A kind of sulfur-resistant transformation catalyst of hydration-resisting and preparation method
The present invention relates to a kind of New CO sulphur-resistant transformation catalyst and preparation method, specifically, the present invention relates to a kind of sulfur-resistant transformation catalyst and preparation method of hydration-resisting.
At present, in the reconstruction of expanding production of China's large chemical fertilizer " coal for oil " and middle chemical fertilizer plant, major part selected for use with the coal be raw material, 4.0MPa gasification gas making, three sections sulphur-resistant conversions (middle change string is low to be become), after connect the technological process that methanation purifies.Because the low temperature shift process pressure of this flow process is higher, temperature is lower, catalyst will move under less than 20 ℃ harsh conditions in the distance dew-point temperature, therefore the sulfur-resistant transformation catalyst that requires to be adapted to this technology not only will have good low temperature active, also good anti-hydration and structural stability will be arranged.And the antisulphour Low Temperature Transform Catalyst of present industrial extensive use, how with γ-Al
2O
3Or with rare earth modified γ-Al
2O
3Be carrier, as Chinese patent CN1003979 and U.S. Pat 4,153, the catalyst described in 580.When the carrier of this class catalyst uses, all can hydration reaction take place to some extent, cause catalyst to produce phase transformation and inactivation under above-mentioned process conditions.In the Chinese patent application 96100935.7 before us, a kind of catalyst that carrier is carried out modification with the titanium component is provided, this catalyst has higher intensity and strength stability, also have better low temperature activity and curability, but when using under above-mentioned process conditions, hydration and inactivation also can take place in catalyst to some extent.
Purpose of the present invention just provides a kind of not hydration, not phase transformation when using, has good anti-hydration, low temperature active and structural stability under above-mentioned harsh conditions catalyst.
In sulfur-resistant transformation catalyst of the present invention, used active constituent is the compound of cobalt and molybdenum, and the adding alkali metal compound is made auxiliary agent, carrier is then selected the good titanium compound of hydration-resisting performance for use, and the quality percentage composition of titanium compound in carrier preferably is controlled in 30%~80% the scope (with TiO
2Meter).
The selected titanium compound of the present invention can be titanium oxide, metatitanic acid, four titanium oxide, the red stone of titanium or anatase, also can be the mixture of any two or more material in the above-mentioned substance.
The quality percentage composition of active constituent in catalyst is MoO
35%~20%, CoO0.5%~5%; Alkali metal promoter shared quality percentage composition in catalyst is 0.1%~20% (in oxide), and alkali metal can be potassium, also can be sodium.
Though titanium compound has good hydration-resisting performance, if carrier all uses titanium compound, then the mechanical strength of carrier and catalyst is not ideal enough, thereby in the present invention, makes the skeleton material with compounds such as aluminium, magnesium, improves the intensity of catalyst.These compounds can be that the oxide or the hydroxide of aluminium hydroxide, boehmite, gibbsite, alundum (Al, zinc oxide, magnesium hydroxide, magnesium carbonate, magnesia or other alkaline-earth metal is made the skeleton material.Also can adopt in the above-claimed cpd arbitrarily two or more mixture to make the skeleton material.
When preparation catalyst of the present invention, key is the preparation of carrier.During the preparation carrier, earlier the carrier framework material is carried out modification with the hydration-resisting auxiliary agent, soon the skeleton material mixes with the hydration-resisting auxiliary agent, roasting is decomposed and pulverizing, to improve the anti-hydration and the structural stability of carrier component; Then that the carrier framework material after the modification and hydration-resisting performance is good novel carriers component be the compound of titanium do mix, extrusion, roasting, make catalyst carrier; According to a conventional method the compound and the alkali metal compound of active constituent molybdenum, cobalt is mixed with co-impregnated solution again, impregnated carrier and roasting, decomposition make the sulfur-resistant transformation catalyst of hydration-resisting.
In the preparation process, the carrier framework material can be selected the oxide or the hydroxide of aluminium hydroxide, boehmite, gibbsite, alundum (Al, zinc oxide, magnesium hydroxide, magnesium carbonate, magnesia or other alkaline-earth metal, also can select any two or more mixture in the above-claimed cpd; The hydration-resisting auxiliary agent can be selected rare earth compound and/or alkaline earth metal compound, as the nitrate or the sulfate of the nitrate of the nitrate of lanthanum or oxide, cerium or oxide, alkali-metal nitrate or sulfate, alkaline-earth metal, also can be two or more mixture arbitrarily in the above-claimed cpd; The compound of titanium can the selective oxidation titanium, metatitanic acid, four titanium oxide, the red stone of titanium or anatase or its mixture.
In the catalyst carrier, make the hydration-resisting auxiliary agent if add rare earth compound, then its quality percentage composition is 0.01%~10% (in oxide); Make the hydration-resisting auxiliary agent if add alkaline earth compound, then its quality percentage composition is 10%~20% (in oxide); Titanium compound is the main component of carrier, and its quality percentage composition is preferably in titanium dioxide in 30%~80% the scope.
Carrier framework material and titanium compound are done when mixing, can add peptizing agent mixes, peptizing agent can be the liquid glue solvent, as the nitrate aqueous solution of nitric acid, alkaline-earth metal, alkali-metal nitrate aqueous solution, alkali-metal sulfate solution or its solution of two or more mixture arbitrarily; Peptizing agent also can be the peptizing agent of solid, as the oxide of alkaline-earth metal, the hydroxide of alkaline-earth metal or the sulfate of alkaline-earth metal.
