CN1308504C

CN1308504C - Device and method for producing silk yarns

Info

Publication number: CN1308504C
Application number: CNB99817047XA
Authority: CN
Inventors: 鲍里斯·鲁比诺夫; 伊扎克·巴诺哈
Original assignee: SILKTECH Ltd
Current assignee: SILKTECH Ltd
Priority date: 1999-11-21
Filing date: 1999-11-21
Publication date: 2007-04-04
Anticipated expiration: 2019-11-21
Also published as: KR20020062949A; KR100658236B1; WO2001038613A1; AU1293000A; CN1384893A

Abstract

The present invention relates to a device and a method for producing silk threads from silk cocoons. The cabinet device comprises a steaming unit (60), a cocoon silk catching service position (90), a cleaning and conveying mechanism (333), a plurality of cocoon silk processing units (300) and a control unit (270). The device is configured to be capable of receiving silk cocoons, steaming the silk cocoons, filling water into the silk cocoons, finding the end of single cocoon fiber and unreeling the silk cocoons. Simultaneously, the quality of the silk threads made of a large amount of cocoon fiber is controlled.

Description

A kind of apparatus and method that are used to produce silk thread

Technical field

The present invention relates to a kind of apparatus and method that are used to produce silk thread, relate in particular to a kind of apparatus and method that are used for producing the high-quality silk thread from the silk cocoon of different quality.

Background technology

Silk thread is produced from the silk cocoon.In the process of producing, need carry out boiling to the silk cocoon, with the water perfusion wherein, recognize the end of a silk and catch this silk end, silk is carried out the unwinding operation, and with silk and other silk formation silk thread that combines.

Conventional device only relates to some step in the abovementioned steps usually, and is suitable for utilizing the silk cocoon with extra fine quality to carry out work.Conventional device has huge external dimensions, so the size of silk thread production line is very big, power is very high and expend a lot of labours.

Existing mechanical at most only can manufacture silk thread with 70% silk.Existing silk thread process units also can't be controlled the fineness degree of each rhizoid line.

Desirablely be, can there be a kind of apparatus and method that are used for going out silk thread from silk cocoon High-efficient Production, a kind of apparatus and method that almost can utilize all silk, a kind of apparatus and method that are suitable for producing silk thread by the silk cocoon of different quality and kind, a kind of simple mechanism that is used to produce silk thread is provided, minimizing required labour in the silk thread production process controls the fineness degree of each rhizoid line of being produced by this device, and produces high-quality silk thread.

Summary of the invention

The objective of the invention is to overcome aforementioned defective of the prior art, provide a kind of method and structure that is used for going out silk thread simply to install from silk cocoon High-efficient Production, these apparatus and method can be utilized all silk basically, have reduced the labour, and can obtain high-quality silk thread.

The invention provides a kind of apparatus and method that are used to produce silk thread, this device is configured to receive the silk cocoon, the silk cocoon is carried out boiling, water is filled among the cocoon, pick out the end of a silk and catch this silk end, and the silk cocoon carried out unwinding operation, meanwhile, can also control the quality of the silk thread made by many silk.

The invention provides a kind of apparatus and method that are used for the High-efficient Production silk thread, wherein, almost all silk all are extracted out.This device has silk and catches station, and this station is being sought the silk end and caught in the process of this end and can not cause damage to the silk cocoon.In addition, can't find out the silk cocoon that fracture has taken place in process of production for silk end or the silk on it, be guided and send in the silk seizure station, handle once more.

The invention provides a kind of device, this device has waste material to be removed and conveying mechanism, is used for catching station from silk and receives silk, is used for dust and the entanglement silk do not untied are removed, and is used for silk is delivered to a plurality of silk processing stations.Especially, this waste material is removed with conveying mechanism and is included a linear feed station and a rotating disc type transmitting device.

The invention provides a kind of compact apparatus that is used to produce silk thread, compare, can be used in the more limited space with the existing device of producing silk thread.

The invention provides a kind of device that is used to produce a large amount of high-quality silk threads, wherein, this device can be controlled the quality of each rhizoid line of being produced by it.Especially, in such a way the fineness degree of silk thread is monitored, promptly when silk thread is too thick (when that is to say greater than second predetermined threshold), silk thread can't be wound onto on the bobbin.When fracture took place one or more silk, the speed of wrap vanishing of silk thread was till new silk is incorporated in this silk thread.When silk thread is too thin (when that is to say less than first predetermined threshold), the silk thread speed of wrap can descend, and if silk thread too thin always in the preset time section, speed of wrap will further descend so.If silk thread is still too thin in another predetermined amount of time, winding operation will stop so.By the quality of each rhizoid line is controlled, make this device can utilize the silk of different quality and kind to produce silk thread.

The invention provides a kind of device, this device has the winding station of a similar no pulling force, allows with the speed above 250 meters/minute silk thread to be twined.

The invention provides a kind of device that is used to produce silk thread, in this device, different silk thread production stages carry out in such a way synchronously, promptly can the performance of this device be optimized.Especially, the rotary speed that the silk cocoon is fed to the temperature of water in feed speed in the boiling unit, the boiling unit, the time that the silk cocoon stops, a large amount of hairbrush in this device in the boiling unit is all synchronous with the speed of wrap of silk, and wherein said hairbrush is configured to pick out the end of a silk and catches this silk end.

Specifically, according to the invention provides a kind of device that is used for producing silk thread from the silk cocoon, this device includes: a boiling unit, it comprises boiling unit silk cocoon inlet, the outlet of boiling unit silk cocoon and the boiling unit housings that is suitable for receiving a cocoon, the unit housings of boiling simultaneously through boiling water, exports received silk cocoon transmission so that the silk cocoon of boiling is provided to boiling unit silk cocoon; A groove, it is suitable for being filled at least in part water, and this groove receives the silk cocoon of boiling from the outlet of boiling unit silk cocoon simultaneously, and carries the silk cocoon of described boiling towards silk seizure station; A silk is caught station, and it is configured to contact with the silk cocoon that is provided by described groove, and this silk is caught station contact at least a portion silk cocoon simultaneously, to catch the silk end; Remove and conveying mechanism at a middle part, it is arranged on, and described silk is caught station and a plurality of silk is handled between the station, be suitable for dust removed from the silk cocoon and in a linear feed station, these silk be transported to a plurality of silk and handle stations, simultaneously should middle part removal and conveying mechanism comprise at least one transport; A plurality of silk are handled station, be configured to receive from the silk of described middle part removal with the transport of conveying mechanism, each silk processing station that simultaneously described a plurality of silk are handled in the station all is suitable for receiving a large amount of silk, and utilize these silk to produce a rhizoid line, also be used in addition silk thread is wound into bobbin; Simultaneously described a plurality of silk are handled each silk in the stations and are handled station and all have a monitor, are used for the fineness degree of being handled the silk thread that station produces by silk is monitored; And a control module, this control module is connected electrically in described a plurality of silk and handles on the station, is used for the fineness degree of being handled the silk thread that station produces by silk is controlled.

In addition, the invention provides a kind of method that is used for producing from the silk cocoon silk thread, this method includes following step: receive the silk cocoon; These cocoons are carried out boiling and water is fed into wherein; Seek out the end of silk and catch this silk end; Remove the silk of dust and entanglement, and silk is transported in a plurality of silk processing stations; And utilize a large amount of silk to produce a rhizoid line, meanwhile the fineness degree of being handled each rhizoid line that stations produce by a plurality of silk is controlled.

Description of drawings

Though particularly pointed out the present invention in the appended claims, other technologies feature of the present invention is disclosed by the detailed description below in conjunction with appended accompanying drawing, wherein:

Accompanying drawing 1 is a side view that is used to produce the device of silk thread according to one preferred embodiment of the present invention;

Accompanying drawing 2 is vertical views that are used to produce the device of silk thread according to one preferred embodiment of the present invention;

Accompanying drawing 3 is cutaway views that are used to produce the device of silk thread according to one preferred embodiment of the present invention;

Accompanying drawing 4 is vertical views of a tank according to one preferred embodiment of the present invention;

Accompanying drawing 5 is cutaway views of a boiling unit according to one preferred embodiment of the present invention;

Accompanying drawing 6 is vertical views of a silk cocoon letter sorting unit according to one preferred embodiment of the present invention;

Accompanying drawing 7 is cutaway views that a rotating disc type silk is according to one preferred embodiment of the present invention caught station;

Accompanying drawing 8 is vertical views that a rotating disc type silk is according to one preferred embodiment of the present invention caught station;

Accompanying drawing 9 is cutaway views of an a part of silk trap setting arm according to one preferred embodiment of the present invention;

Accompanying drawing 10 is vertical views of a hairbrush base portion according to one preferred embodiment of the present invention;

Accompanying drawing 11 is vertical views of a mechanism according to one preferred embodiment of the present invention, and this mechanism is used to force the support arm of silk trap setting to carry out gyration;

Accompanying drawing 12 is vertical views of a linear feed station according to one preferred embodiment of the present invention;

Accompanying drawing 13 be one according to one preferred embodiment of the present invention band tooth trace transport and the cutaway view of tilting bar;

