CN106451024A - Manufacturing technology used for electronic connector - Google Patents

Manufacturing technology used for electronic connector Download PDF

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Publication number
CN106451024A
CN106451024A CN201610591716.2A CN201610591716A CN106451024A CN 106451024 A CN106451024 A CN 106451024A CN 201610591716 A CN201610591716 A CN 201610591716A CN 106451024 A CN106451024 A CN 106451024A
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CN
China
Prior art keywords
shell
insulating body
material strip
lower house
shell body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610591716.2A
Other languages
Chinese (zh)
Other versions
CN106451024B (en
Inventor
管玉龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LC ELECTRON CO Ltd
Original Assignee
LC ELECTRON CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LC ELECTRON CO Ltd filed Critical LC ELECTRON CO Ltd
Priority to CN201610591716.2A priority Critical patent/CN106451024B/en
Publication of CN106451024A publication Critical patent/CN106451024A/en
Application granted granted Critical
Publication of CN106451024B publication Critical patent/CN106451024B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/18Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/502Bases; Cases composed of different pieces
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The invention discloses a manufacturing method used for an electronic connector. The manufacturing method comprises the following steps that an external shell material strap is provided, multiple external shells with material straps are formed on the external shell material strap in parallel, and the connected external shells are connected by the material straps; the external shell material strap is arranged in an injection moulding mould, and an insulating body is formed in each external shell of the external shell material strap through injection moulding so that multiple semi-finished products of which the external shells and the insulating bodies are integrated are formed, and the multiple semi-finished products of which the external shells and the insulating bodies are integrated are connected through the material straps of the external shells; a sawtooth structure is formed in a way that convex parts are arranged on the longitudinal side of a lower shell; the insulating bodies are formed by plastic material through injection moulding, and multiple injection moulding positioning holes are formed on the lower surface of the insulating bodies through injection moulding; and the sawtooth structure is formed in a way that concave parts are arranged on the longitudinal side of the lower shell. The assembling efficiency can be enhanced, and the external shells and the insulating bodies of the product can be closely combined.