Adopt sulfur-resistant transformation catalyst of the present invention when the distance dew point uses under less than 20 ℃ harsh conditions, not hydration of catalyst, not phase transformation has anti-hydration and structural stability preferably, and industrial low change catalyzer C
25-2-02, when QCS-02, EB-04 etc. use in same process conditions, all undergo phase transition (seeing accompanying drawing 1).In addition, the process that the present invention prepares catalyst is simple, can significantly reduce manufacturing cost.
Further specify the present invention below in conjunction with drawings and Examples, but scope of the present invention does not show in following examples of implementation.
Accompanying drawing 1 is the thing phase change figure before and after the catalyst CT-4 hydrothermal treatment consists of the present invention.
Accompanying drawing 2 is the thing phase change figure before and after several common used in industry catalyst hydrothermal treatment consists.
Accompanying drawing 3 is each catalyst of the present invention thing phase spectrograms after hydrothermal treatment consists.
Embodiment 1 Preparation of catalysts
Catalyst CT-1:
Get La
2O
310 gram wiring solution-formings are with MgCO
3100 grams mix, and 700 ℃ of following roastings 2 hours, pulverize; Add 400 gram titanium hydroxides, add again that 10% nitric acid is mediated, extrusion, and, make catalyst carrier in 500 ℃ of following roastings.Ammonium molybdate 55 grams, cobalt nitrate 5.0 grams and potash 50 grams are mixed with co-impregnated solution; Get the above-mentioned carrier of 50 grams,, and, make catalyst CT-1 in 400 ℃ of following roastings decomposition with this co-impregnated solution dipping.
Catalyst CT-2:
The preparation method is with catalyst CT-1, and different is to replace La with zinc nitrate aqueous solution
2O
3The aqueous solution and MgCO
3Mix, the catalyst of last gained is CT-2.
Catalyst CT-3:
The preparation method is with catalyst CT-2, and different is with Al (OH)
3MgCO among the replaced C T-2
3, the catalyst that makes at last is CT-3.
Catalyst CT-4:
The preparation method is with catalyst CT-3, and different is to replace zinc nitrate aqueous solution to mix with magnesium nitrate aqueous solution, and the catalyst that makes at last is CT-4.
Catalyst CT-5:
The preparation method is with catalyst CT-1, and different is with 400 gram titanium hydroxides among 200 gram titanium hydroxides and the 300 gram metatitanic acid replaced C T-1, makes the nitric acid of 10% among the peptizing agent replaced C T-1 with 20 gram potassium nitrate, and the catalyst of gained is CT-5 at last.The performance test of embodiment 2 catalyst
On former granularity pressurization evaluating apparatus, be medium with hydrogen and water vapour, at 18 ℃~20 ℃ of distance dew points (pressure 4.0Mpa, 220 ℃~222 ℃ of temperature, air speed 2000h
-1, water/gas 0.7) condition under, to catalyst of the present invention and industrial catalyst hydrothermal treatment consists 72 hours, detect its thing phase change, the results are shown in accompanying drawing 1, accompanying drawing 2 and accompanying drawing 3.As can be seen, catalyst of the present invention (CT-4) is after hydrothermal treatment consists from accompanying drawing 1 and accompanying drawing 2, and thing does not change mutually basically, and the hydration peak that occurs yet useless does not form algeldrate after showing hydrothermal treatment consists, and industrial catalyst C
25-2-02, QCS-02 and EB-4 be all having occurred hydration peak (peak between 10 °~20 ° is the hydration peak) after the hydrothermal treatment consists, shows that hydration has taken place these catalyst; As can be seen, hydration does not all take place in each catalyst CT-1, CT-2 of the present invention, CT-3, CT-4 after hydrothermal treatment consists from accompanying drawing 3, forms the hydration peak.
Then, measure each catalyst of the present invention and industrial catalyst C
25-2-02Fresh sample, boiling test sample and the intensity of hydrothermal treatment consists test sample, data see Table-1.From the table-1 data as can be seen, each catalyst of the present invention is not only than industrial catalyst C
25-2-02Have better initial strength, and strength retention ratio is also high after poach and hydrothermal treatment consists, shows that catalyst of the present invention has good strength stability.The field investigation of embodiment 3 catalyst
Under the following conditions, catalyst CT-4 of the present invention is carried out Simulation evaluation, the results are shown in Table-2.
Appreciation condition: the loadings of catalyst is 50ml, with α-Al
2O
3Bead by 1: 1 dilution proportion extremely
100ml
Conditions of vulcanization: pressure 1.5MPa; 260 ℃ of temperature; Air speed 1000h
-1Cure time 20 hours
The intensity of table-1 catalyst of the present invention and industrial catalyst and stability contrast thereof
The simulation operation test of table-2 catalyst CT-4 of the present invention
Pressure (Mpa) | Air speed (h
-1)
| Water/gas | Inlet temperature (℃) | CO% (percent by volume) | CO interconversion rate (%) |
Inlet | Outlet |
1.5 | 1000 | 1.0 | 260.6 | 5.89 | 0.47 | 91.58 |
3.8 | 3000 | 0.76 | 260.0 | 5.49 | 0.36 | 93.11 |
3.8 | 2000 | 0.76 | 260.1 | 5.41 | 0.27 | 94.75 |
3.8 | 2000 | 0.63 | 260.0 | 5.41 | 0.30 | 94.16 |
3.8 | 2000 | 0.63 | 220 | 5.20 | 0.34 | 93.14 |
3.8 | 2000 | 0.63 | 215 | 5.29 | 0.30 | 94.04 |
3.8 | 2000 | 0.63 | 210 | 5.16 | 0.28 | 94.31 |
3.8 | 2000 | 0.63 | 210 | 3.77 | 0.20 | 94.51 |
3.8 | 2000 | 0.63 | 210 | 1.67 | 0.10 | 94.52 |
3.8 | 2000 | 0.63 | 205 | 3.44 | 0.21 | 93.69 |