Accompanying drawing 14 is side views of a linear feed station according to one preferred embodiment of the present invention;

Accompanying drawing 15 is vertical views of a silk cocoon vibration cross bar according to one preferred embodiment of the present invention;

Accompanying drawing 16 is cutaway views of a silk guide rod according to one preferred embodiment of the present invention;

Accompanying drawing 17 be one according to one preferred embodiment of the present invention the zigzag carousel conveyor and the vertical view of rotating disc type catcher;

Accompanying drawing 18 is vertical views of a middle catcher base portion according to one preferred embodiment of the present invention;

Accompanying drawing 19 is cutaway views of a rotating disc type catcher according to one preferred embodiment of the present invention;

Accompanying drawing 20 is vertical views of a middle silk catcher according to one preferred embodiment of the present invention;

Accompanying drawing 21 is side views, shows according to one preferred embodiment of the present invention a middle silk catcher and a pneumatic type drive link;

Accompanying drawing 22 is side views of a silk thread Defect Detection device according to one preferred embodiment of the present invention;

Accompanying drawing 23 is vertical views of a silk thread Defect Detection device according to one preferred embodiment of the present invention;

Accompanying drawing 24 is side views of a silk thread thickness monitor according to one preferred embodiment of the present invention;

Accompanying drawing 25 is vertical views of a silk thread thickness monitor according to one preferred embodiment of the present invention;

Accompanying drawing 26 is a silk thread twisting according to one preferred embodiment of the present invention and the side view of guide unit;

Accompanying drawing 27 is side views that a silk thread according to one preferred embodiment of the present invention twines guide;

Accompanying drawing 28 is partial sectional views of a winding station according to one preferred embodiment of the present invention;

Accompanying drawing 29 is cutaway views of a trough of belt driven roller according to one preferred embodiment of the present invention;

Accompanying drawing 30 is cutaway views of a silk thread drying unit according to one preferred embodiment of the present invention.

The specific embodiment

It is to be noted, particular term that is adopted in detailed specification and appended accompanying drawing and wording and disclosed ad hoc structure and operational detail only are used for the present invention is made an explanation, and by any way the invention scope of describing in claims are limited.

Accompanying drawing 1 to 3 is the side view, vertical view and the cutaway view that are used to produce the device 31 of silk thread according to one preferred embodiment of the present invention.Each parts in the device 31 illustrate in accompanying drawing 4 to 30 in more detail.Accompanying drawing 1 to 3 shows some part in the device 31, such as base portion 32, boiling unit 60, silk cocoon letter sorting unit 70, the first letter sorting unit rotating shaft 74, the second letter sorting unit rotating shaft 75, silk cocoon spray thrower 77, unit 80 (waist unit), middle part, silk is caught station 90, oakum gatherer 100 (wadding collector), linear feed station 109, silk cocoon vibration cross bar 110, silk guidance axis 120, zigzag carousel conveyor 130, middle silk catcher 140, rotating disc type catcher 150, push rod 160, silk thread Defect Detection device 170, silk thread thickness monitor 180, silk thread twisting and guiding station 190, twine unit 200, twine station motor 207, silk thread drying unit 210, middle part pole 230, two support members 231 and 232, tank 250, bottom of gullet 251, infusion unit 260, control panel 270, two ends 952 of silk cocoon chamber 616 and pivoted lever (flipping lever) and 955, wherein said support member 231 and 232 is connected on the pole 230 of middle part, is used for supporting the different piece that a plurality of silk are handled station.

Tank 250 is suitable for splendid attire part water, and in the silk thread production process, the silk cocoon is carried in water.Tank 250 is installed on the base portion 32.Carry a plurality of motors on the base portion 32,, and carry the control module (not shown) such as boiling unit motor 66, letter sorting unit motor 76, trap setting rotating shaft motor 9123.Described control module preferably is made up of at least one processor.

With reference to accompanying drawing 4, tank 250 is made up of a plurality of sections, and such as circular passage 99, silk was caught station 90 (illustrating in more detail) detection and sought the silk end in accompanying drawing 7,8 when, the silk cocoon was carried in this circular passage 99; A conveyor zones 258, in this conveyor zones 258, utilize linear band tooth transport that the silk cocoon is carried, and the silk of dust, entanglement and a silk cocoon shell can be removed, so that only the silk cocoon of a continuous unwinding of quilt is fed to a plurality of can the processing in the silk catcher of station collaborative work with a plurality of silk threads; And circular channel 256, in this circular channel 256, the silk cocoon is carried out the unwinding operation.

Tank 250 includes the bottom of gullet 251 of level, vertical sink outer walls 252, and first to the 3rd vertical inboard wall of cistern 253,254 and 255, tank water inlet 256 ' and tank delivery port 257.The bottom of gullet 251 of level is supporting vertical sink outer walls 252 and first to the 3rd vertical inboard wall of cistern 253,254 and 255.The first vertical inboard wall of cistern 253 is rounded, and be looped around trap setting sleeve pipe 93 around.Vertically the first 2521 on the outer wall 252 bends in such a way, promptly can make bottom 251 and first inboard wall of cistern 253 form circular passages 99 jointly.

Part is loaded with water in the circular passage 99, when by a plurality of hairbrush the silk end being detected and catching, carries coming from a silk cocoon of cocoon letter sorting unit 70 in water.

The second vertical inwall 254 is rectangle, and be looped around rectangle base portion 101 around, become the part of linear feed station 109.Conveyor zones 258 is formed between the side and a part of vertical sink outer walls 252 of vertical inner wall 254.

The 3rd vertical inboard wall of cistern 255 is rounded, and be looped around vertical middle part pole 230 around.Vertically the second portion 2522 relative with first 2521 bends in such a way on the outer wall 252, promptly can make circular channel 256 of bottom the 251 and the 3rd inboard wall of cistern 255 common formation.

Water pump (not shown) force current flow through tank water inlet 256 ', and flow in the circular channel 256, wherein, do not found out fracture has taken place silk end or the silk on it a silk cocoon and be guided and be transported to silk and catch in the station 90 in the unwinding process, handled once more.Usually, current flow through a water filter unit (not shown) and by tank water inlet 256 ' turn back to the tank 250 from tank delivery port 257.

Conduit (not shown) that has a perforation is placed under the water surface in the tank 250, and be looped around the 3rd vertical inwall 255 around.Air flow flows out from an air pump (not shown) and flows through this supravasal a plurality of perforation, thereby prevents that the cocoon from adhering on the 3rd vertical inwall 255, and wherein said air pump is connected on the inlet of the conduit that has perforation.

Boiling unit 60 is suitable for receiving silk cocoons from infusion unit 260, comes the silk cocoon is carried out boiling and subsequently water is fed into wherein.With reference to accompanying drawing 5, boiling unit 60 is made up of boiling unit housings 61, boiling unit heating element heater 62, boiling unit transport 63, boiling unit water inlet 65 and boiling unit motor 66.Have a boiling unit 610 and boiling unit of silk cocoon inlet silk cocoon outlet 611 on the housing 61.Boiling unit silk cocoon inlet 610 is attached on the silk cocoon chamber 616, and this cocoon chamber 616 is suitable for receiving the silk cocoon from the outlet of infusion unit silk cocoon.Silk cocoon chamber 616 has a rectangular cross section, and from the horizontal by about 60 ° of angular orientations.Boiling unit heating element heater 62 is placed within the boiling unit housings 61, bottom near boiling unit housings 61, boiling unit heating element heater 62 is configured in boiling unit housings 61 inside water (hot water) be heated, and silk gum is removed from the silk cocoon.Water is heated to 85 to 95 degrees centigrade.

Boiling unit transport 63 carries rotating shaft 632 to form by boiling unit belt conveyor 631 and a pair of boiling unit.Boiling unit belt conveyor 631 carries rotating shaft 632 to drive by a pair of boiling unit, and this carries rotating shaft 632 to be driven by boiling unit motor 66 to the boiling unit.The BUM_SPEED signal that utilization is sent by control module comes the rotary speed of boiling unit motor is controlled.A plurality of fins 634 are fixed on the boiling unit belt conveyor 631 by integral type, form a plurality of cocoon boiling unit carriages.The silk cocoon is dropping on the cocoon boiling unit carriage from infusion unit 260 under the gravity effect, and is transported to a cocoon boiling unit along an elliptical path by hot water and exports 611 places, thereby is fed in the cocoon letter sorting unit 70.Boiling unit belt conveyor 631 also plays a lid, forces a cocoon to be immersed in the hot water.

A unit 80, middle part and silk cocoon letter sorting unit 70 placed in such a way boiling unit silk cocoon outlet 611 near, promptly make a silk cocoon of discharging from boiling unit 60 can enter into a cocoon letter sorting unit 70, cause silk cocoon letter sorting unit 70 sorts it.The silk cocoon that sorts out is fed to silk and catches in the station 90, and remaining silk cocoon then is fed in the unit 80, middle part.

