of waiting for U-turn,

②后支腿支承和前支腿支承,中支腿脱空,纵移天车将中支腿提升掉头安装,②The rear outrigger is supported and the front outrigger is supported, the middle outrigger is empty, and the crown is moved longitudinally to lift the middle outrigger and install it in a U-turn.

③后支腿支承和原中支腿支承,前支腿脱空,解开前支腿与主梁的连接,利用纵移天车将前支腿从原中支腿的外侧吊至原中支腿处将前支腿调头安装,③The rear outrigger is supported by the original middle outrigger, the front outrigger is empty, the connection between the front outrigger and the main beam is released, and the front outrigger is hoisted from the outer side of the original middle outrigger to the original middle outrigger by using the longitudinal moving crane. Install the front outrigger at the leg,

④原前支腿和原中支腿支承,后支腿脱空,并解开后支腿中间联结系,利用纵移天车将后支腿调头安装到原前支腿斜撑位置,④ The original front outrigger and the original middle outrigger are supported, the rear outrigger is empty, and the middle connection system of the rear outrigger is untied, and the rear outrigger is turned around and installed to the original front outrigger position by using the vertical crane.

⑤原前支腿和后支腿支承,原中支腿脱空,利用纵移天车将原中支腿往前安装到原前支腿安装位置,⑤ The original front outrigger and rear outrigger are supported, the original middle outrigger is empty, and the original middle outrigger is installed forward to the original front outrigger installation position by using the longitudinal moving crane.

⑥利用纵移天车将原前支腿斜撑安装在原后支腿处,利用纵移天车将起重天车移位安装,⑥Install the oblique bracing of the original front outrigger on the original rear outrigger by using the vertical crane, and shift and install the lifting crane by using the vertical crane.

⑦下导梁结构向后纵移至架梁机腹腔内,利用纵移天车将下导梁结构调头安装,⑦ The lower guide beam structure is moved longitudinally backward to the abdominal cavity of the beam erecting machine, and the lower guide beam structure is turned around and installed by using the longitudinal moving crane.

6)进行架桥机变跨作业,程序如下:6) Carry out spanning operation of the bridge erecting machine, the procedure is as follows:

①架梁机位于待变跨的前一跨,①The beam erecting machine is located at the previous span to be changed,

②后支腿顶升,中支腿脱空,纵移天车将中支腿提升纵移变跨安装,②The rear outriggers are jacked up, the middle outriggers are out of the air, the crane is moved longitudinally to lift the middle outriggers,

③纵移天车将起重小车提升纵移就位安装,③ Vertically move the crane to lift the trolley and vertically move it in place for installation.

④中支腿承载,后支腿脱空,纵移天车将后支腿提升就位安装。④ The middle outriggers are loaded, the rear outriggers are empty, and the vertical crane is lifted to install the rear outriggers in place.

本架桥机构思巧妙、结构简单合理、受力状态好、功能齐全、控制先进、操作简单易行、安全可靠,其主要特点为:This bridging mechanism is ingenious in thinking, simple and reasonable in structure, good in stress state, complete in function, advanced in control, simple in operation, safe and reliable, and its main features are:

1)运梁、架梁功能分离,架梁机定点架梁,结构简单,起重系统无需走行,架梁施工荷载小且均衡,整机自重轻、重心低、稳定性好;1) The functions of beam transport and beam erection are separated, and the beam erecting machine is fixed-point to erect the beam. The structure is simple, the lifting system does not need to travel, the construction load of the beam erection is small and balanced, the whole machine has light weight, low center of gravity, and good stability;

2)通过架梁机支腿的自行换位安装可实现变跨架设和调头架设,通过在墩顶上对下导梁横向微调可实现在曲线段架梁,轮胎式运梁台车驮运整机运输实现转场架设,提高了下导梁架桥机的适应性;2) Through the self-transposition installation of the outriggers of the beam erecting machine, the variable-span erection and U-turn erection can be realized, and the beam can be erected in the curved section by fine-tuning the lower guide beam on the top of the pier. The machine transport realizes the transition and erection, which improves the adaptability of the lower guide girder bridge erecting machine;

3)下导梁墩顶低位自行纵移过孔,架梁机沿下导梁通道台车驮运过孔,快捷、简便、安全可靠;3) The low position of the pier top of the lower guide beam is moved longitudinally through the hole by itself, and the beam erecting machine is carried along the channel of the lower guide beam by the trolley to pass through the hole, which is fast, simple, safe and reliable;

4)下导梁桥头首孔自行进入架梁工位,桥尾末孔自行脱离架梁工位,解决了下导梁架桥机架设首末孔梁的难题;4) The first hole of the bridge head of the lower guide beam automatically enters the beam erecting station, and the end hole of the bridge breaks away from the beam erection station by itself, which solves the problem of erecting the first and last hole beams of the lower guide beam bridge erecting machine;

5)起升系统静定起吊混凝土箱梁,受载均衡,确保了混凝土箱梁及架桥机的安全,起升系统的纵横向微调,实现了混凝土箱梁架设的精确定位;5) The lifting system statically lifts the concrete box girder, and the load is balanced to ensure the safety of the concrete box girder and the bridge erecting machine. The vertical and horizontal fine-tuning of the lifting system realizes the precise positioning of the concrete box girder erection;

6)运梁台车具备支承均衡、轮压均衡、调平、方向控制、无级调速等功能,满足了混凝土箱梁运输的需要;6) The beam transport trolley has the functions of support balance, wheel pressure balance, leveling, direction control, stepless speed regulation, etc., which meets the needs of concrete box girder transportation;

7)液控系统采用先进的PLC计算机控制技术,通过触摸屏实时监控和操作,形成自动检测、控制、监管相结合的一体化系统。7) The hydraulic control system adopts advanced PLC computer control technology, monitors and operates in real time through the touch screen, and forms an integrated system combining automatic detection, control and supervision.

