CN1306104C - Processing method of whole cotton non-ironimg face fabric - Google Patents
Processing method of whole cotton non-ironimg face fabric Download PDFInfo
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- CN1306104C CN1306104C CNB2004100675287A CN200410067528A CN1306104C CN 1306104 C CN1306104 C CN 1306104C CN B2004100675287 A CNB2004100675287 A CN B2004100675287A CN 200410067528 A CN200410067528 A CN 200410067528A CN 1306104 C CN1306104 C CN 1306104C
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- resin
- face fabric
- processing method
- temperature
- ironing
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- 239000004744 fabric Substances 0.000 title claims abstract description 53
- 238000003672 processing method Methods 0.000 title claims abstract description 20
- 229920000742 Cotton Polymers 0.000 title abstract description 11
- 239000011347 resin Substances 0.000 claims abstract description 42
- 229920005989 resin Polymers 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 35
- 238000010409 ironing Methods 0.000 claims abstract description 30
- 238000005406 washing Methods 0.000 claims abstract description 20
- 239000003513 alkali Substances 0.000 claims abstract description 13
- 238000005098 hot rolling Methods 0.000 claims abstract description 11
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 24
- 239000004753 textile Substances 0.000 claims description 21
- 238000005516 engineering process Methods 0.000 claims description 15
- 238000009992 mercerising Methods 0.000 claims description 12
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 12
- 235000017550 sodium carbonate Nutrition 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 7
- 238000004132 cross linking Methods 0.000 abstract description 4
- 238000005096 rolling process Methods 0.000 abstract 4
- 238000007493 shaping process Methods 0.000 abstract 2
- 238000009990 desizing Methods 0.000 abstract 1
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 238000009999 singeing Methods 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Landscapes
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
The present invention discloses a processing method of a whole cotton non-ironing face fabric, in which a back rolling process is added between the original resin adding process and a stacking process, and an alkali washing process is added between the stacking process and a water washing process so that the whole process flow successively comprises a singeing process, a desizing process, a mercerizing process, the resin adding process, the back rolling process, the stacking process, the alkali washing process, the water washing process, a shaping process, a hot rolling process and a preshrinking process. The processing method has the advantages that resin which is treated through back rolling in a thermostatic chamber after shaping and packaging not only can solve the problem of differences among the head, the tail and sides from temperature, but also can eliminate the differences of a large package from time; the temperature of the face fabric is guaranteed to be from 30 DEG C to 45 DEG C after the face fabric is treated through back rolling; the face fabric not only can satisfy clothing performance, but also can ensure good cross-linking effect to achieve good non-ironing effect; the alkalie washing process can be used for effectively eliminating surplus resin remaining in the fabric and peeling off the incompletely reacted resin so as to effectively reduce the formaldehyde content of the face fabric.
Description
Technical field
The present invention relates to a kind of processing method of pure-cotton fabric, especially relate to a kind of processing method of textile non-ironing face fabric.
Background technology
Pure-cotton fabric is as the big classification of one in the textiles, and characteristics such as, good permeability comfortable and easy to wear with it, soft, low price are subjected to special the making a pet of of people in textiles.But pure-cotton fabric also exists certain defective, because textile fibrous elasticity is relatively poor, wrinkling easily in dress and washing process with the clothing that pure-cotton fabric etc. is made, not well-pressed, not attractive in appearance, after each the cleaning, also need to press and keep it smooth and well-pressed, bring inconvenience to daily life.In order to overcome this inherent defect of pure-cotton fabric, people are improved by lining is carried out non-ironing processing.Present processing method mostly adopts the method for RESIN FINISH, its concrete technology has multiple, and present most of producer adopts the dry state cross-linking method to carry out non-ironing processing, but the shortcoming of this method is that the hygrometric state recoverability is relatively poor, wrinkle bar through washing process can't recover automatically, and non-ironing effect is bad.On April 9th, 2003 disclosed a kind of method for no-ironing finishing of pure cotton textile in the disclosed No. 02135285.2 Chinese invention patent ublic specification of application, make the non-ironing face fabric of processing in this way, through liquid ammonia finishing, pre-soft and be in and carry out ambient cross-linking reaction (going up resin) under the abundant swelling state, it is wide and even that cross-bond is distributed, and the non-ironing of lining is superior to the lining after other non-ironing method processing.But, still there is following defective in the pure-cotton fabric that this method is handled: the one, in the process of banking up of last resin owing to the environment temperature of package with the cloth surface temperature is inconsistent causes in the cloth cover limit easily and head and tail temperature difference, thereby cause finished product end to end with the limit in aberration, performance difference, have a strong impact on product quality; The 2nd, after storage reaction (banking up), have in a large amount of unnecessary resin residue cloth, can't remove fully after the washing.