With reference to accompanying drawing 6, silk cocoon letter sorting unit 70 includes a plurality of parallel letter sorting unit cross bars 71, the first and second letter sorting unit drives chains 72 and 73, the first and second letter sorting

unit rotating shafts

74 and 75, letter sorting unit motor 76 and a silk cocoon spray thrower 77, wherein said a plurality of letter sortings unit cross bar 71 spaced apart each other fixing distance C SU1 (each letter sorting unit cross bar all has two ends).The first end of each letter sorting unit cross bar 71 all is fixed on the first letter sorting unit drives chain 72, and the other end of each letter sorting unit cross bar 71 all is fixed on the second letter sorting unit drives chain 73.

Silk cocoon letter sorting unit 70 is used to sort out those silk cocoons wideer than predetermined threshold CSU1.Those silk cocoons narrower than predetermined threshold CSU1 then drop between parallel letter sorting unit cross bar the unit 80, middle part.

All have two sprocket wheels in each letter sorting

unit rotating shaft

74 and 75, first sprocket wheel is fixed on the end of letter sorting unit rotating shaft, and second sprocket wheel is fixed on the another one end of this letter sorting unit rotating shaft.Two first sprocket wheels that sort in the

unit rotating shaft

74 and 75 all are configured to match with the first letter sorting unit drives chain 72, and when 76 pairs first and second letter sortings of letter sorting unit motor

unit rotating shaft

74 and 75 drives, the first letter sorting unit drives chain 72 is driven.Second sprocket wheel in the first and second letter sorting

unit rotating shafts

74 and 75 all is configured to match with the second letter sorting unit drives chain 73, and when 76 pairs first and second letter sortings of letter sorting unit motor

unit rotating shaft

74 and 75 drives, the second letter sorting unit drives chain 73 is driven.

The first letter sorting unit rotating shaft 74 is placed in the water surface below in the tank 250, and the second letter sorting unit rotating shaft 75 is placed in water surface top, and catches station 90 near silk.

Silk cocoon in the boiling unit 60 drop under the gravity effect one appear position EP near, wherein appearing EP place, position, reveal below the water surface of letter sorting unit cross bar 71 in the tank 250.These cocoons by letter sorting unit cross bar 71 along the straight line path of an inclination from appearing the top that position EP crosses the second letter sorting unit shaft 75, and be fed to silk and catch in the station 90.Silk cocoon letter sorting unit 70 also is used to receive the silk cocoon that comes from circular channel 256, and these cocoons are sorted.

The silk cocoon is heated when passing boiling unit 60, thus the silk gum in the softening silk cocoon.Silk gum after the heating can make a cocoon adhere to each other mutually.For these cocoons being separated from each other out and for pass silk seizure station 90 at the silk cocoon before, making these cocoons harden, need cool off these cocoons.When the silk cocoon being carried, utilize the relative colder water (about 10 to 25 degrees centigrade) that comes from a cocoon spray thrower 77 that these cocoons are washed by letter sorting unit cross bar.Silk cocoon spray thrower 77 is placed in the top of the second letter sorting unit rotating shaft 75, and in the face of letter sorting unit cross bar 71.

It is occupied by rotating disc type trap setting 91 and circular passage 99 that silk is caught station 90.Silk is caught station 90 is configured to seek silk under the condition of not damaging a cocoon end, and the silk end of finding is fed in the linear feed station 109.Trap setting 91 includes a plurality of hairbrush (general reference numeral is 901), and these hairbrush move back and forth around their rotating shaft, and 99 progressively moves along the circular passage.

Hairbrush 901 is configured to come in contact with the top of circular passage 99 internal thread cocoons, seeks out the silk end and catch this silk end under the condition of not damaging a cocoon.Reversing of hairbrush 901 rotatablely moves, and (return rotary motion) meeting is feasible be detained the relative long time with the contacted silk of hairbrush cocoon in circular passage 99, thereby the possibility of silk end is found out and caught in raising.Reversing rotatablely moves can force a cocoon to move to next hairbrush from a hairbrush, perhaps opposite.Usually, the silk cocoon is submerged in the water, and its upper end, is come to come in contact with the upper end of silk cocoon by making hairbrush 901 enter into water near the water surface.

Circular passage 99 is sealed along its length direction by lid 991, has a slit on the lid 991, and the trap setting support arm can move in this slit.Hairbrush is fastened on the edge of slit, thereby the heat that has reduced around it scatters and disappears, and reduced the energy that is consumed when water heated.

With reference to accompanying drawing 7 to 11, the circular upper 911 of trap setting is connected in the vertical trap setting rotating shaft 912, is rotated motion, and around it by 93 of vertical trap setting sleeve pipes around.Trap setting sleeve pipe 93 is fixed on the bottom 251 of tank 250, and perpendicular to this bottom 251.The upper end of vertical trap setting rotating shaft 912 is fixed on the circular upper 911, the bottom of vertical trap setting rotating shaft 912 is fixed on the vertical trap setting rotating shaft disk 9121, and trap setting rotating shaft disk 9121 is suitable for matching with a trap setting rotating shaft belt 9122.Vertical trap setting rotating shaft 912 is activated under the frictional force effect of trap setting rotating shaft belt 9122, and trap setting rotating shaft belt 9122 is driven by trap setting rotating shaft motor 9123.

A plurality of trap setting support arms that radially extend all have a fork-shaped end, and are installed on the top 911 of trap setting by pivot is moving by means of a plurality of trap setting axles.

A fork-shaped end of first element 922 of trap setting support arm 92 is passed in trap setting rotating shaft 921, and passes the radially extending element 9111 that is fixed on the trap setting circular upper 911.The other end of first element 922 is fixed on the trap setting support arm sleeve pipe 924 in the trap setting support arm 92, and trap setting support arm rotating shaft 925 is rotated in this support arm sleeve pipe 924.Trap setting support arm sleeve pipe 924 and trap setting support arm shaft 925 are all perpendicular to first element 922 of trap setting support arm 92.The support arm disk 926 of trap setting is fixed in the support arm rotating shaft 925 of trap setting, and is used for coming the rotation status of trap setting support arm rotating shaft 925 is controlled according to horizontal guide groove 941.

An end of trap setting support arm rotating shaft 925 is fixed on the hairbrush 9271, and hairbrush 9271 includes the hairbrush base portion 927 of indent and a large amount of plastics manes 929.A large amount of plastics manes are fixed on the hairbrush base portion 927.Mane 929 is made by the polymerization filament, and these polymerization filaments have very high silk capturing ability.Usually, in hairbrush base portion 927, be formed with a plurality of recesses, and each recess all is suitable for fixing some manes.Recess 9281 to 9289 and the mane of being fixed by them approximately become 35 angles of spending with the support arm shaft 925 of trap setting.Recess 9271 to 9273 and the support arm rotating shaft 925 that is in substantially parallel relationship to trap setting by the mane that they are fixed.Recess 9281 to 9286, recess 9287 to 9299 and recess 9271 all are obliquely installed to 9273, and are respectively first distance R 1, second distance R2 and the 3rd distance R 3 with the spacing of trap setting support arm rotating shaft 925.R1＜R2＜R3。

Trap setting element 95 is connected on the vertical trap setting sleeve pipe 93, is rotated motion.The top of trap setting element 95 is processed to an annulus, and is formed with the horizontal guide groove 941 of trap setting on the circumference of this annulus.The horizontal guide groove 941 of trap setting is suitable for coming in contact with catching support arm disk 926 in such a way, i.e. the spinning movement of trap setting element 95 can force the support arm disk 926 of trap setting to turn round.

An end of a trap setting element lever 951 that radially extends is fixed on the bottom of trap setting element 95, and the another one end is installed on the end of pivoted lever 952 by pivot is moving.Match with a fulcrum post 953 in the another one end of pivoted lever 952.Fulcrum post 953 is fixed on the rotating disk 954 in such a way, and promptly this fulcrum post 953 will carry out angular movement under the effect of rotating disk 954.Rotating disk 954 is rotated driving by rotary motor 955 by angle.

The angular movement meeting of rotating disk 954 forces trap setting element 95 to carry out angular movement alternately., fulcrum post 953 carries out when mobile the 95 inhour rotations of trap setting element when deviating from trap setting element 95.When fulcrum post 953 when trap setting element 95 moves, trap setting element 95 turns clockwise.

Rotatablely moving of the circular upper 911 of trap setting can cause moving along a circular path such as trap setting support arm 92, hairbrush base portion 927, the rotating shaft 924 of trap setting support arm and mane 929 such trap setting support arms.When the support arm disk 926 of trap setting comes in contact with horizontal guide groove 941, can be further carry out circular motion alternately around the support arm shaft 924 of trap setting such as the such hairbrush of hairbrush 9271, wherein said hairbrush 9271 includes hairbrush base portion 927 and mane 929.