Description

Manufacturing process for electric power connector
Technical field
The present invention relates to a kind of electric connector, more particularly, to a kind of manufacturing process for electric power connector.
Background technology
Existing electric connector is typically made up of terminal 2, insulating body 1 and shell body 3, and terminal 2 is inserted in insulating body 1 In, shell body 3 is coated on outside insulating body 1, as shown in Figure 1, 2, 3,.
Existing electric connector assembling process is:First, as shown in figure 4, in the insertion insulating body 1 of the terminal 2 with material strip, going Material strip 21 except terminal;Secondly, as shown in figure 5, the shell body 3 with material strip removes the material strip 33 of its shell body, obtain shell body 3;Finally, the insulating body 1 that will be equipped with terminal 2 loads onto shell body 3, that is, obtain finished product, as shown in Figure 2,3.
Because plastic cement is ultra-thin and again elongated, therefore, during this traditional electric connector assembling, easily cause terminal and Insulating body assembling insufficient strength and insulating body and shell body assembling insufficient strength, terminal and insulating body assembling intensity are not Enough easily cause that electric connector contact is bad, improve the fraction defective of terminal, and insulating body and shell body are due to adhesion not, Insulating body can be caused to have supplied phenomenon to occur in the middle of shell, and then affect the quality of product, this traditional electric connector simultaneously Packaging efficiency is relatively low.
Content of the invention
In order to overcome drawbacks described above, the invention provides a kind of manufacturing process for electric power connector, this manufacturing process The electric power connector obtaining can not only lift packaging efficiency, and the shell body of product and insulating body can be made to combine closely, and carries High its assembles intensity, and then avoids the insulating body in assembling process to supply phenomenon.
The present invention be employed technical scheme comprise that to solve its technical problem:A kind of manufacture method of electric power connector, Described manufacturing process comprises the following steps:
One shell body material strip is provided, is molded the shell body with material strip that several are set up in parallel thereon, between connected shell body Connected by its material strip;
Above-mentioned shell body material strip is placed in injection forming mold, ejection formation in each shell body of described shell body material strip One insulating body, forms several shell bodies and the semi-finished product of insulating body one, several this shell bodies and insulating body one The semi-finished product of body are connected by the material strip of shell body;
Some terminals with material strip are provided, this terminal with material strip are sequentially inserted into the half of described shell body and insulating body one In insulating body in finished product, and the material strip of terminal is removed;
Remove the material strip of shell body, that is, obtain several electrical connection device finished products;
Described broached-tooth design is that setting protuberance is formed on a side of the longitudinal direction of described lower house;
Described insulating body is molded for plastic material, and is formed with some after ejection formation on the lower surface of this insulating body Individual injection location hole;
Described broached-tooth design is that setting recess is formed on a side of the longitudinal direction of described lower house.
As a further improvement on the present invention, described shell body includes upper shell and lower house, with described terminal body institute It is longitudinally in direction, be horizontal with described terminal arrangement direction, the transverse ends of described upper shell and lower house mutually fasten shape Integral;
As a further improvement on the present invention, the surface of described upper shell is formed with injection hole and several strengthens fixing hole, Form several after insulating body ejection formation and be placed in the described reinforcement strengthening fixing in the hole on this insulating body upper side Fixed lobe.
As a further improvement on the present invention, the both lateral sides side of described upper shell is respectively formed with the first shell leg With reinforcement stator, after described insulating body ejection formation, this insulating body coats this reinforcement stator in it.
As a further improvement on the present invention, a side of the longitudinal direction of described lower house is formed with broached-tooth design, described After insulating body ejection formation, this insulating body coats this broached-tooth design in it.
As a further improvement on the present invention, a longitudinally side of described lower house is also formed with second housing leg, After described insulating body ejection formation, this second leg is coated in it near one end of this lower house by this insulating body and it is another One end is exposed out.
The invention has the beneficial effects as follows:The present invention is used for the manufacturing process of electric power connector, and it adopts shell body implantation absolutely Edge body type is molded, first, it is to avoid the packaging technology of shell body and insulating body, so that the shell body of electric connector and absolutely Edge body is combined closely, and intensity greatly promotes;Secondly as before insertion terminal, shell body has been fixed, therefore insertion terminal when exhausted Edge bulk strength greatly promotes, and greatly reduces contact pin bad phenomenon;Thirdly, using the groups of technique of material belt type, make assembling Efficiency greatly promotes, and is easy to have enough to meet the need;Finally, when using, be not in shell body with insulating body because of adhesion not, and Shell body is caused to supply problem in middle rising.In a word, the method efficiency high, products obtained therefrom steady quality is reliable.
Brief description
Fig. 1 is typical electrical connector decomposition texture schematic diagram;
Fig. 2 is structural representation after traditional described electric connector assembling;
Fig. 3 is Fig. 2 another viewing angle constructions schematic diagram;
Fig. 4 is one of typical electrical connector assembling process schematic diagram;
Fig. 5 is the two of typical electrical connector assembling process schematic diagram;
Fig. 6 is to invent described shell body material-strap structure schematic diagram;
Fig. 7 is semi-finished product structure schematic diagram of the present invention;
Fig. 8 is the structural representation before terminal of the present invention inserts semi-finished product;
Fig. 9 is the structural representation after terminal of the present invention inserts semi-finished product.
Figure 10 is electric connector positive structure schematic of the present invention;
Figure 11 is electric connector bottom surface structure schematic diagram of the present invention;
Figure 12 is electric connector front of the present invention decomposition texture schematic diagram;
Figure 13 is electric connector bottom surface of the present invention decomposition texture schematic diagram.
In the figures above:1st, insulating body;2nd, terminal;3rd, shell body;4th, semi-finished product;11st, strengthen fixed lobe;12nd, note Mould location hole;21st, the material strip of terminal;30th, shell body material strip;31st, upper shell;32nd, lower house;311st, injection hole;312nd, strengthen Fixing hole;313rd, the first shell leg;314th, strengthen stator;321st, broached-tooth design;322nd, second housing leg;33rd, shell The material strip of body.
Specific embodiment
Below in conjunction with the accompanying drawings, the present invention is elaborated, but protection scope of the present invention is not limited to following being embodied as Example.
A kind of manufacturing process for electric power connector, described manufacturing process comprises the following steps:
One shell body material strip 30 is provided, is molded the shell body 3 with material strip that several are set up in parallel thereon, connected shell body it Between connected by its material strip, as shown in Figure 6;
Above-mentioned shell body material strip 30 is placed in injection forming mold, projects in each shell body of described shell body material strip Type one insulating body 1, forms the semi-finished product 4 of several shell bodies and insulating body one, and several this shell bodies and insulation are originally The semi-finished product of body one are connected, as shown in Figure 7 by the material strip 33 of shell body;
There is provided some terminals 2 with material strip, as shown in figure 8, this terminal with material strip is sequentially inserted into described shell body and insulation In insulating body in the semi-finished product of body one, and the material strip 21 of terminal is removed, as shown in Figure 9;
Remove the material strip of shell body, that is, obtain several electrical connection device finished products, as shown in figures 10-13.
The present invention implants insulating body integrated injection molding initially with shell body material strip, will be tight to shell body and insulating body Close combine to form one, strengthen the adhesion between shell body and insulating body, be then inserted into terminal and assembled.First First, it is to avoid the packaging technology of shell body and insulating body, so that the shell body of electric connector and insulating body are combined closely, Intensity greatly promotes;Secondly as before insertion terminal, shell body has been fixed, therefore insertion terminal when insulating body intensity significantly Lifting, greatly reduces contact pin bad phenomenon;Thirdly, using the technique of shell body material strip, packaging efficiency is made to greatly promote, and It is easy to have enough to meet the need;Finally, when using, be not in shell body with insulating body because of adhesion not, and cause shell body in Between supplied problem.
Preferably, in the shaping of above-mentioned electric connector and assemble method:
Described shell body includes upper shell 31 and lower house 32, with described terminal body place direction as longitudinal direction, with described terminal Arragement direction is horizontal, and the transverse ends of described upper shell and lower house mutually fasten formation one.
Injection hole 311 is formed with the surface of described upper shell and several strengthen fixing hole 312, insulating body projects into Form several after type and be placed in the described reinforcement fixed lobe 11 strengthening fixing in the hole on this insulating body upper side, will Shell body and insulating body ejection formation are integrated, and strengthen bonding strength therebetween, it is to avoid insulating body during assembling terminal Upper confession phenomenon occurs.
First shell leg 313 is respectively formed with the both lateral sides side of described upper shell and strengthens stator 314, described After insulating body ejection formation, this insulating body coats this reinforcement stator in it, with further reinforced insulation body 1 with outward Bonding strength between housing 3, it is to avoid occur for phenomenon on insulating body during assembling terminal.
Broached-tooth design 321 is formed with one side of the longitudinal direction of described lower house, should after described insulating body ejection formation Insulating body coats this broached-tooth design in it, with the bonding strength between further reinforced insulation body 1 and shell body 3, keeps away Occur for phenomenon on insulating body when exempting to assemble terminal.
It is also formed with second housing leg 322, described insulating body ejection formation on a longitudinally side of described lower house This second leg is coated in it near one end of this lower house by this insulating body and its other end is exposed out afterwards, with further Bonding strength between reinforced insulation body 1 and shell body 3, it is to avoid occur for phenomenon on insulating body during assembling terminal.
Described second housing leg 322 is two, and is symmetricly set in the both sides of described broached-tooth design.
Described broached-tooth design 321 is that setting protuberance is formed on a side of the longitudinal direction of described lower house, or described sawtooth Structure 321 is that setting recess is formed on a side of the longitudinal direction of described lower house.
Described insulating body is molded for plastic material, and is formed with after ejection formation on the lower surface of this insulating body Several are molded location hole 12, for positioning shell in integrated injection molding and preventing casing deformation.
Above-described embodiment only technology design to illustrate the invention and feature, its object is to allow person skilled in the art Scholar will appreciate that present disclosure and implements according to this, can not be limited the scope of the invention with this.All according to the present invention Equivalence changes or modification that Spirit Essence is made, all should be included within the scope of the present invention.