Summary of the invention
Technical problem to be solved by this invention is the processing method that a kind of textile non-ironing face fabric is provided at above-mentioned prior art present situation, the cloth cover limit neutralization colourity and the performance difference end to end that can solve textile non-ironing face fabric Yin Wendu and produce, and the resin of complete reaction not can be peeled off to get off to be removed, reduce the content of formaldehyde of cloth cover effectively, textile non-ironing face fabric feel and gloss through the method processing are better, and appearance stability can reach more than 3.5 grades of U.S. AATCC124 standard.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of processing method of textile non-ironing face fabric, its technological process is followed successively by and singes, destarch, mercerising, go up resin, bank up, wash, typing, hot rolling, preshrunk, increase at last resin and between banking up and rewind technology, bank up and wash between increase alkali washing process, whole process flow is followed successively by singe, destarch, mercerising, go up resin, rewind, bank up, alkali cleaning, washing, typing, hot rolling, preshrunk.
The described technology of rewinding is to rewind in 30～40 ℃ thermostatic chamber after resin typing package again, and the cloth surface temperature after rewinding is 30～45 ℃.
Described alkali washing process adopts soda ash solution to carry out at normal temperatures, and the pH value of described soda ash solution is 10～11.
Bake out temperature is 80～100 ℃ in the described upward resin technology, and the cloth surface temperature is 25～45 ℃, and containing damp rate is 5～8%, and the pH value of resin compound is 1～4, and the pH value of described resin compound is preferably 1～2.
In the described technology of banking up, lining is 30～40 ℃ in temperature, and humidity is to bank up 14～24 hours in 40%～60% the constant temperature and humidity room.
In the described hot rolling technology, temperature is 90～120 ℃, and pressure is 130～180N/mm
2
Compared with prior art, the invention has the advantages that after resin typing package and rewind at thermostatic chamber again, not only can solve end to end from temperature, difference but also can also be from this species diversity of time elimination the limit to large package, cloth surface temperature after rewinding guarantees at 30～45 ℃, can satisfy the clothing performance, can guarantee that again good cross-linking effect is to reach preferable non-ironing effect; Use alkali washing process can remove unnecessary resin in the residual cloth effectively, and the resin of complete reaction not can be peeled off, thereby reach the purpose of the content of formaldehyde that reduces cloth cover effectively; By obtaining good hand feeling and gloss after the High Temperature High Pressure calendering and non-ironing effect being greatly improved; In last resin technology, select suitable contain damp rate and can avoid containing the low excessively lining strength damage that causes of damp rate, and contain too high non-ironing poor effect that causes of damp rate and the serious defective of processing back lining variable color; And in last resin technology the pH value of control appropriate resin mixture, also can avoid excessive to fabric damage.
Pure-cotton fabric through method of the present invention processing can reach the non-ironing properties of product of cotton fully, and appearance af hand wash is stabilized in more than 3.5 grades (AATCC1245 times wash afterwards), and all is higher than following standard on other physical index at least:
Tensile strength is greater than 25LBS (Unite States Standard ASTM D5034 method) or 17.5KG (Nippon Standard JISL1096 (5cm)) or 176N (standard GB 3923 methods);
Tearing brute force is greater than 1.5LBS (Unite States Standard ASTM D1424 method) or 700g (Nippon Standard JISL1096 method);
Washing shrinkage reaches 0-2% (Unite States Standard AATCC 135IVA method);
Slippage less than 15LBS (Unite States Standard ASTMD434 method) or＜3mm (Nippon Standard JIS L 1096METHOD B);
Content of formaldehyde＜300PPM (Unite States Standard AATCC 112 methods) or＜75PPM (Nippon Standard JIS L1041 method) or＜75PPM (national standard).
The specific embodiment
Below in conjunction with embodiment the present invention is described in further detail.
Embodiment one: a kind of processing method of textile non-ironing face fabric, and its technological process is followed successively by: 1. singe, require to reach and singe totally; 2. destarch requires destarch clean, and the destarch rate reaches more than 98%; 3. mercerising requires mercerising abundant, and the lining pH value is about 7; 4. go up resin, bake out temperature is 90 ℃, and the cloth surface temperature is 35 ℃, and containing damp rate is 6%, and the pH value of resin compound is 1; 5. rewind, rewind in 35 ℃ thermostatic chamber after resin typing package again, the cloth surface temperature after rewinding is 40 ℃; 6. banking up, is 35 ℃ with lining in temperature, and humidity is to bank up 20 hours in 50% the constant temperature and humidity room; 7. alkali cleaning adopts soda ash solution to carry out under 23 ℃ normal temperature, and the pH value of soda ash solution is 10; 8. washing is carried out under 70 ℃ water temperature with clear water; 9. typing; 10. hot rolling, temperature are 105 ℃, and pressure is 160N/mm
2Carry out preshrunk at last.