Article one, bending guide rail 94 is fixed on the centrifugal disc 98, and this centrifugal disc 98 is connected on the trap setting sleeve pipe 93.Be suitable for the trap setting sleeve pipe 924 contacted bending guide rails 94 of hollow, after hairbrush on being connected the trap setting support arm shifts out from circular passage 99 each trap setting support arm is raised up, and before hairbrush enters into annular compartment 99, each trap setting support arm is settled out.Trap setting support arm 92 carries out elevating movement after shifting out from annular compartment 99, so that make the silk that captures by hairbrush 9271 be placed on the oakum gatherer 100, this oakum gatherer 100 is installed on the landing path of trap setting support arm 93 in such a way, promptly can make hairbrush 9271 roll across 1/3rd of panel girth in the oakum gatherer 100.Utilize this mode, can guarantee to catch silk and they are wound on the oakum gatherer 100.Trap setting support arm 92 is forced to sink relatively apace, so that the silk end that is searched out still by 92 seizure of trap setting support arm firmly, till being transported to oakum gatherer 100.Usually, a fork-shaped cleaning plant (not shown) is placed the landing path of trap setting support arm in such a way, can make that promptly before silk was fed into oakum gatherer 100, the silk of a part of dust and entanglement was caught by this fork-shaped cleaning plant.

With reference to accompanying drawing 12 to 14, it is occupied by base portion 101, linear band tooth transport 102, tilting bar 103, hexagon oakum gatherer 100, silk cutter sweep 104 and silk cocoon vibration cross bar with the linear feed station 109 of a conveying mechanism part to constitute cleaning.Linear feed station 109 is configured to catch station 90 from silk and receives silk, and removes with dust, disentanglement and with the silk that tangles and the shell of silk cocoon, thereby a continuous silk is fed on the silk guidance axis 120.

The toothed conveying disk 1021 in bottom is connected the bottom band tooth of an inclination and carries in the rotating shaft 1022, is rotated motion, and the bottom band tooth conveying cylinder 1023 and the base portion 101 of inclination passed in wherein said conveying rotating shaft 1022.The toothed conveying disk 1029 in top is connected the top band tooth of an inclination and carries in the rotating shaft 1208, is rotated motion, and the top band tooth conveying cylinder 1207 and the base portion 101 of inclination passed in wherein said conveying rotating shaft 1208.The top band tooth that tilts carries rotating shaft 1208 to carry rotating shaft 1022 to parallel with the bottom band tooth that tilts, and all with 101 one-tenth about 100 angles of spending of base portion.The band tooth of bottom carries disk 1021 to catch station 109 facing to silk, and the band tooth on top carries disk 1029 facing to silk guidance axis 120 and middle part pole 230.

The band tooth on top carries the circumference of disk 1029 to carry the circumference of disk 1021 greater than the band tooth of bottom.On each circumference, all be formed with a groove, and this groove is configured to match with inside part with tooth belt conveyor 1025.The band tooth that the band tooth on top carries disk 1029 to be higher than the bottom is carried disk 1021.

Smooth tilting bar 103 is configured to prevent that the part of advancing in opposite direction on the silk carried along silk guidance axis 120 directions by the part of band tooth belt conveyor 1025 and this band tooth belt conveyor 1025 from coming in contact.Smooth tilting bar 103 has a sloping portion 1031, and this sloping portion 1031 is fixed on the base portion 101 by two vertical cross bar parts 1032 and 1034.Smooth tilting bar 103 by 1025 of toothed belt conveyors around.Vertical cross bar part 1032 is facing to the bottom band tooth conveying cylinder 1023 that tilts, and vertical bar part 1034 is facing to the top band tooth conveying cylinder 1207 that tilts.Sloping portion 1031 is placed in the top that the band tooth on top carries the band tooth of disk 1029 and bottom to carry disk 1021.

Oakum gatherer 100 includes the oakum gatherer rotating shaft 1001 of a level, this oakum gatherer rotating shaft 1001 is connected on the oakum station support member 1002 of a pair of level and rotatablely moves, described this to support member 1002 perpendicular to oakum gatherer rotating shaft 1001 and be fixed on the base portion 101.Oakum gatherer sleeve pipe 1003 be looped around oakum gatherer rotating shaft 1001 around, and be fixed on the rotating shaft 1001 of oakum gatherer and a plurality of fin 1004 that radially extends.Radially the fin 1004 of Yan Shening is fixed in the oakum gatherer rotating shaft 1001, forms a hexagon.Oakum gatherer 100 also can be processed to other form, such as cylinder.Place, an end in oakum trap axis 1001 is formed with an oakum station groove 1005, and this oakum station groove 1005 is configured to match with an oakum rotating shaft belt 1006.Oakum gatherer rotating shaft 1001 is activated under the frictional force effect of oakum rotating shaft belt 1006, and oakum rotating shaft belt 1006 is driven by oakum gatherer motor 1007.A plurality of pins 1008 that radially extend are fixed on the circumference that radially extends fin.

Oakum trap axis 1001 parallels with base portion 101, and parallels with horizontal ledge on the smooth tilting bar 103.The first end 10001 of oakum gatherer 100 is caught station 90 facing to silk, and the second end 10002 of this oakum gatherer 100 is facing to middle part pole 230.Three pins that radially extend are positioned near the first end 10001, and the 4th pin is positioned near the second end 10002.

A plurality of fins 1004 that radially extend move along a circular path.The extreme higher position in this path is known as the top in oakum gatherer path.Oakum gatherer 100 and smooth tilting bar 103 are configured to make that the major part of smooth tilting bar 103 all is lower than the top in oakum gatherer path.The tilt height of part 1031 of smooth tilting bar 103 equals the height at oakum gatherer 100 tops, and wherein the top of oakum gatherer 100 is near the second end 10002 of oakum gatherer 100.Silk cutter sweep 104 is positioned near the second end 10002, and the silk that is configured to and is transported by linearity band tooth transport 102 comes in contact, come it to be cut, and make silk by silk guidance axis 120 clamp column near the end of silk.The remainder of silk is looped around on the oakum station 100.Silk cutter sweep 104 includes the vertical silk cutter sweep support member and the heating element heater of a level.

Silk cocoon vibration cross bar 110 vibrates in such a way, can prevent that promptly silk on those its is looped around a silk cocoon on the oakum gatherer 100 and is pullled and enter in the oakum gatherer 100, and prevent that them from adhering on the cocoon vibration cross bar 110.Silk cocoon vibration cross bar 110 makes that a cocoon is subjected to percussion, helps remove dust, unclamp and removes the silk of entanglement and shell is removed from the silk cocoon.

With reference to accompanying drawing 15, silk cocoon vibration cross bar 110 is moved by pivot by means of the rotating shaft 114 of vibration cross bar and is installed on the base portion 101, and two pressing plates 113 that are fixed on the base portion 101 are passed in wherein said vibration cross bar rotating shaft 114.Silk cocoon vibration cross bar 110 is forced to upper and lower moving under the effect of vibration support arm 115.An end of vibration support arm 115 is fixed on the pressing plate 113, and matches with a vibration pin 116 in the another one end of vibration support arm 115.Vibration pin 116 is fixed on the vibrating disk 117 in such a way, promptly can carry out angular movement under the effect of vibrating disk 117.Vibrating disk 117 is driven by vibrating motor 118 and does angular movement.The angular movement meeting of vibrating disk 117 forces a cocoon vibration cross bar 110 to carry out angular movement alternately.When vibration pin 116 moved down, silk cocoon vibration cross bar moved down, otherwise just the opposite.

Silk cocoon vibration cross bar 110 and a horizontal baffle 112 have formed a slit, and the silk of being carried by linearity band tooth transport 102 can move in this slit.Silk cocoon vibration cross bar 110 can prevent that the cocoon from being pullled and enter in the oakum gatherer 100.

Cleaning is made up of silk guidance axis 120 and zigzag carousel conveyor 130 with the rotating disc type transport 334 in the conveying mechanism.Rotating disc type transport 334 is suitable for receiving the silk end from linear feed station 109, and it is fed in the silk processing station.

The silk guidance axis 120 of taper is configured to receive from linearity band tooth transport 109 silk of the continuous unwinding of a velamen, after cutting, silk is fed in zigzag carousel conveyor 130 and the rotating disc type catcher 150 by 104 pairs of ends of silk cutter sweep with silk.Silk guidance axis 120 places the top of zigzag carousel conveyor 130 with the upper end of silk, so as this silk be placed in zigzag carousel conveyor 130 circumference in the path of the path of process and 150 processes of rotating disc type catcher.

With reference to accompanying drawing 16, a thinner end portion 122 of silk guidance axis 120 is facing to oakum gatherer 100, and bigger another one end 121 is facing to middle part pole 230.Near the another one end of silk guidance axis 120, be formed with a silk guidance axis groove, and this silk guidance axis groove is configured to match with a silk guidance axis belt.Silk guidance axis 120 is activated under the frictional force effect of silk guidance axis belt, and silk guidance axis belt is driven by silk guidance axis motor.

With reference to accompanying drawing 17 and 19, zigzag carousel conveyor 130 is installed on the pole 230 of middle part, is rotated motion.Zigzag carousel conveyor 130 turns clockwise, be suitable for receiving a large amount of silk from silk guidance axis 120, and these silk are fed in a plurality of rotating disc type silk catchers, such as the rotating disc type catcher 150 that is obliquely installed above zigzag carousel conveyor 130.Zigzag carousel conveyor 130 has tooth on its circumference, and the number of these teeth is the twice that silk is handled the station number at least.

