CN1306324A - Method for manufacturing electric connector - Google Patents

Method for manufacturing electric connector Download PDF

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Publication number
CN1306324A
CN1306324A CN 00111456 CN00111456A CN1306324A CN 1306324 A CN1306324 A CN 1306324A CN 00111456 CN00111456 CN 00111456 CN 00111456 A CN00111456 A CN 00111456A CN 1306324 A CN1306324 A CN 1306324A
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CN
China
Prior art keywords
conducting terminal
terminal
electric connector
fixed part
insulating body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN 00111456
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Chinese (zh)
Other versions
CN1154207C (en
Inventor
张耀豪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foxconn Kunshan Computer Connector Co Ltd
Hon Hai Precision Industry Co Ltd
Original Assignee
Foxconn Kunshan Computer Connector Co Ltd
Hon Hai Precision Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foxconn Kunshan Computer Connector Co Ltd, Hon Hai Precision Industry Co Ltd filed Critical Foxconn Kunshan Computer Connector Co Ltd
Priority to CNB001114565A priority Critical patent/CN1154207C/en
Publication of CN1306324A publication Critical patent/CN1306324A/en
Application granted granted Critical
Publication of CN1154207C publication Critical patent/CN1154207C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

Manufacturing the electrical connector includes providing the terminal packing strip of the connecting band connecting to the coordination conducting terminal and conducting terminal including fix part, butt joint part and connecting part, installing the terminal packing strip which is extruded out and shaped in a model into the insulator, breaking and removing the connecting band, and providing the shaded shell and setting it surrounding the insulator. The present invention provides a method to set the terminal packing strip firmly stated in the shaping model through connecting band and coducting fixed part in matching with the shaping model.