Embodiment two: a kind of processing method of textile non-ironing face fabric, and its technological process is followed successively by: 1. singe, require to reach and singe totally; 2. destarch requires destarch clean, and the destarch rate reaches more than 98%; 3. mercerising requires mercerising abundant, and the lining pH value is about 7; 4. go up resin, bake out temperature is 80 ℃, and the cloth surface temperature is 45 ℃, and containing damp rate is 8%, and the pH value of resin compound is 4; 5. rewind, rewind in 40 ℃ thermostatic chamber after resin typing package again, the cloth surface temperature after rewinding is 35 ℃; 6. banking up, is 40 ℃ with lining in temperature, and humidity is to bank up 14 hours in 40% the constant temperature and humidity room; 7. alkali cleaning adopts soda ash solution to carry out under 23 ℃ normal temperature, and the pH value of soda ash solution is 11; 8. washing is carried out under 70 ℃ water temperature with clear water; 9. typing; 10. hot rolling, temperature are 90 ℃, and pressure is 180N/mm
2Carry out preshrunk at last.
Embodiment three: a kind of processing method of textile non-ironing face fabric, and its technological process is followed successively by: 1. singe, require to reach and singe totally; 2. destarch requires destarch clean, and the destarch rate reaches more than 98%; 3. mercerising requires mercerising abundant, and the lining pH value is about 7; 4. go up resin, bake out temperature is 100 ℃, and the cloth surface temperature is 25 ℃, and containing damp rate is 5%, and the pH value of resin compound is 1; 5. rewind, rewind in 30 ℃ thermostatic chamber after resin typing package again, the cloth surface temperature after rewinding is 30 ℃; 6. banking up, is 30 ℃ with lining in temperature, and humidity is to bank up 24 hours in 60% the constant temperature and humidity room; 7. alkali cleaning adopts soda ash solution to carry out under 23 ℃ normal temperature, and the pH value of soda ash solution is 10; 8. washing is carried out under 70 ℃ water temperature with clear water; 9. typing; 10. hot rolling, temperature are 120 ℃, and pressure is 130N/mm
2Carry out preshrunk at last.
Embodiment four: a kind of processing method of textile non-ironing face fabric, and its technological process is followed successively by: 1. singe, require to reach and singe totally; 2. destarch requires destarch clean, and the destarch rate reaches more than 98%; 3. mercerising requires mercerising abundant, and the lining pH value is about 7; 4. go up resin, bake out temperature is 90 ℃, and the cloth surface temperature is 30 ℃, and containing damp rate is 7%, and the pH value of resin compound is 3; 5. rewind, rewind in 37 ℃ thermostatic chamber after resin typing package again, the cloth surface temperature after rewinding is 45 ℃; 6. banking up, is 37 ℃ with lining in temperature, and humidity is to bank up 18 hours in 48% the constant temperature and humidity room; 7. alkali cleaning adopts soda ash solution to carry out under 23 ℃ normal temperature, and the pH value of soda ash solution is 11; 8. washing is carried out under 70 ℃ water temperature with clear water; 9. typing; 10. hot rolling, temperature are 101 ℃, and pressure is 155N/mm
2Carry out preshrunk at last.
Claims (7)
1, a kind of processing method of textile non-ironing face fabric, its technological process is followed successively by and singes, destarch, mercerising, go up resin, bank up, wash, typing, hot rolling, preshrunk, it is characterized in that at last resin and increase between banking up rewinding technology, bank up and wash between increase alkali washing process, whole process flow is followed successively by singe, destarch, mercerising, go up resin, rewind, bank up, alkali cleaning, washing, typing, hot rolling, preshrunk.
2, the processing method of a kind of textile non-ironing face fabric as claimed in claim 1 is characterized in that the described technology of rewinding is to rewind again in 30～40 ℃ thermostatic chamber after resin typing package, the cloth surface temperature after rewinding is 30～45 ℃.
3, the processing method of a kind of textile non-ironing face fabric as claimed in claim 1 is characterized in that described alkali washing process adopts soda ash solution to carry out at normal temperatures, and the pH value of described soda ash solution is 10～11.