Each rotating disc type silk catcher all is connected on the zigzag carousel conveyor 130, be rotated motion, and placed in such a way near the circumference of zigzag carousel conveyor 130, promptly can make the silk that receives by zigzag carousel conveyor 130 be caught by one in the described rotating disc type silk catcher.

Rotating disc type catcher 150 includes: vertical rotating disc type catcher cylinder 151, this rotating disc type catcher cylinder 151 be looped around a vertical rotating disc type catcher rotating shaft 152 around; The bottom of vertical rotating disc type catcher rotating shaft 152, zigzag carousel conveyor 130 is passed in this bottom; The rotating disc type catcher support arm 154 that a pair of horizontal radial extends, this is fixed on the vertical rotating disc type catcher cylinder 151 rotating disc type catcher support arm 154; And a horizontally disposed rotating disc type catcher groove 155, this rotating disc type catcher groove 155 is suitable for matching with a rotating disc type catcher belt 156, forces described a plurality of rotating disc type catcher to be rotated around their rotating shaft.

Rotating disc type catcher support arm 154 is configured to catch a silk, wherein said silk is by a tooth clamping in silk guidance axis 120 and the one group of tooth, described that the group tooth be formed on the circumference of zigzag carousel conveyor 130, and be positioned at rotating disc type catcher 150 near.The spinning movement meeting of rotating disc type catcher support arm 154 forces silk to be wound on the rotating disc type catcher cylinder 151.

In the rotating disc type catcher a pair of rotating disc type catcher support arm process circular path with by a pair of rotating disc type catcher support arm in the next rotating disc type catcher the circular path of process overlap.In order to prevent that these two pairs of support arms from bumping, the position of wherein a pair of rotating disc type catcher support arm is higher than the position of another one rotating disc type catcher support arm.

Be provided with a plurality of silk around middle part pole 230 and handle station.Each silk is handled station and all is configured to receive a large amount of silk from zigzag carousel conveyor 130, and generates the silk thread of a predetermined thickness.Each silk is handled station and is handled station silk catcher (usually, each handle station silk catcher form by silk catcher in the middle of a push rod and), silk thread Defect Detection device, silk thickness monitor, silk twisting and guide unit, a winding unit and a drying unit by one.

For convenience of description, handle station 300 with reference to silk.This silk is handled station 300 and is included and handle 301 (being made up of push rod 160 and middle silk catcher 140 usually) of station silk catcher, silk thread Defect Detection device 170, silk thread thickness monitor 180, silk thread twisting and guide unit 190, winding unit 200 and drying unit 210.

The discoid push rod base portion 161 of a level is fixed on the pole 230 of middle part.Push rod base portion 161 is positioned at the below of zigzag carousel conveyor 130, and is configured to support near a plurality of push rods that are obliquely installed push rod base portion 161 circumference.Radially the horizontal push 160 of Yan Shening will move along the straight line path after receiving a PUSH_1 control signal.With reference to accompanying drawing 21, this straight line path originates in the top of push rod base portion 161 circumference, across the top of crossing zigzag carousel conveyor 130 circumference, and end at the middle silk catcher 140 that is positioned at push rod 160 the place aheads near.Push rod 160 is preferably driven by a pneumatic actuating device.

When push rod 160 receives a PUSH_1 control signal that comes from control module 280, this push rod 160 will move along ending near middle silk catcher 142 straight line paths, and wherein said middle silk catcher 142 is positioned at the place ahead of push rod 160.If one is passed the straight line path of push rod 160 processes by the silk that is holding one of in a plurality of rotating disc type catchers, in the middle of this bar silk will be fed to so in the silk catcher 140.

With reference to 18,20 and 21, middle silk catcher 140 includes a propeller-like bottom (being screw) 141, this propeller-like bottom 141 is fixed on the middle silk catcher disk 143, and they two all be connected in the middle of clasp shape on the silk catcher base portion 142, be rotated motion.The medial surface of middle catcher base portion 142 faces the circumference of zigzag disk 130.Be formed with a middle silk catcher groove 144 at the circumference place of middle silk catcher disk 143, and this centre silk catcher groove 144 is suitable for matching with silk catcher belt 146 in the middle of, and described middle silk catcher belt 146 is used to drive described a plurality of middle silk catcher.

Article one, vertical middle silk catcher groove 147 passes the middle part of screw 141, passes middle silk catcher disk 143 and passes middle silk catcher base portion 142.

Middle silk catcher 140 is configured to receive silk from push rod 160, this root silk is attached in other silk of sending here by middle silk catcher groove 146, these silk are carried out the filature operation, and they are fed in the silk thread Defect Detection device 170.

Silk thread Defect Detection device 170 is suitable for the too thick situation of sensing silk thread, and sends out a THICK_1 signal to control module 280 in view of the above, thereby stops by the winding operation that twines the 200 pairs of silk threads in unit.With reference to accompanying drawing 22 to 23, Defect Detection device support member 172, Defect Detection device rotating shaft 173 and Defect Detection device support arm position detector 174 that silk thread Defect Detection device 170 includes Defect Detection device support arm 171, vertically is provided with.Defect Detection device support arm 171 is moved by pivot by means of the rotating shaft 173 of Defect Detection device and is installed on the Defect Detection device support member 172.Place, an end at Defect Detection device support arm 171 is formed with a slit, and this slit is configured to just can pass this slit as long as silk thread is not too thick.As long as silk thread is not too thick, Defect Detection device support arm 171 will be positioned at the primary importance place so.When silk thread is too thick, silk thread will be trapped in this slit, and cause Defect Detection device support arm 171 to rotate up, and arrive second place place.Defect Detection device support arm position detector 174 detects Defect Detection device support arm 171 and is positioned at second place place, and sends out a THICK_1 signal to control module 280.

Silk thread thickness monitor 180 is suitable for the too thin situation of sensing silk thread, and send out a THIN_1 signal to control module 280, thereby this control module 280 sends out a series of PUSH_1 signals to push rod 160, so that catch more silk, and they is attached in this rhizoid line.

With reference to accompanying drawing 24 to 25, thickness monitor support member 182, thickness monitor rotating shaft 183, thickness monitor support arm position detector 184 and thickness monitor counterweight 185 that silk thread thickness monitor 180 includes thickness monitor support arm 181, vertically is provided with.Thickness monitor support arm 181 is moved by pivot by means of the rotating shaft 183 of thickness monitor and is installed on the thickness monitor support member 182.Thickness monitor counterweight 185 forces thickness monitor support arm 181 to drop to the primary importance place under the gravity effect.Place, the other end at thickness monitor support arm 181 is formed with an irregular quadrangle slit 186, and this slit 186 is configured to, under the effect of the power that silk thread produces in predetermined thickness scope, can force thickness monitor support arm 181 to remain on second place place.As long as silk thread is enough thick, so just can force thickness monitor support arm 181 to be positioned at second place place.When silk thread is too thin, will lack the effect that enough frictional force overcomes thickness monitor counterweight 185, and thickness monitor support arm 181 departs from the second place with pivot.Thickness monitor support arm position detector 184 detects thickness monitor support arm 181 and is not positioned at second place place, and sends out a THIN_1 signal to control module 280.Thickness monitor counterweight 185 is made up of a screw and a nut, and is configured to calibrate by the described nut of rotation that is spirally connected or is not spirally connected.

With reference to accompanying drawing 26, silk thread twisting is made up of three guide wheels 191 to 193 and eccentric guide wheel 194 with guide unit 190.First guide wheel 191 is connected on the Defect Detection device support member 172, is rotated motion, and is placed in the top of Defect Detection device axle 173.Second guide wheel 192, the 3rd guide wheel 193 and eccentric guide wheel 194 all are connected on the thickness monitor support member 182, are rotated motion.Second guide wheel 192 is positioned at the top of first guide wheel 191, and is positioned at the below of thickness monitor support arm position detector 184.Eccentric guide wheel 194 is positioned at the below of irregular quadrilateral slit 186, and the 3rd guide wheel is positioned at the top of irregular quadrilateral slit 186.Eccentric guide wheel 194 and the 3rd guide wheel 193 are configured to receive a rhizoid line, and guide it and pass irregular quadrangle slit 186, are fed to silk thread and twine in the guide 202.

Eccentric guide wheel 194 is configured to receive a rhizoid line, and forces its swing, is removed to force a part that is absorbed moisture in this silk thread.Eccentric guide wheel 194 has a disc outside, is formed with an eccentric groove in this disc outside, and this off-centre groove is suitable for receiving described silk thread.

The silk thread of silk catcher 140 is guided second guide wheel 192 in the middle of coming from, and be not to be guided first guide wheel 191, and twist around the silk thread that is directed to second guide wheel 191 from middle silk catcher 140, be guided again subsequently on the eccentric guide wheel 194, pass irregular quadrangle slit 186 and the 3rd guide wheel 193, final arrival twined in the unit 200.