本发明能安全快捷地完成桥头、桥尾的架梁,适于32m、24m、20m双线单箱等跨及变跨铁路箱梁的架设,也适宜在公路及城市桥梁上使用。The invention can safely and quickly complete the girder erection of the bridge head and the bridge tail, and is suitable for the erection of 32m, 24m, 20m double-line single-box equal-span and variable-span railway box girders, and is also suitable for use on roads and urban bridges.

附图说明Description of drawings

图1为下导梁架桥机结构示意图Figure 1 is a schematic diagram of the structure of the lower guide girder bridge erecting machine

图2为后支腿的侧视图Figure 2 is a side view of the rear outrigger

图3为中支腿的侧视图Figure 3 is a side view of the middle leg

图4为前支腿的侧视图Figure 4 is a side view of the front outrigger

图5为纵移天车的侧视图Figure 5 is a side view of the longitudinal crane

图6a、b为下导梁结构示意图Figure 6a and b are schematic diagrams of the structure of the lower guide beam

图7a、b为纵移天车结构主、侧视图Figure 7a and b are the main and side views of the structure of the longitudinal traveling crane

图8①- 为本发明架桥步骤示意图Figure 8①- Schematic diagram of bridging steps for the present invention

具体实施方式  架桥机由提梁机、下导梁、轮胎式运梁台车组成,提梁机包括主体结构、起升机构,纵移天车包括走行轮箱、油缸,运架梁机台车包括轮箱总成。用本架桥机架桥,采用在架梁时架桥机中支腿展翼与后支腿交互作用,定点起吊的型式。Specific embodiments The bridge erecting machine is composed of a beam lifting machine, a lower guide beam, and a tire-type beam transporting trolley. The beam lifting machine includes a main structure and a lifting mechanism. The longitudinal crane includes a traveling wheel box and an oil cylinder. The beam transporting machine trolley includes Wheel box assembly. When the bridge erecting machine is used for erecting the bridge, the outrigger wings of the bridge erecting machine interact with the rear outriggers during beam erection, and the fixed-point lifting type is adopted.

下面参照附图详述本发明的结构,Describe structure of the present invention in detail below with reference to accompanying drawing,

参照图l,下导梁架桥机由提梁机、下导梁、轮胎式运梁台车三大设备组成:Referring to Figure 1, the lower guide girder bridge erecting machine is composed of three major equipments: the girder lifting machine, the lower guide girder, and the tire-type girder transporting trolley:

1.提梁机1. Beam lifting machine

提梁机由主体结构、起升机构、下导梁纵移天车6、运提梁机台车10、活动油缸吊点14、电气系统、液压系统、安全装置等组成。The beam lifting machine is composed of a main structure, a lifting mechanism, a lower guide beam vertically moving crane 6, a beam transporting and lifting machine trolley 10, a movable cylinder lifting point 14, an electrical system, a hydraulic system, and safety devices.

(1)主体结构包括主梁2、前、中、后支腿。(1) The main structure includes main beam 2, front, middle and rear legs.

①主梁2  主梁是由两片箱形纵梁和六根箱形横梁组成的整体简支承载梁,与前支腿9、中支腿3形成架梁承载结构,与后支腿1、前支腿9形成喂梁承载结构,主梁盖板上铺设有供纵移天车6运行的轨道和供前、后起重小车7、8纵向微调的轨道。根据调头架设要求,主梁2设计成对称结构;根据变跨架设要求,主梁2设计时预留32m跨、24m跨、20m跨支腿安装栓孔,使其适于32m、24m、20m双线单箱等跨及变跨铁路箱梁的架设。① Main beam 2 The main beam is an overall simply supported load-bearing beam composed of two box-shaped longitudinal beams and six box-shaped beams, and forms a beam bearing structure with the front outrigger 9 and middle outrigger 3, and the rear outrigger 1, front outrigger The supporting legs 9 form a feeding beam load-bearing structure, and the main beam cover plate is laid with a track for the longitudinal movement of the crane 6 and a track for the longitudinal fine-tuning of the front and rear lifting trolleys 7 and 8. According to the requirements of U-turn erection, the main girder 2 is designed as a symmetrical structure; according to the requirements of variable-span erection, the design of the main girder 2 reserves 32m span, 24m span, and 20m span outrigger mounting bolt holes, making it suitable for 32m, 24m, 20m double Erection of single-box equal-span and variable-span railway box girders.