4, the processing method of a kind of textile non-ironing face fabric as claimed in claim 1 is characterized in that bake out temperature is 80～100 ℃ in the described upward resin technology, and the cloth surface temperature is 25～45 ℃, and containing damp rate is 5～8%, and the pH value of resin compound is 1～4.
5, the processing method of a kind of textile non-ironing face fabric as claimed in claim 4, the PH that it is characterized in that described resin compound is 1～2.
6, the processing method of a kind of textile non-ironing face fabric as claimed in claim 1 is characterized in that in the described technology of banking up, lining is 30～40 ℃ in temperature, and humidity is to bank up 14～24 hours in 40%～60% the constant temperature and humidity room.
7, the processing method of a kind of textile non-ironing face fabric as claimed in claim 1 is characterized in that in the described hot rolling technology that temperature is 90～120 ℃, and pressure is 130～180N/mm
2
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100675287A CN1306104C (en) | 2004-10-26 | 2004-10-26 | Processing method of whole cotton non-ironimg face fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100675287A CN1306104C (en) | 2004-10-26 | 2004-10-26 | Processing method of whole cotton non-ironimg face fabric |
Publications (2)
| Publication Number | Publication Date |
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| CN1766223A CN1766223A (en) | 2006-05-03 |
| CN1306104C true CN1306104C (en) | 2007-03-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2004100675287A Active CN1306104C (en) | 2004-10-26 | 2004-10-26 | Processing method of whole cotton non-ironimg face fabric |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101265661B (en) * | 2008-05-06 | 2012-09-05 | 翁卫东 | Ready-made clothes after-finishing process |
| CN101858020B (en) * | 2009-04-13 | 2012-09-12 | 愉悦家纺有限公司 | Grey cloth cold batch mercerizing process method for cotton and cotton blended fabric |
| WO2018026368A1 (en) | 2016-08-04 | 2018-02-08 | Pvh Corp. | Non-iron fabrics and garments, and a method of finishing the same |
| CN108330632A (en) * | 2017-01-17 | 2018-07-27 | 绍兴飞亚印染有限公司 | A kind of fabric resin ironing-free technology |
| CN109914092B (en) * | 2019-03-05 | 2021-04-02 | 武汉纺织大学 | Homogeneous non-ironing finishing method for cotton fabric under caustic soda swelling |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1134480A (en) * | 1995-04-28 | 1996-10-30 | 陈建中 | Memory treatment agent for fabric form |
| CN1408939A (en) * | 2002-07-26 | 2003-04-09 | 鲁泰纺织股份有限公司 | Method for no-ironing finishing of pure cotton textile |
-
2004
- 2004-10-26 CN CNB2004100675287A patent/CN1306104C/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1134480A (en) * | 1995-04-28 | 1996-10-30 | 陈建中 | Memory treatment agent for fabric form |
| CN1408939A (en) * | 2002-07-26 | 2003-04-09 | 鲁泰纺织股份有限公司 | Method for no-ironing finishing of pure cotton textile |
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| CN1766223A (en) | 2006-05-03 |
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Owner name: SHENGZHOU SHENGTAI YARN-DYED TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: NINGBO YOUNGOR RIZHONG TEXTILE PRINTING + DYEING CO., LTD. Effective date: 20120503 |
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Free format text: CORRECT: ADDRESS; FROM: 315153 NINGBO, ZHEJIANG PROVINCE TO: 312400 SHAOXING, ZHEJIANG PROVINCE |
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Effective date of registration: 20120503 Address after: 312400 Chengdong District, Shengzhou Economic Development Zone, Zhejiang Patentee after: SUNRISE (SHENGZHOU) TEXTILES CO.,LTD. Address before: Yinxian Avenue West Section 315153 in Zhejiang province Ningbo City No. 1 Patentee before: Youngor Sunrise Textile Dyeing & Finishing Co.,Ltd. |
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Address after: 312400 Chengdong District, Shengzhou Economic Development Zone, Zhejiang Province Patentee after: Zhejiang Shengtai Garment Group Co.,Ltd. Address before: 312400 Chengdong District, Shengzhou Economic Development Zone, Zhejiang Province Patentee before: SUNRISE (SHENGZHOU) TEXTILES CO.,LTD. |
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Address after: 312400 Chengdong District, Shengzhou Economic Development Zone, Zhejiang Patentee after: Shengtai Zhizao Group Co.,Ltd. Address before: 312400 Chengdong District, Shengzhou Economic Development Zone, Zhejiang Patentee before: Zhejiang Shengtai Garment Group Co.,Ltd. |
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