With reference to accompanying drawing 27 to 29, it is occupied by driven roller 203, bobbin 205, silk thread winding guide 202, winding station belt 206 and the winding station motor 207 of trough of belt to twine unit

200.Twine unit

200 and 210 collaborative works of silk thread drying unit.Twine unit 200 and be configured to receive a rhizoid line, and twine around 205 pairs of silk threads of bobbin from the 3rd guide wheel 193.The rotary speed of twining station motor 207 is controlled by the WSM_SPEED_1 signal that comes from control module 280.Best, control module 280 receives a WSM_SPEED_1 from twining station motor detector ^*Signal, described winding station motor detector are used for the speed of twining station motor 207 is monitored.The trough of belt that the driven roller 203 of trough of belt is connected a level drives in the rotating shaft 2031, is rotated motion, and the trough of belt of described level drives rotating shaft 2031 and passes vertical winding station support member 2012.The driven roller 203 of trough of belt also includes guide groove 2032 and the belt grooves 2033 that spiral is provided with.Usually, guide groove 2032 drives 2031 one-tenth about 30 angles of spending of rotating shaft with the trough of belt of level.Belt grooves 2033 is suitable for receiving belt 206.

Silk thread twines guide 202 and is automatically connected on the winding station base portion 2011 of level by pivot by means of silk thread winding guiding rotating shaft 204.Silk thread twines an end of guiding rotating shaft 204 and passes groove 2025, and this groove 2025 is formed in silk thread and twines in first horizontal component 2024 of guide 202, and silk thread winding guiding rotating shaft 204 is fixed on this first horizontal component 2024.Silk thread twines the another one end of guiding rotating shaft 204 and passes the winding station base portion 2011 of level.An endwise skew of first horizontal component 2024, and be fixed on the contact element, twine on the guide roller 2026 such as silk thread.Silk thread twines guide roller 2026 and is suitable for moving in guide groove 2032 in such a way, the spinning movement that is trough of belt driven roller 203 can force silk thread winding guide roller 2026 to carry out horizontal reciprocating movement, correspondingly, silk thread winding guide 202 also carries out horizontal reciprocating movement.The opposed end that silk thread twines first horizontal component 2024 on the guide 202 is fixed on the end of the upwardly extending silk thread guide 2023 that tilts, and the opposed end of this silk thread guide 2023 is fixed on silk thread and twines on the second vertical part 2021 on the guide 202.

In the another one end of the second vertical part, be formed with a silk thread guide slot 2022.This silk thread guide slot 2022 is suitable for receiving a rhizoid line and it is directed on the bobbin 205.Bobbin 205 also includes a bobbin belt grooves 2053, and this bobbin belt grooves 2053 is suitable for receiving belt 206.

Bobbin 205 is connected in the bobbin rotating shaft 2051 of level and rotatablely moves, and vertical winding station support member 2012 is passed in this bobbin rotating shaft 2051.The bobbin rotating shaft 2051 of level drives rotating shaft 2031 with the trough of belt of level and parallels.Silk thread twines guide 202 is set at bobbin 205 along the traffic direction of silk thread upstream.Bobbin 205 can have multiple shape, such as cylindrical shape.Bobbin 205 can also be made up of a plurality of radially extension fins that are fixed in the horizontal bobbin rotating shaft 2051.

The driven roller of bobbin 205 and trough of belt all is activated under the frictional force effect of belt 206, and belt 206 is driven by bobbin motor 207.The rotary speed of bobbin motor 207 is controlled by described control module.

Best, the inside part facing to middle part pole 230 on belt 206 and the bobbin belt grooves 2053 comes in contact.The uncovered winding station support trenches 2013 of pair of end portions is passed in the bobbin rotating shaft 2051 of level, and this is formed on the circumference of vertical winding station support member 2012 twining station support trenches 2013.Thereby bobbin 205 can be come out by pull from twine station, and places the winding station apace, but need not to interrupt rotatablely moving of belt 206 and trough of belt driven roller 203.

With reference to accompanying drawing 30, silk thread drying unit 210 is made up of a silk thread dry heat element 211 and a dry motor 212, wherein said silk thread dry heat element 211 is facing to bobbin 205, and described dry motor 212 is used to force air to flow to bobbin 205 from the dry element 211 of silk thread.When silk thread was wrapped on the bobbin 205, dry heat element 211 was started working under the effect of the DRY_1 signal that comes from control module 280.

Control module 280 is used for the production process of silk thread is controlled, and it can receive the information relevant with the silk thread processing parameter, and they are adjusted to optimum level.Especially, control module can be controlled the fineness degree of silk thread, and makes that different elements reaches the synchronous working state in this device.Control module 280 includes a CPU and a plurality of I/O interactive interface.These I/O interactive interfaces are suitable for receiving and sending control signal, a plurality of THIN_j signals of a plurality of such as coming from (N1) silk thickness monitor, 0＜j＜=N1 wherein, the a plurality of THICK_j signals that come from a plurality of (N1) parameter Defect Detection device come from a plurality of WSM_SPEED_j and WSM_SPEED_j that a plurality of (N1) twine station motor and a plurality of (N1) winding station motor monitor ^*Signal, and be used for various signals that the speed of the different motors of this device is controlled.

Control module 280 is used to receive the data of a plurality of winding station radial velocities of representative, and temperature, the silk of adjusting hot water from the feed state of 260 pairs of silk cocoons of infusion unit, the time of being detained and boiling unit 60 in view of the above boiling unit 60 are caught, and reversing of hairbrush 901 rotatablely moves and the situation that rotatablely moves of progressively displacement situation, oakum gatherer 100 and linear belt conveyor 120, the situation that rotatablely moves of silk guidance axis 120 and the situation that rotatablely moves of zigzag carousel conveyor 130 and rotating disc type catcher 150 in the station 90.

When needs added silk in silk thread, control module 280 was push control rod, and made winding operation quicken or slow down according to the fineness degree of silk thread.

For example; when control module 280 receives the THICK_1 signal that comes from Defect Detection device support arm position detector 174; to stop at and twine the winding operation of station 200 places by sending out the control signal WSM_SPEED_1 that expression winding station motor must be shut down to twining station motor 207 to silk thread.

When silk thread becomes too thin (such as, when one or more silk rupture or use up), thickness monitor support arm position detector 185 will send out a THIN_1 signal to control module 280.Continue to send out the THIN_1 signal, till the fineness degree of silk thread is recovered.When control module receives the THIN_1 signal, control module will send out a WSM_SPEED_1 signal to twining station motor 207, with the speed of wrap of reduction to silk thread, thereby avoid the length of the too thin part of silk thread long.Control module 280 also will send out the PUSH_1 signal to push rod 160, so that catch new silk, it will be attached in the described silk thread.If do not capture silk within the predetermined time, control module 280 will send out the WSM_SPEED_1 signal so, so that further reduce the speed of wrap to silk thread.When the generation silk thread increases thick situation suddenly, control module 280 will make and twine station motor 207 dead halts.After silk thread returns to required fineness degree, no longer produce the THIN_1 signal, and the speed of wrap of silk thread will return to optimum Working.

A control panel 270 is connected the top of twining station base portion 2011.This control panel 270 has a display screen and a simple and easy keyboard, and allows setting such as the technological parameter of first and second threshold values in each silk processing unit.Control panel 270 allows to a large amount of instruction of control module 280 inputs, such as determining maximum speed of wrap, the current speed of wrap of maintenance that twines in the station or utilizing 280 pairs of speed of wrap of control module to adjust.

The device that is proposed among the present invention carries out work in the following manner:

To under the gravity effect, export the 261 silk cocoons that drop down by infusion unit 260 and be sent in the boiling unit 60, the silk cocoon will be fed on the silk cocoon boiling unit carriage that is formed on the boiling unit belt conveyor 631 via silk cocoon chamber 616 and boiling unit inlet 610 from infusion unit.These cocoons are transported to a cocoon by the elliptical path of passing hot water in the boiling unit 60 along and export 611 places, and then are fed in the cocoon letter sorting unit 70.Pass in the process of boiling unit 60 at the silk cocoon, the silk cocoon is heated and water is fed into wherein, so that part silk silk glue is removed from the silk cocoon.

The silk cocoon is discharged from boiling unit 60 and is appeared near the EP of position dropping into one under the gravity effect, appears EP place, position at this, sorts unit cross bar 71 and reveals from the interior water of tank 250.The silk cocoon is crossed the second letter sorting unit rotating shaft 75 along an angled straight lines path from appearing position EP under the effect of letter sorting unit cross bar 71, and is fed in the silk seizure station 90.When the silk cocoon is carried, utilize the relative colder water that comes from a cocoon spray thrower 77 that they are washed.The silk cocoon narrower than CSU1 drops between the parallel cross bar of letter sorting unit 70 unit 80, middle part.

A silk cocoon that is admitted in the silk seizure station 90 is submerged in the water usually, and their upper end is near the surface of water.Hairbrush 901 comes in contact with the top of silk cocoon, forces them to move in circular passage 99, and adhere to a contacted hairbrush of cocoon on.Hairbrush 901 is configured to can not cause damage to the silk cocoon when coming in contact with the silk cocoon.

Still being retained in silk gum in the cocoon helps silk to adhere to silk to catch on the hairbrush in the station 90.Reversing of these hairbrush rotatablely moves and can feasiblely be detained the relative long time with the contacted silk of these hairbrush cocoon in circular passage 99, and can force a cocoon to move to the another one hairbrush, improve the possibility that the silk end is searched out and catches from a hairbrush.