Description

Electric connector making method
The relevant a kind of electric connector making method of the present invention, referring in particular to a kind of is the electric connector making method of one with conducting terminal and insulating body fluid-tight engagement by ejection formation.
Continuous development along with communication network technology and portable computer, data transmission between distinct electronic apparatuses is more and more frequent, the data transmission quantity of its unit interval is more and more big, and the trend of computer miniaturization makes computer itself only have limited inner space, make that relatively the interval between its intraware volume and the assembly is more and more little, therefore, be widely used in the electric connector of data transmission on the computer, had more than the numbers of poles and the telecommunication terminal of very high density.In existing electric connector making method, usually adopt inserted mode that terminal in a row directly is inserted in Primary Location in the electric connector insulating body, exert pressure and terminal further is pressed into interfere and combines in terminal tails again, with the surface adhering technology terminal tails is soldered on the circuit board more afterwards with insulating body.Relative manufacturing process can be consulted cases such as No. the 77208350th, 79204276,80213361,80209366, TaiWan, China patent application and disclose.But, machinery through so being pressed into the finished connector product that the winding mode obtained and electric property possibly can't reach predetermined standard, one, because of the terminal containing slot of insulating body more and more many, and arrange more and more close, therefore the uniformity that each accepting groove cell wall penetrates situation on processing procedure is difficult for guaranteeing, when making interval between wall and the wall wide in case the accepting groove wall is crossed thin, terminal shows can't obtain strong fix therein.Moreover, inserting the fixing mode of winding must can realize by mutual extrusion effect between terminal and insulating body, but this squeezing action very easily causes mechanical damage to terminal and accepting groove wall, as producing crack or burr on the terminal, accommodating wall by scratch, terminal can't be isolated each other effectively mutually even, and then influences the joint electrical quality of electric connector.In addition, the adhesion technology is the many and high electric connector of density for number of terminals, require its terminal to have very high same flatness, so can guarantee to have good welding quality, yet existing forced winding mode, it can make the welding afterbody of terminal stressed and bend and cause its same flatness to reduce when being pressed into terminal inevitably, thereby is unfavorable for that it is engaged to the operation of circuit board.
For addressing these problems, industry adopts interior mold forming that electric connector terminal and insulating body are bonded together, and relevant prior art can be consulted United States Patent (USP) the 5th, 274,918,4,775,333,5,052,936,5,074,039,5, cases such as 653, No. 611 are positioned conducting terminal in the mould by terminal material belt but these technology are many.Yet because of conducting terminal density too high relatively, conducting terminal size and mechanical strength are less, under plastic melts impacts, conducting terminal can produce certain deformation, this distortion also can cause the location of conducting terminal in insulating body deviation or make the conducting terminal weld part irregular to some extent, and is unfavorable for this electric connector and docks butt joint between the electric connector or the welding operation between conducting terminal and circuit board.
The object of the invention is to provide a kind of conducting terminal that makes firmly to be mounted in the mould, and the manufacture method of conducting terminal distortion reaches the electric connector of method manufacturing thus when preventing injection moulding.
According to the foregoing invention purpose, electric connector making method of the present invention may further comprise the steps:
Terminal material belt and shielding casing with connecting band and positioner are provided, wherein this conducting terminal comprise the fixed part that is immobilizated in the insulating body, in fixed part one end and with the vertically extending docking section of fixed part bearing of trend and in the connecting portion of the relative end of fixed part;
The terminal material belt of certain-length is inserted in the mould, connecting band by conducting terminal and conducting terminal fixed part cooperate with the mould relative configurations and conducting terminal firmly are mounted in the mould, and the back is by being fixed in the terminal material belt group in the insulating body by ejection formation;
The connecting band of terminal material belt removed and the insulating body group that group is provided with conducting terminal is gone in the shielding casing.
Compare prior art, electric connector of the present invention connecting band by terminal material belt in forming process cooperates with the relative configurations of mould to realize Primary Location, then the firm clamping of conducting terminal fixed part is further strengthened the fixing effect of conducting terminal, can prevent effectively that like this conducting terminal from deforming when injecting plastic melts by the upper and lower die of mould; Moreover, cooperate with the connecting band and the conducting terminal of terminal material belt by the upper and lower die of mould, but just strong fix of conducting terminal, its mould general structure relatively simply and not needs other servicing unit and can effectively reduce die cost.
Below in conjunction with the diagram and embodiment the present invention is further illustrated.
Fig. 1 is for being the three-dimensional exploded view of electric connector of the present invention.
Fig. 2 is for being the three-dimensional combination figure of electric connector of the present invention.
Fig. 3 is the front view of electric connector shown in Figure 2.
Fig. 4 is the rearview for electric connector shown in Figure 2.
Fig. 5 is for having the stereogram of first and second conducting terminal strip of positioner and connecting band in the electric connector manufacture process shown in Figure 2.
Fig. 6 takes shape in the interior stereogram of insulating body for first and second terminal material belt shown in Figure 5.
Fig. 7 is the cutaway view of Fig. 6 along the A-A line, and wherein dotted line is depicted as the upper and lower die of used mould in the forming process.
Fig. 8 is the partial enlarged drawing of Fig. 7.
