Summary of the invention
The object of the invention is to provide a kind of high-performance sulfur-resistant transformation catalyst, and this catalyst has high organic sulfur and transforms hydrolysis function and low temperature active.
A further object of the present invention is to provide a kind of preparation method of high-performance sulfur-resistant transformation catalyst.
An also purpose of the present invention is to provide a kind of used active carrier of high-performance sulfur-resistant transformation catalyst for preparing, it has added alkaline material and peptizing agent in the carrier material, strengthened the surface alkalinty of carrier, not only improve the most effective auxiliary agent of low temperature active, thereby also improved activity of such catalysts sulfur-resistant transformation catalyst.
A further object of the present invention is to provide a kind of preparation method of active carrier.
In order to realize the object of the invention, a kind of catalyst that can improve organic sulfur hydrolysis rate of the present invention is characterized in that,
1) carrier component is AL (OH)
3, r-AL
2O
3, δ-AL
2O
3, α-AL
2O
3, CaO, MgO or ZrO
2A kind of, two or three mixture.
2) active component is the oxide of cobalt and the oxide of molybdenum;
3) active ingredient in the catalyst: cobalt is counted 0.2~5.0% of catalyst total amount with CoO, and molybdenum is with MoO
3Count 1~15% of catalyst total amount, alkali metal is with M
2O (M represents alkali metal) counts 0.5~20% of catalyst total amount, and remaining composition is AL
2O
3, CaO, MgO or ZrO
2A kind of, two or three mixture.
4) preparation method is: a) preparation of alkaline material: with carrier material and hydrolysis auxiliary agent mix, roasting makes alkaline material; B) preparation of carrier: with carrier material, alkaline material and three kinds of materials of alkaline earth material add that peptizing agent is mediated, extrusion and roasting make catalyst carrier; C) will contain active component cobalt and molybdenum and the alkali metal co-impregnated solution floods described carrier, drying or roasting make catalyst then.
Prepare a kind of method that can improve the catalyst of organic sulfur hydrolysis rate of the present invention, it is characterized in that, to contain active component cobalt and molybdenum and alkali metal and be made into co-impregnated solution, dipping is mixed with the carrier of alkaline material and peptizing agent then, and final drying or roasting make finished catalyst.
The volume ratio of carrier and co-impregnated solution is 1: 0.5~1 in the Preparation of catalysts method of the present invention, is preferably 1: 1.
Described co-impregnated solution component comprises: with MoO
3Count 5~15% ammonium molybdate, with CoO count 0.5~5% cobalt nitrate, with M
2O (M represents alkali metal) counts 1~20% alkali carbonate, and concentration is 18% aqueous ammonia solvent.Wherein said alkali metal can be potassium, sodium.
Described ammoniacal liquor addition is as the criterion with complete at least lytic activity component.
Baking temperature described in the described Preparation of catalysts method is 80~200 ℃, and the time is 4~12 hours; Described sintering temperature is 400~650 ℃, and the time is 2~8 hours.
Used carrier in the catalyst of the present invention is characterized in that, can be by following method preparation:
C) carrier material and hydrolysis auxiliary agent are mixed, roasting makes alkaline material;
D) then carrier material, alkaline material and three kinds of materials of alkaline earth material are added that peptizing agent is mediated, extrusion and roasting make catalyst carrier.
The carrier component of carrier material wherein of the present invention is AL (OH)
3, r-AL
2O
3, δ-AL
2O
3, α-AL
2O
3, CaO, MgO or ZrO
2A kind of, two or three mixture.
CaO, MgO, ZrO in the carrier component
2With AL
2(OH)
3, r-AL
2O
3, δ-AL
2O
3, α-AL
2O
3In the weight ratio of any two kinds of mixtures be 0.02: 1~0.2: 1, AL
2(OH)
3, r-AL
2O
3, δ-AL
2O
3Or α-AL
2O
3In the weight ratio of any two kinds of mixtures be 0.02: 1~0.2: 1, the weight ratio of any three kinds of mixtures is 0.02~0.5: 0.5~1 in the carrier component: 1~1.5.