②后支腿1  参照图2.后支腿1与主梁刚性连接,它由一根支腿横梁、两根弯曲腿组成弯月型刚性门架。运混凝土箱梁台车可直接从后支腿通过,将梁运到起升机构下面。后支腿1底部设有四个40t顶升油缸,可顶升架梁机满足中支腿开启时的需要。后支腿1设置有临时吊点,可通过纵移天车6吊装至不同位置后与主梁安装在一起,实现架梁机20m、24m、32m跨变跨及调头架设。②Rear outrigger 1 Refer to Figure 2. The rear outrigger 1 is rigidly connected to the main beam, and it consists of a leg crossbeam and two curved legs to form a crescent-shaped rigid mast. The concrete box girder trolley can pass through the rear outrigger directly to transport the beam under the lifting mechanism. Four 40t jacking cylinders are arranged at the bottom of the rear outrigger 1, which can lift the beam erecting machine to meet the needs when the middle outrigger is opened. The rear outrigger 1 is provided with a temporary lifting point, which can be hoisted to different positions by the vertical crane 6 and then installed together with the main girder to realize the span-changing and U-turn erection of the girder erecting machine at 20m, 24m, and 32m.

③中支腿3  参照图3,中支腿3由一根支腿横梁、两根支腿本体、分配梁、展翼油缸组成刚性门架结构,中支腿3与前支腿9、主梁形成架梁承载结构。中支腿3支腿横梁与支腿本体采用双销轴连接结构,拔除一个销轴后,通过展翼油缸15伸缩可推动支腿本体相对支腿横梁转动,从而实现架梁时中支腿刚性支承、喂梁时中支腿展翼开启。支腿横梁与支腿本体连接销轴采用油缸自动拔销,油缸动作通过行程开关进行控制。中支腿3设置有临时吊点,可通过纵移天车6吊装至不同位置后与主梁2安装在一起,实现架梁机20m、24m、32m跨变跨架设和调头架设。③Middle outrigger 3 Referring to Figure 3, the middle outrigger 3 is composed of a outrigger beam, two outrigger bodies, a distribution beam, and a wing cylinder to form a rigid mast structure. Form a beam bearing structure. Middle outrigger 3. The outrigger crossbeam and the outrigger body adopt a double-pin connection structure. After pulling out one pin shaft, the outrigger body can be pushed to rotate relative to the outrigger crossbeam through the expansion and contraction of the wing oil cylinder 15, so as to realize the rigid support of the middle outrigger when erecting the beam. When the beam is fed, the middle outrigger wings are opened. The pin shaft connecting the outrigger beam and the outrigger body adopts an oil cylinder to automatically pull out the pin, and the action of the oil cylinder is controlled by a travel switch. The middle outrigger 3 is provided with a temporary lifting point, which can be hoisted to different positions by the vertical crane 6 and installed together with the main girder 2, so as to realize the erection of 20m, 24m, and 32m spans and U-turn erection of the girder erecting machine.

④前支腿9  参照图4,前支腿9由横梁、支腿本体、斜撑、底梁形成口字形架梁承载结构。支腿本体上设置有牛腿,在架梁机过孔时,该牛腿支承在运架梁机台车上,驮运走行。为满足桥台处支承的需要,前支腿9设计成拆装式分节结构。前支腿9设置有临时吊点,可通过纵移天车6吊装至不同位置与主梁安装,实现架梁机20m、24m、32m跨变跨架设和调头架设。④Front outrigger 9 Referring to Figure 4, the front outrigger 9 is composed of crossbeams, outrigger bodies, diagonal braces, and bottom beams to form a girder-shaped beam bearing structure. A corbel is arranged on the leg body, and when the beam erecting machine passes through the hole, the corbel is supported on the trolley of the beam erecting machine for carrying and walking. In order to meet the needs of the support at the abutment, the front outrigger 9 is designed as a detachable segmented structure. The front outrigger 9 is provided with a temporary lifting point, which can be hoisted to different positions and installed on the main girder by vertically moving the crane 6, so as to realize the span-changing span erection and U-turn erection of the girder erecting machine at 20m, 24m, and 32m.