See also Fig. 1 to shown in Figure 4, electric connector 1 of the present invention comprises insulating body 10, first and second conducting terminal 120,130 and shielding casing 14, wherein insulating body 10 comprises that main part 100 and autonomous body 100 protrude first and second resettlement section 101 that is provided with, 102, first and second resettlement section 101,102 by first groove 104 separated by a dividing plate 103 and second groove 105 separately, and first resettlement section, 101 contiguous first groove, 104 1 side direction, first groove, 104 projecting inward first fins 106 that cooperate with butt joint electric connector (not shown) relative configurations that are provided with, second resettlement section 102 also is provided with to the second projecting inward fin 107 of second groove 105 in contiguous second groove, 105 1 sides, and be provided with groove 108 in second resettlement section, 102 relative sides, be provided with in addition and hold mouthfuls 109, hold mouthful 109 1 sides and protrude and be provided with one and protrudingly determine 110 and be provided with relatively in main part 100 in main part 100 two ends.In addition, first and second resettlement section 101,102 is provided with first and second terminal containing slot 111,112 of accommodating butt connector conducting terminal (not shown) in accommodating first and second conducting terminal 120,130 positions.And be provided with the opening 113 and the perforation 114 of the die of accommodating mould 3 (Fig. 7 shows) in insulating body 10 upper and lower both sides.
First and second conducting terminal 120,130 comprises first and second fixed part 122,132, reaches in the connecting portion 124,134 of first and second fixed part 122,132 relative ends in first and second docking section 123,133 that first and second fixed part 122,132 1 ends become vertical bending to extend, wherein first and second connecting portion 124,134 is to form certain drop in first and second fixed part 122,132 1 ends through bending and first and second fixed part 122,132, and is provided with first and second notch 125,135 in first and second fixed part 122,132 relative both sides.
Shielding casing 14 is roughly a lengthwise frame body, comprise lengthwise side plate 140 that is oppositely arranged and the connecting plate 141 that connects relative side plate 140 in lengthwise side plate 140 two ends, wherein on side plate 140, offer several hole clippings 142 and through hole 143 by demand, and connecting plate 141 1 ends in both sides are provided with connecting plate 141 and form an angle and outside open auricle 144, and one retaining sheet 145 is arranged in 141 relative each punching out of an end of two side connecting plates, wherein this retaining sheet 145 is when unassembled and connecting plate 141 coplines.In addition, the side plate 140 and the connecting plate 141 that are provided with auricle 144 other ends in shielding casing 14 connecting plates 141 relatively are equipped with baffle plate 146.
During assembling, first and second conducting terminal 120,130 are combined as a whole by ejection formation and insulating body 10, then will contain first and second conducting terminal 120,130 insulating body 10, an end group that is provided with auricle 144 from shielding casing 14 is gone in the shielding casing 14, wherein the retaining sheet 145 of the connecting plate 141 of shielding casing 14 is contained in holding in the mouth 109 of insulating body 10 main parts 100, and insulating body 10 rear surfaces and shielding casing 14 side plates 140 and connecting plate 141 baffle plates 146 connect, and baffle plate 146 lateral margins and projection 110 sidewalls offset, and 10 of insulating bodies firmly are mounted in the shielding casing 14 like this.And it is outer to electrically connect with circuit board (not shown) or other electronic installation (not shown) that first and second connecting portion 124,124 of first and second conducting terminal 120,130 is exposed to shielding casing 14.
See also shown in Figure 5ly, the manufacture method of electric connector 1 of the present invention may further comprise the steps:
First and second terminal material belt 12 is provided, 13 and shielding casing 14, first and second terminal material belt 12 wherein, 13 comprise first and second conducting terminal 120,130 reach and first and second conducting terminal 120,130 are connected as a single entity and have first and second connecting band 121 of positioner, 131, first and second conducting terminal 120 wherein, first and second docking section 123 of 130, first and second connecting band 121 of 133 1 ends, 131, with first and second docking section 123,133 vertical mutually settings, and first and second connecting portion 124, first and second connecting band 121 of 134,131 with first and second connecting portion 124,134 be arranged in parallel, and in first and second connecting band 121,131 first-class be interval with several in order in forming process the location first and second conducting terminal 120, first and second location hole 126 of 130,136.In addition, be provided with first and second V-shaped groove 127,137 in first and second connecting band 121,131 and first and second conducting terminal 120,130 junctions, separate and be beneficial to first and second connecting band 121,131 fractureed mutually with 120,130 of first and second conducting terminals.
Please consult Fig. 6 simultaneously to shown in Figure 8, with first and second terminal material belt 12,13 insert in the mould 3 one-body molded, first and second terminal material belt 12 wherein, 13 by first and second connecting band 121,131, first and second location hole 126,136 and the relative configurations of mould 3 elder generation Primary Location in mould 3, for preventing when injecting plastic melts, to make first and second conducting terminal 120,130 deform, on the mould 3, following die 30,31 with first and second conducting terminal 120, first and second fixed part 122 of 130,132 firm clampings, first and second conducting terminal 120 like this, 130 strong fixs are in mould 3, thereafter with in the plastic melts injection moulding mould 3 and with first and second terminal material belt 12,13 fixings and formation have first and second conducting terminal 120, in 130 the insulating body 10, after removing mould 3, on insulating body 10, following both sides form opening 113 and perforation 114.
With the removal that fractures from first and second V-shaped groove 127,137 places of first and second connecting band 121,131 of first and second terminal material belt 12,13, the insulating body 10 that then will contain first and second conducting terminal 120,130 is provided with auricle 144 1 end groups from shielding casing 14 goes in the shielding casing 14, at last retaining sheet 145 bendings of the connecting plate 141 of shielding casing 14 is contained in holding in mouthfuls 109 of insulating body 10 main parts 100 and to cooperate with baffle plate 146 insulating body 10 firmly is mounted in the shielding casing 14.