Hydroxide, oxide, nitrate, carbonate or sulfate that described hydrolysis auxiliary agent is alkali metal or alkaline-earth metal, preferably alkali-metal nitrate.The addition of hydrolysis auxiliary agent is counted carrier material 1~10% with oxide, and preferably 5%, be to be benchmark to make the required carrier inventory of alkaline material herein.Be good wherein earlier the hydrolysis auxiliary agent is made the aqueous solution.
The sintering temperature of alkaline material is 400~1200 ℃, is preferably 600~800 ℃.
The present invention adopts the way of adding the basic hydrolysis auxiliary agent in the carrier material, strengthened the surface alkalinty of carrier, not only improved the hydrolysis function of catalyst widely to organic sulfur, and, because alkali metal is the most effective auxiliary agent of low temperature active that improves sulfur-resistant transformation catalyst, thereby has also improved activity of such catalysts.
Oxide, hydroxide or carbonate that alkaline earth material of the present invention is an alkaline-earth metal are good with the oxide of alkaline-earth metal.The addition of alkaline earth material is counted carrier material 3~40% with oxide, and preferably 15%.
In the process of preparing carriers, the carrier material is 1: 0.01~0.1 with the ratio of the addition of alkaline material.
Described peptizing agent is the nitrate or the sulfate of nitric acid, alkali metal, alkaline-earth metal, transition metal, is preferably alkali metal, alkaline earth nitrate.Addition is 0.5~10% (Wt%) of carrier material, is preferably 0.5~3% (Wt%).
The adding peptizing agent can make between the carrier material and be easy to connecting shaping, has improved the intensity and the strength stability of carrier.When carrier material and peptizing agent kneading, can add pore creating material, described pore creating material can be an organic pore-forming agents, as organic pore-forming agents such as sesbania powder, citric acid or methyl methacrylates; Addition is 2%~10% of a carrier material.
Sintering temperature described in the preparing carriers is 400~650 ℃, and the time is 2~8 hours.
Mixing of the present invention, kneading, extrusion are those skilled in the art's known technology and equipment.
The present invention passes through to add the hydrolysis auxiliary agent in the carrier, and steeps carrier with the co-impregnated solution that contains active component, and active ingredient in the catalyst: cobalt is counted 0.2~5.0% of catalyst total amount with CoO, and molybdenum is with MoO
3Count 1~15% of catalyst total amount, alkali metal is with M
2O (M represents alkali metal) counts 0.5~20% of catalyst total amount, and remaining composition is Al
2O
3, CaO, MgO or ZrO
2A kind of, two or three mixture.
Outstanding advantage of the present invention is to have added alkaline material when preparing carriers, owing to add alkaline material, the surface alkalinty of carrier is obviously increased, not only improved the activity that catalyst transforms organic sulfur greatly, and, because alkali metal is the most effective auxiliary agent of low temperature active that improves sulfur-resistant transformation catalyst, thereby also improved the low temperature active of catalyst.The catalyst that the present invention makes can use in the pressure limit of 1.0-5.0Mpa, and the percent hydrolysis and the low-temperature conversion activity of the organic sulfur of the catalyst that makes with this method all are higher than industrial catalyst A.
Catalyst performance method of testing of the present invention:
Utilize normal pressure little anti--the organic sulfur conversion ratio and the intrinsic activity of anti-spectral apparatus detecting catalyst.
The test of organic sulfur conversion ratio; Represent the quality of catalyst hydrolysis function with the size of conversion ratio of COS before and after the reaction, its calculating formula is: S%=Y
0COS-Y
COS/ Y
0COS* 100
Y
0COSThe molar fraction (butt) of-Reactor inlet gas COS;
Y
COSThe molar fraction of-reactor outlet gas COS (butt);
The test of intrinsic activity: with the height of CO interconversion rate (XCO%) size expression catalyst activity, its computational methods are shown below:
X
CO%=(Y
0CO-Y
CO)/(Y
0CO×(1+Y
CO))×100
Y
OCO--the molar fraction (butt) of-Reactor inlet gas CO;
Y
CO--the molar fraction (butt) of-reactor outlet gas CO;
The catalyst performance evaluation condition:
Catalyst loading amount 0.6g; Air speed 5000h-1; Water/gas 0.5; Reaction temperature 2500C, 3500C; Unstripped gas is formed CO45~50% (V/V); CO21~5% (V/V); H
2S2000~4000ppm; COS200~300ppm; Surplus is hydrogen.