(2)起升系统(2) Lifting system

起升系统分为前、后起重小车8、7,每台起重小车由四台10t慢速电动卷扬机及其底座、起重横梁、定滑轮组、动滑轮组、分配梁、吊具、起重钢丝绳等组成。起重小车固定安装在架梁机主梁上,动滑轮组与吊具通过分配梁铰接变八吊点为四吊点,前起重小车8卷扬机起重钢丝绳通过平衡轮串联解决四吊点的超静定的问题,确保了起落梁体过程中梁体受载均匀和起升机构安全。为降低整机高度,起重小车横梁和定滑轮组均采用鱼腹式结构。起重小车具有起升、纵向、横向三维动作功能,能保证箱梁的准确对位安装,起升动作采用电机通过减速器、卷筒带动滑轮组方式,纵向、横向微调采用油缸顶推滑移方式。起重卷扬机采用变频器无级调速,平稳、可靠,卷扬机的高速轴和卷筒上均设有制动装置,高速轴采用液压推杆制动器作为常规运行制动,卷筒采用液压钳式制动器作为紧急制动,确保吊梁作业安全可靠。The lifting system is divided into front and rear lifting trolleys 8 and 7, and each lifting trolley consists of four 10t slow-speed electric winches and their bases, lifting beams, fixed pulley blocks, movable pulley blocks, distribution beams, spreaders, lifting Steel wire rope etc. The hoisting trolley is fixedly installed on the main girder of the beam erecting machine. The movable pulley block and the spreader are hinged through the distribution beam to change the eight hoisting points into four hoisting points. The problem of static indetermination ensures that the beam body is evenly loaded and the lifting mechanism is safe during the process of lifting the beam body. In order to reduce the height of the whole machine, the beam of the lifting trolley and the fixed pulley block adopt fish-belly structure. The lifting trolley has three-dimensional functions of lifting, vertical and horizontal movement, which can ensure the accurate alignment and installation of the box girder. The lifting action adopts the motor through the reducer and the reel to drive the pulley block, and the vertical and horizontal fine-tuning adopts the oil cylinder pushing and sliding method. . The hoisting hoist adopts frequency converter stepless speed regulation, which is stable and reliable. The high-speed shaft and drum of the hoist are equipped with braking devices. The high-speed shaft adopts a hydraulic push rod brake as a normal running brake, and the drum adopts a hydraulic caliper brake. As an emergency brake, it ensures safe and reliable crane beam operation.

(3)下导梁纵移天车  参照图7,纵移天车6为横跨起升系统的具有三维动作的龙门起重装置,可沿主梁全长运行,用于变跨、调头时安装后支腿、中支腿、前支腿、起升系统和纵移下导梁及下导梁横向微调适应曲线梁架设。(3) Lower guide beam vertical moving crane Referring to Figure 7, the vertical moving crane 6 is a gantry lifting device with three-dimensional movements across the lifting system, which can run along the entire length of the main beam, and is used for span change and U-turn after installation. Outriggers, middle outriggers, front outriggers, hoisting system, vertically moving lower guide beam and lower guide beam horizontal fine-tuning to adapt to the erection of curved beams.

纵移天车6由走行轮箱21、分配梁22、纵移天车横梁23、滑移座24、横移油缸27、主吊点油缸25、辅助吊点油缸26等组成,主吊点油缸用于提升下导梁4,辅助吊点用于提升后支腿1、中支腿3、前支腿9、起升系统等,横移油缸用于顶推滑移座。纵移天车走行机构采用4个被动轮、4个主动轮,电力驱动,通过控制系统实现与下导梁纵移托辊同步驱动下导梁。The vertical traveling crane 6 is composed of traveling wheel box 21, distribution beam 22, longitudinal traveling crane crossbeam 23, sliding seat 24, lateral moving oil cylinder 27, main lifting point oil cylinder 25, auxiliary lifting point oil cylinder 26, etc., the main lifting point oil cylinder It is used to lift the lower guide beam 4, the auxiliary lifting point is used to lift the rear outrigger 1, the middle outrigger 3, the front outrigger 9, the lifting system, etc., and the traverse cylinder is used to push the sliding seat. The running mechanism of the vertical crane adopts 4 passive wheels and 4 driving wheels, which are driven by electricity, and the lower guide beam is driven synchronously with the lower guide beam longitudinal moving roller through the control system.

(4)运提梁机台车  运提梁机台车10由独立的前、后两组单线双轨台车组成,可沿布置于下导梁正中的轨道运行,通过前台车支承前支腿9、后台车支承中支腿3的方式驮运架梁机纵移过孔。运架梁机台车10由轮箱总成、承载主梁、分配轮箱组成,运架梁机台车10跨距4.2m、行走速度为3m/min,采用电动机→减速器→行走轮传动方式驱动。为降低运架梁机台车高度分配轮箱与轮箱总成采用套箱式结构。(4) Carrying trolley The trolley 10 is composed of independent front and rear two sets of single-line double-track trolleys, which can run along the track arranged in the middle of the lower guide beam, and support the front leg 9 and the backstage through the front car The mode of supporting legs 3 in the car support carries the beam erecting machine and moves longitudinally through the hole. The beam-transporting trolley 10 is composed of a wheel box assembly, a load-carrying main beam, and a distribution wheel box. The beam-transporting trolley 10 has a span of 4.2m and a walking speed of 3m/min, and is driven by a motor→reducer→travel wheel way driven. In order to reduce the height of the beam transporting machine trolley, the distribution wheel box and the wheel box assembly adopt a box-type structure.

(5)活动油缸吊点  活动油缸吊点14由起重横梁、提升油缸、纵移装置组成,用于协助纵移天车实现下导梁首孔进入桥位和末孔脱离桥位。(5) Movable oil cylinder lifting point Movable oil cylinder lifting point 14 is composed of a lifting beam, a lifting cylinder, and a longitudinal movement device, and is used to assist the longitudinal movement of the crane to realize that the first hole of the lower guide beam enters the bridge position and the end hole leaves the bridge position.

(6)电气控制系统  下导梁架桥机在架桥作业过程中,各起升机构及液压系统、电气系统、安全装置等必须严格协调控制,对欲架设的混凝土箱梁的重量、方位及各子系统的状态变化等需要及时准确地进行监测和调节。(6) Electrical control system During the bridging operation of the lower guide girder bridge erecting machine, each lifting mechanism, hydraulic system, electrical system, safety device, etc. must be strictly coordinated and controlled. The state changes of each subsystem need to be monitored and adjusted in a timely and accurate manner.