Discharge and the silk on it are caught a silk cocoon of living by any one hairbrush and are not forced to move through conveyor zones 258 and circular channel 256 from silk seizure station 90, and in the arrival cocoon letter sorting unit 70.

Silk on those its is caught the silk cocoon that a hairbrush in the station 90 captures by silk, still be trapped in the water in the conveyor zones 258, meanwhile, their silk end is fed in the oakum station 100 by a trap setting support arm, described trap setting support arm rises under the effect of bending guide rail 94 in such a way and descends, and promptly can make the silk end be caught by oakum gatherer 100 reliably.The silk gum that still is retained in the cocoon helps oakum gatherer 100 reliably the silk end to be caught.Silk cocoon vibration cross bar is used to prevent that the silk cocoon that the silk on those its is wound on the oakum gatherer 100 from adhering to a cocoon vibration cross bar, and is used for preventing that described silk cocoon from being pullled oakum gatherer 100.

Silk and corresponding silk cocoon are carried along linear feed station 109, meanwhile, dust are removed, and the silk that tangles is untied or removed, and when arriving the end of linear feed station 109 with box lunch silk cocoon, provide a continuous silk.Before arriving described end, utilize the end of 104 pairs of silk of silk cutter sweep to cut.Smooth tilting bar 103 can prevent to be forced to move in opposite direction towards the silk that the silk guidance axis is carried.

The path that silk guidance axis 120 is used for receiving single natural silk and this root silk is placed zigzag carousel conveyor 130 and rotating disc type catcher 130, so that this silk is caught by rotating disc type catcher support arm, and is wrapped on the rotating disc type catcher cylinder.Zigzag carousel conveyor 130 and rotating disc type catcher all turn clockwise, and force a silk and a corresponding silk cocoon to turn clockwise, and are fed to until this silk to be arranged in one of middle part pole 230 silk processing station on every side.

Silk is fed to a silk by means of one with the contacted push rod of this silk and handles in the station, and it is fed to a middle silk catcher that is arranged in pneumatic actuation formula push rod the place ahead.For the ease of being described, suppose that silk is fed to silk and handles in the station 300.

Usually, silk processing station 300 is started working with guide unit 190 and winding unit 200 by silk catcher 140, silk thread Defect Detection device 170, silk thread thickness monitor 180, silk thread twisting in the middle of at least one silk guiding passed.After starting working, each root silk in the middle of being admitted in the silk capture unit 140 will adhere on other silk that before had been fed in this centre silk capture unit 140, and together passes each element in the silk processing station 300 with these silk.

The end of silk is passed middle catcher groove 144 and is passed silk thread Defect Detection device 170, if silk thread is too thick, will send out the THICK_1 signal so, and if so, will stop winding operation.

As long as silk thread is not too thick, the silk that forms this rhizoid line so just will pass twisting and guide unit 190, they be twisted and force their swings here, so that a part that absorbs moisture in the silk is got rid of.

Silk thread passes silk thread thickness monitor 180, and this silk thread thickness monitor 180 is used to sense the situation of silk thread when too thin.If a rhizoid line is too thin, will send out a THIN_1 signal to control module 280 so, handle pneumatic actuation formula push rod 160 by this THIN_1 signal, so that capture new silk and they are attached in the described thin silk thread.The speed of wrap of silk thread continues to descend, and has had enough fineness degrees until silk thread, and speed of wrap also will return to best duty simultaneously.If silk thread does not increase slightly in the section at the fixed time, speed of wrap can further descend so.

Come out from silk thread thickness monitor, silk thread is fed to and twines in the station 200, and passes on the silk thread guide slot 2022 arrival bobbins 205.The rotary speed of bobbin 205 is controlled by control module 280.In twining manipulation process, the silk thread that 210 pairs of silk thread drying units are wound on the bobbin 205 carries out drying.

So far, an embodiment to the modifying device that is used to produce silk thread is described, and includes a preferred embodiment in this embodiment at least.For those skilled in the art, should be understood that, can be improved disclosed theme among the present invention in many ways, and except the preferred form of preceding mask body statement, can imagination go out many other embodiment.Therefore, aforementioned theme should be considered to be used to the present invention that makes an explanation, and be not to be used to limit the present invention, and prolong and to the maximum magnitude that is allowed legally, desirablely be to cover all by appended claim and fall into the improved embodiment with other of in essence design of the present invention and the scope those.Scope of the present invention should allow that explanation and its equivalent are limited by the most wide in range of following claim, and is limited by front content described in detail.

Claims

1. device that is used for producing silk thread from the silk cocoon, this device includes:

A boiling unit, it comprises boiling unit silk cocoon inlet, the outlet of boiling unit silk cocoon and the boiling unit housings that is suitable for receiving a cocoon, the unit housings of boiling simultaneously through boiling water, exports received silk cocoon transmission so that the silk cocoon of boiling is provided to boiling unit silk cocoon; A groove, it is suitable for being filled at least in part water, and this groove receives the silk cocoon of boiling from the outlet of boiling unit silk cocoon simultaneously, and carries the silk cocoon of described boiling towards silk seizure station;

A silk is caught station, and it is configured to contact with the silk cocoon that is provided by described groove, and this silk is caught station contact at least a portion silk cocoon simultaneously, to catch the silk end;

Remove and conveying mechanism at a middle part, it is arranged on, and described silk is caught station and a plurality of silk is handled between the station, be suitable for dust removed from the silk cocoon and in a linear feed station, these silk be transported to a plurality of silk and handle stations, simultaneously should middle part removal and conveying mechanism comprise at least one transport;

A plurality of silk are handled station, be configured to receive from the silk of described middle part removal with the transport of conveying mechanism, each silk processing station that simultaneously described a plurality of silk are handled in the station all is suitable for receiving a large amount of silk, and utilize these silk to produce a rhizoid line, also be used in addition silk thread is wound into bobbin; Simultaneously described a plurality of silk are handled each silk in the stations and are handled station and all have a monitor, are used for the fineness degree of being handled the silk thread that station produces by silk is monitored; And

A control module, this control module are connected electrically in described a plurality of silk and handle on the station, are used for the fineness degree of being handled the silk thread that station produces by silk is controlled.

2. the device described in claim 1 is characterized in that: do not search out the silk cocoon of silk and fracture has taken place the silk on it a silk cocoon and be directed being transported to silk and catch in the station.

3. the device described in claim 1 is characterized in that: described middle part is removed with conveying mechanism and is suitable for the silk that tangles is untied, and the silk that is suitable for before having tangled is removed.

4. the device described in claim 1 is characterized in that: this device is formed in the process of producing silk thread can not cause damage to the silk cocoon.

5. the device described in claim 1, it is characterized in that: this device has less external dimensions.

6. the device described in claim 1 is characterized in that: this device also includes a silk cocoon letter sorting unit, is used for determining those cocoons and will be fed to silk and catches station.

7. the device described in claim 1 is characterized in that: described control module be connected electrically in boiling unit, silk catch station and middle part remove with conveying mechanism on; And

This control module can make boiling unit, silk catch station, the middle part is removed with conveying mechanism and carried out work synchronously.

8. the device described in claim 1 is characterized in that: this device is suitable for receiving a silk cocoon from an infusion unit, and this infusion unit is connected electrically on the control module; And

This control module can be controlled to the speed of this device feed from infusion unit the silk cocoon.

9. the device described in claim 1 is characterized in that: described a plurality of silk are handled stations and are radially arranged with respect to the central shaft of this device.

10. the device described in claim 1 is characterized in that:

Described silk thread thickness monitor is used for respect to one first predetermined threshold the fineness degree of silk thread being monitored;

And each silk is handled station and is also included:

One twines station, is used for silk thread is twined, and the speed of wrap of this winding station is controlled by described control module;

Handle station silk catcher for one, be used for catching a silk and this root silk being sent to silk thread twisting and guide unit; And

A silk thread is twisted and guide unit, is used for a large amount of silk is twisted, and these silk and silk thread are guided, and passes silk thread thickness monitor from handling station silk catcher, twines station and arrive.

11. the device described in claim 10 is characterized in that: each silk is handled station and is also included a silk thread flaw monitor, is used to receive a rhizoid line and senses the situation of rhizoid line when thicker than one second predetermined threshold.

12. the device described in claim 10 is characterized in that: each silk is handled station and is also included a drying unit, is used for when the winding station twines silk thread silk thread being carried out drying; And

Described silk thread twisting includes an eccentric wheel with guide unit, and this eccentric wheel is configured to force silk thread swing in such a way, promptly moisture can be removed from silk thread.

13. the device described in claim 10, it is characterized in that: each is handled station silk catcher and forms by a middle silk catcher and a push rod, the silk catcher has a central shaft in the middle of described, and be configured on this axle, be rotated, a large amount of silk is attached in the rhizoid line; And

Described push rod is suitable for moving along the straight line path, and when a silk and this push rod come in contact, in the middle of this root silk is fed in the silk catcher.

14. the device described in claim 13 is characterized in that: described push rod is connected electrically on the described control module, and when a rhizoid line was thinner than first predetermined threshold, described control module forced push rod to move along described straight line path.