Claims (4)

1. a kind of manufacturing process for electric power connector it is characterised in that:Described manufacturing process comprises the following steps:
One shell body material strip is provided(30), it is molded the shell body with material strip that several are set up in parallel thereon(3), connected shell Connected by its material strip between body;
By above-mentioned shell body material strip(30)It is placed in injection forming mold, project in each shell body of described shell body material strip It is molded an insulating body(1), form several shell bodies and the semi-finished product of insulating body one(4), several this shell bodies and The semi-finished product of insulating body one are connected by the material strip (33) of shell body;
Some terminals with material strip are provided(2), this terminal with material strip is sequentially inserted into described shell body and insulating body one Semi-finished product in insulating body in, and the material strip by terminal(21)Remove;
Remove the material strip of shell body(33);
Described shell body includes upper shell(31)And lower house(32), with described terminal body place direction as longitudinal direction, with described Terminal arrangement direction is horizontal, and the transverse ends of described upper shell and lower house mutually fasten formation one;
It is formed with broached-tooth design on one side of the longitudinal direction of described lower house(321), after described insulating body ejection formation, this is exhausted Edge body coats this broached-tooth design in it;
It is also formed with second housing leg on a longitudinally side of described lower house(322), after described insulating body ejection formation This insulating body coats in it by the second leg near one end of this lower house and its other end is exposed out;
Described broached-tooth design(321)It is that setting protuberance is formed on a side of the longitudinal direction of described lower house;
Described insulating body is molded for plastic material, and is formed with some after ejection formation on the lower surface of this insulating body Individual injection location hole(12);
Described broached-tooth design(321)It is that setting recess is formed on a side of the longitudinal direction of described lower house.
2. the manufacturing process for electric power connector according to claim 1 it is characterised in that:The surface of described upper shell On be formed with injection hole(311)Strengthen fixing hole with several(312), after insulating body ejection formation on the upside of this insulating body Form several on face and be placed in the described reinforcement fixed lobe strengthening fixing in the hole(11).
3. the manufacturing process for electric power connector according to claim 1 it is characterised in that:Described second housing leg (322)For two, and it is symmetricly set in the both sides of described broached-tooth design.
4. the manufacturing process for electric power connector according to claim 1 it is characterised in that:Described upper shell horizontal First shell leg is respectively formed with two sides(313)With reinforcement stator(314), should after described insulating body ejection formation Insulating body coats this reinforcement stator in it.
CN201610591716.2A 2014-08-12 2014-08-12 Manufacturing process for electric power connector Expired - Fee Related CN106451024B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610591716.2A CN106451024B (en) 2014-08-12 2014-08-12 Manufacturing process for electric power connector