(7)液压系统:液压系统分为前支腿泵站、后支腿泵站、纵移天车泵站等三个泵站,三个泵站均独立操作。前支腿泵站为前起重小车8二个纵移油缸、二个横移油缸、二个运架梁机台车顶升油缸、二个活动吊点提升油缸、二个活动吊点顶推油缸提供动力油源。后支腿泵站为后起重小车7二个纵移油缸、二个横移油缸、二个中支腿升降幅油缸、二个中支腿拔插销油缸、四个后支腿顶升油缸提供动力油源。前支腿泵站、后支腿泵站均安装在架梁机主梁上。纵移小车泵站为纵移小车二个主吊点油缸、二个辅助吊点油缸、四个横移油缸提供动力油源。纵移小车泵站安装于纵移天车上。(7) Hydraulic system: The hydraulic system is divided into three pumping stations: the front outrigger pumping station, the rear outrigger pumping station, and the longitudinal crane pumping station. The three pumping stations are operated independently. The front outrigger pumping station is the front lifting trolley 8, two longitudinal moving oil cylinders, two transverse moving oil cylinders, two jacking oil cylinders for the beam transport machine trolley, two lifting oil cylinders with movable lifting points, and push pushing with two movable lifting points Oil cylinder provides power oil source. The rear outrigger pumping station is provided for the rear lifting trolley 7 with two longitudinal moving cylinders, two transverse moving cylinders, two middle outrigger lift cylinders, two middle outrigger plug pin cylinders, and four rear outrigger jacking cylinders. Power oil source. Both the front outrigger pumping station and the rear outrigger pumping station are installed on the main beam of the beam erecting machine. The pumping station of the longitudinal trolley provides the power oil source for the two main lifting point oil cylinders, two auxiliary lifting point oil cylinders and four transverse movement oil cylinders of the longitudinal moving trolley. The longitudinal trolley pumping station is installed on the longitudinal trolley.

2.下导梁  下导梁包括下导梁4、纵移托辊11、中支腿3、纵移天车6、2. Lower guide beam The lower guide beam includes lower guide beam 4, longitudinal moving idler 11, middle outrigger 3, longitudinal moving crane 6,

参照图6,下导梁4结构由两片箱形纵梁和桁架式加长段,通过中间横梁连接构成一个整体简支受力结构,提供架桥机喂梁和提梁机纵移过孔通道。下导梁4底部设置有纵移托辊11运行轨道和下导梁4运行轨道。根据下导梁4受力工况有限元分析确定,下导梁由两片长35m箱梁和两片长18m桁架组成,全长553m,箱梁高2.4m,宽1.8m,分为5个节段,均为Q345D钢焊接而成,节段间均采用高强度精制螺栓联结。Referring to Figure 6, the structure of the lower guide beam 4 is composed of two box-shaped longitudinal beams and truss-type extensions, which are connected through the middle beam to form an overall simply supported force-bearing structure, providing passages for the feeding beam of the bridge erecting machine and the longitudinal movement of the beam lifting machine. The bottom of the lower guide beam 4 is provided with the running track of the longitudinal moving idler 11 and the running track of the lower guide beam 4 . According to the finite element analysis of the stress condition of the lower guide beam 4, the lower guide beam is composed of two 35m long box girders and two 18m long trusses, with a total length of 553m. The box girder is 2.4m high and 1.8m wide, and is divided into 5 parts. The segments are all welded by Q345D steel, and the segments are connected by high-strength refined bolts.

下导梁4共设置两个纵移托辊11,纵移托辊11悬挂在下导梁4下部,可在导梁4上自驱动行走。纵移托辊11设置有驱动装置,通过控制系统控制和纵移天车6同步驱动纵移下导梁4过孔。The lower guide beam 4 is provided with two longitudinal idler rollers 11 altogether, and the longitudinal idler rollers 11 are suspended on the lower guide beam 4 bottom, and can drive and walk on the guide beam 4 . The longitudinal moving idler 11 is provided with a driving device, which is controlled by the control system and synchronously driven by the longitudinal moving crane 6 to move the lower guide beam 4 through the hole.

参照图8,图8为各施工步骤状况图,其中①-12是在桥头处用架桥机自行安装下导梁施工步骤状况图,13是进行正常孔位的施工步骤状况图;14-22是在桥尾处吊起下导梁的施工步骤状况图,23-26是架桥机沿线路转移施工步骤状况图,27-33是架桥机掉头作业程序施工步骤状况图,34-37是进行架桥机变跨作业施工步骤状况图。Referring to Figure 8, Figure 8 is a status diagram of each construction step, wherein ①-12 is a status diagram of the construction steps of the lower guide beam installed by the bridge erecting machine at the bridgehead, and 13 is a status diagram of the construction steps for normal hole positions; 14-22 23-26 is the status diagram of the construction steps of the bridge erecting machine moving along the line, 27-33 is the status diagram of the construction steps of the bridge erecting machine U-turn operation procedure, 34-37 is The status diagram of the construction steps of the bridge erecting machine variable span operation.