Claims (13)

1. electric connector making method, may further comprise the steps: first, terminal material belt is provided, wherein terminal material belt comprises conducting terminal and connecting band, conducting terminal comprises fixed part, reaches in the connecting portion of the relative end of fixed part at fixed part one end and with the vertically extending docking section of fixed part bearing of trend, and two connecting bands are connected with corresponding conducting terminal respectively; The second, terminal material belt is placed in the mould, the back is gone into the terminal material belt group in the insulating body by ejection formation; The 3rd, with the connecting band removal that fractures; The 4th, shielding casing is provided, and this shielding casing is mounted on the insulating body periphery, it is characterized in that: terminal material belt be by connecting band and conducting terminal fixed part match with mould and with the conducting terminal strong fix in mould.
2. electric connector making method according to claim 1 is characterized in that: terminal material belt can be divided into first and second terminal material belt, and first and second terminal material belt includes first and second conducting terminal and first and second connecting band.
3. electric connector making method according to claim 2, it is characterized in that: first and second resettlement section content is provided with first and second conducting terminal, and contiguous first and second position, conducting terminal docking section in first and second resettlement section is provided with first and second terminal containing slot that surface, corresponding docking section is exposed.
4. electric connector making method according to claim 3 is characterized in that: the insulating body main part is provided with the opposite side that holds mouth relatively and is provided with the projection that supports with described baffle plate lateral margin.
5. electric connector that adopts the described method of claim 1 to produce, comprise insulating body, conducting terminal and shielding casing, wherein conducting terminal combines by ejection formation and insulating body, comprise fixed part, reach in the connecting portion of the relative end of fixed part in fixed part one end and with the vertically extending docking section of fixed part bearing of trend, it is characterized in that: the upper and lower both sides of conducting terminal fixed part are provided with runs through opening and the perforation of insulating body in order to location terminal in the ejection formation process.
6. electric connector according to claim 5 is characterized in that: conducting terminal can be divided into first and second conducting terminal with difference in functionality, and insulating body comprises that main part and autonomous body protrusion are provided with corresponding first and second resettlement section.
7. electric connector according to claim 6, it is characterized in that: first and second conducting terminal fixed part is provided with in order to strengthening the notch of conducting terminal and insulating body fixing effect, and the corresponding connecting portion of first and second conducting terminal is bent to form certain drop and along the setting of fixed part bearing of trend in the connecting portion end.
8. electric connector according to claim 7 is characterized in that: be provided with first and second groove between first and second resettlement section, and first and second groove by a demarcation strip separately.
9. electric connector according to claim 8 is characterized in that: first resettlement section end that links to each other with first groove is provided with to inner first fin that protrudes of first groove.
10. electric connector according to claim 9 is characterized in that: second resettlement section end that links to each other with second groove is provided with to the second projecting inward fin of second groove, and a relative end is provided with groove to the second resettlement section indent in second resettlement section.
11. electric connector according to claim 10 is characterized in that: shielding casing roughly is the lengthwise frame body, comprise opposing sideplates and the connecting plate that the lateral margin of biside plate homonymy is connected respectively, and wherein side plate is provided with several hole clippings.
12. electric connector according to claim 11 is characterized in that: shielding casing side plate and connecting plate one end both sides are provided with to the inner baffle plate that extends of shielding casing.
13. electric connector according to claim 12, it is characterized in that: the relative end of connecting plate is provided with connecting plate and forms an angle and outward extending auricle, and in the retaining sheet that mouth fastens that holds that is provided with and is arranged at insulating body main part both sides near connecting plate catch one end.
CNB001114565A 2000-01-20 2000-01-20 Method for manufacturing electric connector Expired - Fee Related CN1154207C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB001114565A CN1154207C (en) 2000-01-20 2000-01-20 Method for manufacturing electric connector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB001114565A CN1154207C (en) 2000-01-20 2000-01-20 Method for manufacturing electric connector

Publications (2)

Publication Number Publication Date
CN1306324A true CN1306324A (en) 2001-08-01
CN1154207C CN1154207C (en) 2004-06-16

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CNB001114565A Expired - Fee Related CN1154207C (en) 2000-01-20 2000-01-20 Method for manufacturing electric connector

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100420107C (en) * 2003-11-17 2008-09-17 汪应斌 Method for making electric connector and products thereof
CN102324647A (en) * 2011-09-05 2012-01-18 番禺得意精密电子工业有限公司 Electric connector terminal assembly method
CN103769471A (en) * 2012-10-22 2014-05-07 河南天海电器有限公司 Double process combination female die structure of high speed precision stamping die for terminals
CN106451005A (en) * 2014-08-12 2017-02-22 昆山雷驰电子有限公司 Electric connector having high reliability
CN111064032A (en) * 2019-12-08 2020-04-24 庆峰科技(广东)有限公司 USB male head structure

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100420107C (en) * 2003-11-17 2008-09-17 汪应斌 Method for making electric connector and products thereof
CN102324647A (en) * 2011-09-05 2012-01-18 番禺得意精密电子工业有限公司 Electric connector terminal assembly method
CN102324647B (en) * 2011-09-05 2013-06-12 番禺得意精密电子工业有限公司 Electric connector terminal assembly method
CN103769471A (en) * 2012-10-22 2014-05-07 河南天海电器有限公司 Double process combination female die structure of high speed precision stamping die for terminals
CN103769471B (en) * 2012-10-22 2016-04-27 河南天海电器有限公司 Terminal high speed and precision stamping die duplex sequence combined die structure
CN106451005A (en) * 2014-08-12 2017-02-22 昆山雷驰电子有限公司 Electric connector having high reliability
CN106451024A (en) * 2014-08-12 2017-02-22 昆山雷驰电子有限公司 Manufacturing technology used for electronic connector
CN111064032A (en) * 2019-12-08 2020-04-24 庆峰科技(广东)有限公司 USB male head structure

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Publication number Publication date
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