The specific embodiment
Following embodiment is for further describing the present invention, but described embodiment only is used to illustrate the present invention rather than restriction the present invention.
Embodiment 1
Get KNO
350 grams are dissolved in the 200ml water, add aluminium hydroxide 800 grams, and metatitanic acid 30 grams are mediated, dried in 600 ℃ of roastings 3 hours, pulverize 180 orders, and it is stand-by to get alkaline material.
Get 20 gram alkaline materials, add boehmite 1000 gram again, MgO 200 grams, sesbania powder 50 grams mix, and restrain with 30 that 10% salpeter solution is mediated, extrusion, and make carrier in 3 hours in 500 ℃ of roastings.
Get carrier 50 grams, with ammonium molybdate 6 grams, cobalt nitrate 3.0 grams and potash 16 grams, the ammoniacal liquor with 18% is made into co-impregnated solution, makes catalyst with solution incipient impregnation carrier and in 400 ℃ of roastings, and wherein cobalt is counted 1.0% of catalyst total amount with CoO, and molybdenum is with MoO
3Count 4.8% of catalyst total amount, potassium is with K
2O counts 12% of catalyst total amount.
The catalyst call number that makes is SJB-1, and its COS conversion ratio and activity rating data are as shown in table 1.
Embodiment 2
Get MgSO
480 grams are dissolved in the 200ml water, add r-AL
2O
3800 grams are mediated, are dried in 800 ℃ of roastings 2.5 hours, pulverize 180 orders, and it is stand-by to get alkaline material.
Get 100 gram alkaline materials, and then add gibbsite 1000 grams, CaO 200 grams, sesbania powder 40 grams mix, and restrain 10% salpeter solution with 10 and mediate, and extrusion also made carrier in 3 hours in 500 ℃ of roastings.
Get carrier 50 grams, with ammonium molybdate 10 gram, cobalt nitrate 1 gram and potash 10 grams, be made into co-impregnated solution with 29 18% the ammoniacal liquor that restrain, make catalyst with solution incipient impregnation carrier and in 400 ℃ of roastings, wherein cobalt is counted 0.8% of catalyst total amount with CoO, and molybdenum is with MoO
3Count 9% of catalyst total amount, potassium is with K
2O counts 5% of catalyst total amount.
The catalyst call number that makes is SJB-2, and its COS conversion ratio and activity rating data are as shown in table 1.
Embodiment 3
The preparation method is with embodiment 1, and different is with KNO
350 grams change Ca (NO into
3) 240 grams, catalyst be numbered SJB-3, its performance comparison is as shown in table 1.
Embodiment 4
The preparation method is with embodiment 1, and different is with KNO
350 grams change NaOH20 gram into, catalyst be numbered SJB-4, its performance comparison is as shown in table 1.
Embodiment 5
The preparation method is with embodiment 4, and different is to change the MgO200 gram into MgCO
3150 grams, the catalyst of making be numbered SJB-5.Its performance comparison is as shown in table 1.
Comparative Examples of the present invention is industrial catalyst A, is active component with the oxide of cobalt and the oxide of molybdenum wherein, and carrier is AL
2O
3Carrier, the preparation method: will contain active component cobalt and molybdenum and alkali metal and be made into co-impregnated solution, impregnated carrier then, last roasting makes finished catalyst A.