Claims (3)

1、下导梁式架桥机,其特征在于由提梁机、下导梁、轮胎式运梁台车组成,提梁机由主梁(2)、后支腿(1)、中支腿(3)、前支腿(9)、前起重小车(8)、后起重小车(7)、下导梁纵移天车(6)、运提梁机台车(10)、活动油缸吊点(14)、电气系统、液压系统、安全装置组成,主梁与前支腿(9)、中支腿(3)、后支腿(1)用螺栓连接,前起重小车(8)、后起重小车(7)、活动油缸吊点(14)组成起升系统,安装在主梁轨道上,运提梁机台车(10)由独立的前、后两组单线双轨台车组成,1. The lower guide beam type bridge erecting machine is characterized in that it consists of a beam lifting machine, a lower guide beam, and a tire-type beam transporting trolley. The beam lifting machine consists of a main beam (2), a rear leg (1), and a middle leg (3 ), front outrigger (9), front hoisting trolley (8), rear hoisting trolley (7), lower guide beam vertical moving crane (6), transporting and lifting beam machine trolley (10), movable oil cylinder lifting point ( 14), electrical system, hydraulic system, safety device, main beam and front outrigger (9), middle outrigger (3), rear outrigger (1) are connected by bolts, front lifting trolley (8), rear lifting The heavy trolley (7) and the movable oil cylinder lifting point (14) form a lifting system, which is installed on the main beam track. The trolley (10) for transporting and lifting the beam is composed of two independent front and rear sets of single-track double-track trolleys. 沿主梁(2)运行的纵移天车由走行轮箱(21)、分配梁(22)、纵移天车横梁(23)、滑移座(24)、横移油缸(27)、主吊点油缸(25)、辅助吊点油缸(26)组成,走行轮箱(21)与分配梁(22)用销轴连接,纵移天车横梁(23)与分配梁(22)用螺栓连接,主吊点油缸(25)、辅助吊点油缸(26)用销轴固定在主梁上,The longitudinal traveling crane running along the main girder (2) is composed of traveling wheel box (21), distribution beam (22), longitudinal traveling crown beam (23), sliding seat (24), traversing oil cylinder (27), main The lifting point oil cylinder (25) and the auxiliary lifting point oil cylinder (26) are composed, the traveling wheel box (21) is connected with the distribution beam (22) by a pin shaft, and the longitudinal traveling crown beam (23) is connected with the distribution beam (22) by bolts , the main lifting point oil cylinder (25) and the auxiliary lifting point oil cylinder (26) are fixed on the main beam with pin shafts, 下导梁由下导梁结构(4)、纵移托辊(11)组成,The lower guide beam is composed of the lower guide beam structure (4) and the longitudinal moving roller (11). 下导梁结构(4)分为(16)、(17)、(18)、(19)、(20)五个节段,节段间均用螺栓联结,下导梁共设置两个纵移托辊(11),纵移托辊悬挂在下导梁下部。The lower guide beam structure (4) is divided into five segments (16), (17), (18), (19) and (20), all of which are connected by bolts, and the lower guide beam is provided with two longitudinal Carrying roller (11), vertically moving carrying roller is suspended on the lower guide beam bottom. 2、根据权利要求1所述的下导梁式架桥机,其特征在于中支腿(3)由一根支腿横梁、两根支腿本体、分配梁、展翼油缸组成刚性门架结构,中支腿(3)与前支腿(9)、主梁形成架梁承载结构。2. The lower guide beam bridge erecting machine according to claim 1, characterized in that the middle leg (3) consists of a leg beam, two leg bodies, a distribution beam, and a wing cylinder to form a rigid mast structure , the middle outrigger (3), the front outrigger (9) and the main beam form a beam bearing structure. 3、权利要求1所述的下导梁式架桥机架梁方法,其特征在于按以下步骤进行:3. The frame girder method according to claim 1, characterized in that it is carried out according to the following steps: 1)在桥头处用架桥机自行安装下导梁,步骤如下:1) Use the bridge erecting machine to install the lower guide beam at the bridge head, the steps are as follows: ①运梁台车(5)运输提梁机和下导梁(4)至桥头,①The beam transport trolley (5) transports the beam lifting machine and the lower guide beam (4) to the bridge head, ②纵移天车(6)安装前支腿(9)下节段,运梁台车(5)将提梁机定位搁置在桥台,②The vertical crane (6) installs the lower section of the front outrigger (9), and the beam transport trolley (5) positions the beam lifting machine on the bridge abutment, ③纵移天车拆除三角支架,运梁台车和提梁机起升机构配合将下导梁(4)搁置在桥头,③ Remove the triangular bracket by moving the crane vertically, and the beam transporting trolley and the lifting mechanism of the beam lifting machine cooperate to put the lower guide beam (4) on the bridge head, ④天车提升下导梁后端,与纵移托辊(11)同步顶推下导梁到达前墩,④The crown block lifts the rear end of the lower guide beam, and pushes the lower guide beam to the front pier synchronously with the longitudinal idler roller (11), ⑤运梁台车上安装导向滑车,穿绕千斤绳,托辊与下导梁固结,松开运梁台车与下导梁联结,利用运梁台车侧向定位板导向,纵移天车缓慢降落下导梁搁置前墩,⑤ Install the guide block on the beam transport trolley, thread and wind the jack rope, consolidate the idler and the lower guide beam, loosen the connection between the beam transport trolley and the lower guide beam, use the lateral