15. the device described in claim 10 is characterized in that: described winding station comprises:

A silk thread twines guide, is used to receive a rhizoid line and this rhizoid line is directed into bobbin;

The guide of a trough of belt is used to force silk thread to twine guide and carries out horizontal reciprocating movement;

One twines the unit motor, is used to drive the guide and the described bobbin of described trough of belt.

16. the device described in claim 15, it is characterized in that: the guide of described trough of belt is installed in the horizontal drive rotating shaft of a trough of belt and rotatablely moves, and the guide of described trough of belt has the guide groove that a spiral is provided with, and is used for the reciprocating motion of level that rotatablely moving of this trough of belt guide converted to.

17. the device described in claim 10 is characterized in that: described silk thread thickness monitor comprises:

A thickness monitor support arm, this thickness monitor support arm is suitable for receiving a rhizoid line, and positions according to the fineness degree of this rhizoid line;

A thickness monitor support arm position detector is used for the position of thickness monitor support arm is detected, and gives described control module with its position condition notification.

18. the device described in claim 17, it is characterized in that: described silk thread thickness monitor support arm is moved by pivot by means of the rotating shaft of thickness monitor and is installed on the thickness monitor support member, and a thickness monitor counterweight is used to force described thickness monitor support arm to drop to a primary importance place under the gravity effect;

The place is formed with an irregular quadrangle slit in the another one end of thickness monitor support arm, and this irregular quadrangle slit is configured to force thickness monitor support arm to arrive a second place place under the frictional force effect that silk thread produced in a predetermined thickness scope.

19. the device described in claim 18, it is characterized in that: described silk thread twisting includes an eccentric guide wheel with guide unit, be used to receive a rhizoid line, and force this rhizoid line swing in such a way, promptly can force the portion of water in this rhizoid line to be removed.

20. the device described in claim 11 is characterized in that: described silk thread Defect Detection device comprises:

A Defect Detection device support arm, this Defect Detection device support arm is suitable for receiving a rhizoid line, and positions according to the fineness degree of this rhizoid line;

A Defect Detection device support arm position detector is used for the position of Defect Detection device support arm is detected, and gives described control module with its position condition notification.

21. the device described in claim 1, it is characterized in that: it is occupied by a rotating disc type trap setting and a circular passage that described silk is caught station, described rotating disc type trap setting includes a plurality of hairbrush, these hairbrush be configured to the circular passage in the silk cocoon come in contact, seek and catch the end of a silk.

22. the device described in claim 21 is characterized in that: each hairbrush all has a rotating shaft, and these hairbrush are forced to reverse around its rotating shaft and rotatablely move, and carries out translation simultaneously along the circular passage.

23. the device described in claim 22 is characterized in that: have the plastics mane on the described hairbrush.

24. the device described in claim 23 is characterized in that: described mane is made by the polymerization filament, and these polymerization filaments have very high silk end capture ability.

25. the device described in claim 21 is characterized in that: described circular passage is by a closed with covers that has a slit, and described slit is configured to allow described hairbrush to carry out translation along the circular passage.

26. the device described in claim 21 is characterized in that: the hairbrush that shifts out from described circular passage is done elevating movement, with the end of a silk be fed to described middle part remove with conveying mechanism in.

27. the device described in claim 26 is characterized in that: described rotating disc type trap setting also comprises:

A plurality of trap setting support arms, an end of each trap setting support arm is connected on the hairbrush, and the another one end is connected on the upper end of a trap setting, and the upper end of this trap setting is suitable for forcing a plurality of trap setting support arms to carry out translation along the circular passage;

A trap setting element, this trap setting element are suitable for carrying out angular movement alternately, and are suitable for forcing reversing around the rotating shaft of trap setting support arm with the contacted trap setting support arm of this trap setting element and rotatablely move.

28. the device described in claim 1 is characterized in that:

Described linear feed station is used for catching station from silk and receives a silk, and a continuous silk is sent in the rotating disc type transport, and remove at described middle part and conveying mechanism also comprises:

A rotating disc type transport is used for handling the described continuous silk of station feed to a plurality of silk, and wherein these silk processing stations are radially arranged with respect to the central shaft of this device.

29. the device described in claim 28 is characterized in that: described rotating disc type transport comprises:

A zigzag carousel conveyor, this zigzag carousel conveyor is installed into and can be rotated motion around the central shaft of this device, and be suitable for receiving described continuous silk, in the motion path that one of is placed in a plurality of rotating disc type silk catchers, wherein said a plurality of rotating disc type silk catchers are positioned near the circumference of zigzag carousel conveyor.

30. the device described in claim 29, it is characterized in that: each rotating disc type silk catcher all has a rotating shaft, this rotating shaft is connected on the zigzag carousel conveyor, and each rotating disc type silk catcher all is configured to be rotated motion around its rotating shaft.

31. the device described in claim 30, it is characterized in that: each rotating disc type silk catcher also includes a pair of horizontal mounting arm, this is connected on the rotating disc type catcher cylinder horizontal mounting arm, this rotating disc type catcher cylinder is connected again in the described rotating shaft, described horizontal mounting arm is configured to catch a silk, and makes this root silk be wrapped on the rotating disc type catcher cylinder.

32. the device described in claim 29 is characterized in that: this device also comprises the silk guidance axis of taper, is used for receiving a silk from described linear feed station, and gives the zigzag carousel conveyor with this root silk feed.

33. the device described in claim 28 is characterized in that: described linear feed station is suitable for the silk of dust and entanglement is got rid of from the silk cocoon.

34. the device described in claim 33 is characterized in that: described linear feed station comprises:

A toothed linear transport is used for a silk is delivered to the rotating disc type transport; With

An oakum gatherer is used for silk is twined and the silk of dust and entanglement is collected.

35. the device described in claim 34, it is characterized in that: described linear feed station also comprises a silk cutter sweep, this silk cutter sweep is positioned near the rotating disc type transport, is used for the end of silk is cut, and silk can be fed in the rotating disc type transport.

36. the device described in claim 34, it is characterized in that: described linear feed station also comprises a silk cocoon vibration cross bar, be used to prevent that the silk cocoon that silk is wound on the oakum gatherer on it from adhering to a cocoon vibration cross bar, and prevent that described silk cocoon from being pullled and enter into described oakum gatherer.

37. the device described in claim 36 is characterized in that: described silk cocoon vibration cross bar and oakum gatherer make that all silk suffers percussion, and this percussion assists in removing the silk of dust and entanglement.

38. the device described in claim 1 is characterized in that:

Described boiling unit housings is suitable for splendid attire water, and described boiling unit also comprises:

A boiling unit transport is used for the silk cocoon is carried, and water is fed in the cocoon;

A boiling unit heating element heater is used for water boil, thereby the silk cocoon in the water is carried out boiling.

39. the device described in claim 1, it is characterized in that: described silk thread thickness monitor is used for respect to one first predetermined threshold the fineness degree of silk thread being monitored, when silk thread was thinner than this first predetermined threshold, described control module made that the speed of wrap of this rhizoid line is slack-off.

40. the device described in claim 39 is characterized in that: when the thickness of silk thread returned on first predetermined threshold, control module made speed of wrap accelerate.

41. the device described in claim 40 is characterized in that: if silk thread keeps thinner than first predetermined threshold in first predetermined amount of time always, so described control module will make the speed of wrap of this rhizoid line further descend.

42. the device described in claim 41 is characterized in that: described speed of wrap continues to descend, until shutdown.

43. a method that is used for producing from the silk cocoon silk thread, this method includes following step:

Receive the silk cocoon;

These cocoons are carried out boiling and water is fed into wherein;

Seek out the end of silk and catch this silk end;

Remove the silk of dust and entanglement, and silk is transported in a plurality of silk processing stations; And

Utilize a large amount of silk to produce a rhizoid line, meanwhile the fineness degree of being handled each rhizoid line that stations produce by a plurality of silk is controlled.

44. the method described in claim 43, it is characterized in that: do not sought out those cocoons of silk and its and go up the silk cocoon that fracture has taken place silk and experience the step of seeking silk end, removal dust and producing a rhizoid line once more, till all basically silk all are extracted out.

45. the method described in claim 43 is characterized in that: in the production process of described silk cocoon, can not cause damage to the silk cocoon.

46. the method described in claim 43 is characterized in that: after the step of seeking the silk end is the separation step that is used to topple over a cocoon.

47. the method described in claim 43, it is characterized in that: seeking the silk end and catching in the step of silk end, forcing a plurality of hairbrush to reverse around their rotating shaft rotatablely moves, force these hairbrush to carry out translation simultaneously, come to come in contact with the silk cocoon of in this circular passage, carrying along a circular passage.

48. the method described in claim 43 is characterized in that: in the step of the silk of removing dust and entanglement, make silk suffer percussion.

49. the method described in claim 43 is characterized in that: the step of utilizing a large amount of silk to produce silk thread comprises:

A large amount of silk combined form a rhizoid line;

Fineness degree to silk thread is monitored;

Silk thread is wound on the bobbin, and the fineness degree of speed of wrap and silk thread is relevant.