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201410392629.5A CN104158045B (en) 2014-08-12 2014-08-12 The molding of electric connector and assemble method
CN201610591716.2A CN106451024B (en) 2014-08-12 2014-08-12 Manufacturing process for electric power connector

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN201410392629.5A Division CN104158045B (en) 2014-08-12 2014-08-12 The molding of electric connector and assemble method

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Publication Number Publication Date
CN106451024A true CN106451024A (en) 2017-02-22
CN106451024B CN106451024B (en) 2018-12-18

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Family Applications (5)

Application Number Title Priority Date Filing Date
CN201610591035.6A Expired - Fee Related CN106451026B (en) 2014-08-12 2014-08-12 High intensity electric power connector
CN201610591716.2A Expired - Fee Related CN106451024B (en) 2014-08-12 2014-08-12 Manufacturing process for electric power connector
CN201610591717.7A Expired - Fee Related CN106451020B (en) 2014-08-12 2014-08-12 The manufacturing method of electric power connector
CN201410392629.5A Expired - Fee Related CN104158045B (en) 2014-08-12 2014-08-12 The molding of electric connector and assemble method
CN201610591051.5A Pending CN106451005A (en) 2014-08-12 2014-08-12 Electric connector having high reliability

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Application Number Title Priority Date Filing Date
CN201610591035.6A Expired - Fee Related CN106451026B (en) 2014-08-12 2014-08-12 High intensity electric power connector

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Application Number Title Priority Date Filing Date
CN201610591717.7A Expired - Fee Related CN106451020B (en) 2014-08-12 2014-08-12 The manufacturing method of electric power connector
CN201410392629.5A Expired - Fee Related CN104158045B (en) 2014-08-12 2014-08-12 The molding of electric connector and assemble method
CN201610591051.5A Pending CN106451005A (en) 2014-08-12 2014-08-12 Electric connector having high reliability

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106451005A (en) * 2014-08-12 2017-02-22 昆山雷驰电子有限公司 Electric connector having high reliability

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CN1306324A (en) * 2000-01-20 2001-08-01 富士康(昆山)电脑接插件有限公司 Method for manufacturing electric connector
CN201478493U (en) * 2009-08-03 2010-05-19 东莞市扬明精密塑胶五金电子有限公司 Novel weld line type terminal connector
CN202196919U (en) * 2011-09-05 2012-04-18 昆山雷驰电子有限公司 Electric connector

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Publication number Priority date Publication date Assignee Title
CN1258943A (en) * 1998-12-29 2000-07-05 富士康(昆山)电脑接插件有限公司 Manufacture of electric connector
CN1306324A (en) * 2000-01-20 2001-08-01 富士康(昆山)电脑接插件有限公司 Method for manufacturing electric connector
CN201478493U (en) * 2009-08-03 2010-05-19 东莞市扬明精密塑胶五金电子有限公司 Novel weld line type terminal connector
CN202196919U (en) * 2011-09-05 2012-04-18 昆山雷驰电子有限公司 Electric connector

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106451005A (en) * 2014-08-12 2017-02-22 昆山雷驰电子有限公司 Electric connector having high reliability

Also Published As

Publication number Publication date
CN106451020A (en) 2017-02-22
CN106451024B (en) 2018-12-18
CN104158045A (en) 2014-11-19
CN106451020B (en) 2018-08-21
CN106451005A (en) 2017-02-22
CN106451026B (en) 2018-07-24
CN106451026A (en) 2017-02-22
CN104158045B (en) 2016-08-31

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