positioning plate of the beam transport trolley to guide, and move the sky vertically The car slowly landed and lowered the guide beam to rest on the front pier, ⑥松开托辊与下导梁联结,托辊驱动下导梁缓慢溜放,⑥ Loosen the connection between the idler and the lower guide beam, and the idler drives the lower guide beam to slide slowly, ⑦提梁机前吊点吊下导梁,纵移天车与前吊点配合落放下导梁就位,⑦ Lift the guide beam at the front lifting point of the beam lifting machine, and lower the guide beam in place by vertically moving the crane and the front lifting point. ⑧安装运提梁机台车,铺设运提梁机后一台车的轨道,⑧Install the trolley of the beam transporting and lifting machine, and lay the track of the trolley behind the beam transporting and lifting machine, ⑨运提梁机台车分别支承前、中支腿托运提梁机至架梁位置,⑨ The trolley for transporting the beam lifter supports the front and middle legs respectively to transport the beam lifter to the position of the beam erection, ⑩后支腿(1)支承、中支腿(3)展开成翼型,运梁台车将梁运到提梁机前方,⑩The rear outrigger (1) is supported, the middle outrigger (3) is unfolded into an airfoil, and the beam transporting trolley transports the beam to the front of the beam lifting machine. 操作液压系统使中支腿承载,后支腿卸载,提梁机将梁提起,运梁台车退出,纵移天车稍微提升下导梁,与托辊同步驱动下导梁前移一跨,Operate the hydraulic system to load the middle outrigger and unload the rear outrigger. The beam lifting machine lifts the beam, the beam transporting trolley exits, the vertical crane slightly lifts the lower guide beam, and synchronously drives the lower guide beam forward with the idler. 下导梁纵移到位,提梁机落梁安装第一孔梁,The lower guide beam is vertically moved in place, the beam lifting machine drops the beam and the first hole beam is installed, 2)进行正常孔位的施工,其步骤如下:运提梁机台车分别支承前、中支腿,驮运提梁机前移进入下一个架梁工位,重复前述10、11、12步骤直到运架最后两孔梁,2) Carry out the construction of the normal hole position, the steps are as follows: the trolley of the beam lifting machine supports the front and middle outriggers respectively, the beam lifting machine is moved forward to enter the next beam erecting station, and the steps 10, 11, and 12 above are repeated until the beam lifting machine is transported. frame the last two hole beams, 3)在桥尾处吊起下导梁,其步骤如下:3) Lift the lower guide beam at the end of the bridge, the steps are as follows: ①后支腿支承、中支腿利用液压油缸(15)展开成翼状,运梁台车运梁至提梁机下方,①The rear outriggers are supported and the middle outriggers are deployed into a wing shape by the hydraulic cylinder (15), and the beam transporting trolley transports the beams to the bottom of the beam lifting machine, ②操作液压系统使中支腿承载、后支腿卸载,提梁机将梁提起,运梁台车退出,纵移天车稍微提升下导梁与纵移托辊同步驱动下导梁到达桥台,② Operate the hydraulic system to load the middle outrigger and unload the rear outrigger. The beam lifting machine lifts the beam, the beam transporting trolley exits, and the longitudinal traveling crane slightly lifts the lower guiding beam and the longitudinal moving roller synchronously drives the lower guiding beam to reach the abutment. ③利用纵移天车和活动油缸吊点(14)同步提升下导梁至桥面,纵移下导梁使下导梁搁置桥台,③ Utilize the vertical moving crown block and the lifting point of the movable oil cylinder (14) to synchronously lift the lower guide beam to the bridge deck, move the lower guide beam longitudinally so that the lower guide beam rests on the abutment, ④松开活动油缸吊点,下导梁纵移到位,最后倒数第二孔箱梁落位安装,纵移天车稍向后纵移下导梁,下导梁尾端搁置在已架梁端,④ Loosen the lifting point of the movable oil cylinder, move the lower guide beam vertically, and finally place the box girder in the penultimate hole for installation, move the vertical crane slightly backward and longitudinally move the lower guide beam, and place the end of the lower guide beam on the end of the erected beam , ⑤运梁台车支承提梁机后支腿,运提梁机台车支承提梁机前支腿驮运提梁机过孔,⑤ The beam transport trolley supports the rear outrigger of the beam lifting machine, and the beam transporting trolley supports the front outrigger of the beam lifting machine to pass through the hole of the beam lifting machine. ⑥提梁机纵移就位,利用纵移天车拆除一节支腿,前支腿支承在桥台上,解开下导梁前端联结,利用起重天车降落下导梁至墩顶,⑥ The beam lifting machine is moved longitudinally into place, and a section of outrigger is removed by using the vertical crane. ⑦后支腿支承、中支腿展开成翼状,运梁台车运梁至提梁机下方,⑦The rear outrigger is supported and the middle outrigger is unfolded into a wing shape, and the beam transporting trolley transports the beam to the bottom of the beam lifting machine, ⑧操作液压系统使中支腿承载,后支腿卸载,提梁机将梁提起,运梁台车退出,纵移天车和前吊点将下导梁同步提升至桥面与前端联结,⑧Operate the hydraulic system to load the middle outrigger, unload the rear outrigger, lift the beam by the beam lifting machine, withdraw the beam transport trolley, and lift the lower guide beam synchronously to the bridge deck and the front end by moving the crown crane and the front lifting point synchronously. ⑨纵移天车与托辊同步驱动下导梁纵移一跨,最后一孔砼箱梁落位安装,⑨ The vertically moving crown block and the supporting roller are synchronously driven to move the lower guide beam vertically by one span, and the concrete box girder in the last hole is installed in place. 