The contrast of table 1. catalyst performance
Hydrolytic reagent | COS conversion ratio %, 165 ℃ | Normal pressure intrinsic activity, % |
250 | 350 |
SJB-1 SJB-2 SJB-3 SJB-4 SJB-5 industrial catalyst | 98.2 98.6 99.1 98.3 98.2 85.9 | 8.9 9.2 8.8 8.5 9.6 7.0 | 39.6 41.2 45.2 38.7 42.9 31.2 |
Embodiment 6-11
| Embodiment 6 | Embodiment 7 | Embodiment 8 | Embodiment 9 | Embodiment 10 | Implement 11 |
Alkaline material (wherein percentage is total amount with the carrier material) | The carrier material | r-AL
2O
3, MgO and boehmite
| AL(OH)
3And r-AL
2O
3 | δ-AL
2O
3, CaO and boehmite
| ZrO
2、r- AL
2O
3And boehmite
| r-AL
2O
3And boehmite
| r-AL
2O
3, MgO and ZrO
2 |
Ratio | 0.5∶0.1∶2 | 1∶1 | 0.02∶0.6∶1.2 | 0.5∶2∶3 | 4∶5 | 2∶0.1∶0.01 |
Hydrolysis auxiliary agent (by oxide) | 3%K
2O
| 6% sodium nitrate | 2% magnesia | 8% potash | 1% magnesium hydroxide | 10% sodium sulphate |
Sintering temperature (℃) | 400 | 550 | 850 | 600 | 500 | 1200 |
Time (h) | 8 | 6 | 2 | 3 | 5 | 2 |
Carrier (wherein percentage is total amount with the carrier material) | The carrier material | r-AL
2O
3, MgO and boehmite
| AL(OH)
3And r-AL
2O
3 | δ-AL
2O
3, CaO and boehmite
| ZrO
2、r- AL
2O
3And boehmite
| r-AL
2O
3And boehmite
| r-AL
2O
3, MgO and ZrO
2 |
Ratio | 0.5∶0.1∶2 | 1∶1 | 0.02∶0.6∶1.2 | 0.5∶2∶3 | 4∶5 | 2∶0.1∶0.01 |
Alkaline earth material (by oxide) | 15% magnesia | 3% calcium carbonate | 40% calcium oxide | 20% magnesium hydroxide | 10% magnesium carbonate | 30% calcium hydroxide |
Peptizing agent | 5% nitric acid | 3% ferric nitrate | 10% potassium sulfate | 1% magnesium nitrate | 0.5% cobaltous sulfate | 8% calcium nitrate |
Pore creating material | 2% sesbania powder | 5% citric acid | 10% sesbania powder | 3% methyl methacrylate | 6% citric acid | 8% sesbania powder |
Sintering temperature (℃) | 400 | 550 | 650 | 600 | 500 | 450 |
Time (h) | 8 | 6 | 2 | 3 | 5 | 8 |
Co-impregnated solution (wherein active component content is all in its oxide) | 6% ammonium molybdate, 1% cobalt nitrate and 2% sodium carbonate, the ammoniacal liquor with 18% | 8% ammonium molybdate, 0.5% cobalt nitrate and 5% sodium carbonate, the ammoniacal liquor with 18% | 15% ammonium molybdate, 2% cobalt nitrate and 3% potash, the ammoniacal liquor with 18% | 10% ammonium molybdate, 5% cobalt nitrate and 10% potash, the ammoniacal liquor with 18% | 12% ammonium molybdate, 3% cobalt nitrate and 5% potash, the ammoniacal liquor with 18% | 5% ammonium molybdate, 4% cobalt nitrate and 20% potash, the ammoniacal liquor with 18% |
Carrier immersion liquid volume ratio together | 1∶0.6 | 1∶0.8 | 1∶0.7 | 1∶1 | 1∶0.8 | 1∶0.5 |
Sintering temperature (℃) | 200 (dryings) | 200 (dryings) | 650 | 500 | 120 (dryings) | 550 |
Time (h) | 5 | 6 | 2.5 | 6 | 10 | 4 |
Catalyst (is total amount with the catalyst) | Cobalt counts 1.8% with CoO, and molybdenum is with MoO
3Count 5.2%, Na is with Na
2O counts 1.6%
| Cobalt counts 2% with CoO, and molybdenum is with MoO
3Count 6%, Na is with Na
2O counts 3%
| Cobalt counts 1.5% with CoO, and molybdenum is with MoO
3Count 10%, K is with K
2O counts 0.50%
| Cobalt counts 3.0% with CoO, and molybdenum is with MoO
3Count 5%, K is with K
2O counts 5%
| Cobalt counts 0.5% with CoO, and molybdenum is with MoO
3Count 12%, K is with K
2O counts 1%
| Cobalt counts 2% with CoO, and molybdenum is with MoO
3Count 1%, K is with K
2O counts 15%
|
Although the present invention has been done detailed explanation and has quoted some instantiations as proof, for a person skilled in the art, only otherwise leave that the spirit and scope of the present invention can be done various variations or correction is obvious.