4)架桥机沿线路转移,其步骤如下:4) The bridge erecting machine is transferred along the line, the steps are as follows: ①运梁台车支承提梁机后支腿、运提梁机台车支承提梁机前支腿驮运提梁机纵移至导梁上方,①The beam transporting trolley supports the rear outrigger of the beam lifting machine, and the beam transporting trolley supports the front outrigger of the beam lifting machine, and the beam lifting machine moves longitudinally to the top of the guide beam, ②提梁机起重天车提升下导梁,运梁台车运行至下导梁下方,②The hoisting crane of the beam lifting machine lifts the lower guide beam, and the beam transport trolley runs to the lower guide beam, ③运梁台车和提梁机配合调整下导梁位置,③ The beam transport trolley and the beam lifting machine cooperate to adjust the position of the lower guide beam, ④纵移天车安装三角支架,吊装前支腿下节段至下导梁上,运梁台车升高驮运提梁机和下导梁至下一工地架梁,④ Install the triangular support on the vertical crane, hoist the lower section of the front outrigger to the lower guide beam, and lift the beam transporting trolley to carry the beam lifting machine and the lower guide beam to the next construction site for beam erection. 5)架桥机掉头作业程序,其步骤如下:5) The U-turn operation procedure of the bridge erecting machine, the steps are as follows: ①将架桥机处于待掉头状态,① Put the bridge erecting machine in the state of waiting for U-turn, ②后支腿支承和前支腿支承,中支腿脱空,纵移天车将中支腿提升掉头安装,②The rear outrigger is supported and the front outrigger is supported, the middle outrigger is empty, and the crown is moved longitudinally to lift the middle outrigger and install it in a U-turn. ③后支腿支承和原中支腿支承,前支腿脱空,解开前支腿与主梁的连接,利用纵移天车将前支腿从原中支腿的外侧吊至原中支腿处将前支腿调头安装,③The rear outrigger is supported by the original middle outrigger, the front outrigger is empty, the connection between the front outrigger and the main beam is released, and the front outrigger is hoisted from the outer side of the original middle outrigger to the original middle outrigger by using the longitudinal moving crane. Install the front outrigger at the leg, ④原前支腿和原中支腿支承,后支腿脱空,并解开后支腿中间联结系,利用纵移天车将后支腿调头安装到原前支腿斜撑位置,④ The original front outrigger and the original middle outrigger are supported, the rear outrigger is empty, and the middle connection system of the rear outrigger is untied, and the rear outrigger is turned around and installed to the original front outrigger position by using the vertical crane. ⑤原前支腿和后支腿支承,原中支腿脱空,利用纵移天车将原中支腿往前安装到原前支腿安装位置,⑤ The original front outrigger and rear outrigger are supported, the original middle outrigger is empty, and the original middle outrigger is installed forward to the original front outrigger installation position by using the longitudinal moving crane. ⑥利用纵移天车将原前支腿斜撑安装在原后支腿处,利用纵移天车将起重天车移位安装,⑥Install the oblique bracing of the original front outrigger on the original rear outrigger by using the vertical crane, and shift and install the lifting crane by using the vertical crane. ⑦下导梁结构向后纵移至架梁机腹腔内,利用纵移天车将下导梁结构调头安装,⑦ The lower guide beam structure is moved longitudinally backward to the abdominal cavity of the beam erecting machine, and the lower guide beam structure is turned around and installed by using the longitudinal moving crane. 6)进行架桥机变跨作业,程序如下:6) Carry out spanning operation of bridge erecting machine, the procedure is as follows: ①架梁机位于待变跨的前一跨,①The beam erecting machine is located at the previous span to be changed, ②后支腿顶升,中支腿脱空,纵移天车将中支腿提升纵移变跨安装,②The rear outriggers are jacked up, the middle outriggers are out of the air, the crane is moved longitudinally to lift the middle outriggers, ③纵移天车将起重小车提升纵移就位安装,③ Vertically move the crane to lift the trolley and vertically move it in place for installation. ④中支腿承载,后支腿脱空,纵移天车将后支腿提升就位安装。④ The middle outriggers are loaded, the rear outriggers are empty, and the vertical crane is lifted to install the rear outriggers in place.
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CN2652990Y (en) * 2003-10-31 2004-11-03 开封市宏达路桥设备厂 Bidirectional bridge girder erection machine
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