The special-purpose polishing device that can be used as the metal works of penholder
Technical field
The present invention relates to one can be used as penholder but is not limited to the surface finish device that cross section as penholder is arcuation transition triangle workpiece.
Background technology
Chinese patent CN1417039A discloses a kind of tool, and the cross-sectional profiles shape of the penholder of this tool is triangular in shape substantially, and the curved transition in Delta Region is suitable to the making of metal brass.But the document does not have to disclose shaping processing, surface-treated method and the device thereof of this penholder.Because of this penholder shape special, prior art can not solve the shaping processing and the surface treatment problem of this metal penholder and analog thereof effectively, particularly its surface finish problem never can continuously, effectively be polished the device of processing to this metal penholder and analog workpiece thereof.
Certainly, above-mentioned metal penholder and analog workpiece thereof can polish processing by hand.But the actual conditions of implementing are: not only operating efficiency is low, and cost is higher; And polishing inhomogeneously, each one is uneven especially, can not reach unified quality requirements standard.So, press for and can continuously, effectively polish the device of processing this metal penholder and analog workpiece thereof.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of at above-mentioned prior art present situation can continuously, effectively polish the device of processing to this metal penholder and analog workpiece thereof.
The present invention solves the problems of the technologies described above the device for continuously, effectively polishing processing that is adopted: a kind of special-purpose polishing device that can be used as the metal works of penholder, described metal works is that the cross-sectional profiles shape is triangular in shape substantially, the thin-walled tube of the curved transition in Delta Region.Described burnishing device includes: a frame is used to support this machine; One power set and transmission device thereof are used to provide power; One chain type station device is used for fixing workpiece and rotation type conveying workpieces; Described chain type station device is connected into annular by the workpiece device that several have the workpiece rotating device with hinging manner, is set on the pair of sprocket formula rotating disk, and by its driving.Three have the grinding wheel unit that is close to device, are arranged in a row, and are positioned at a side of described annular swinging station device, are used for finishing successively polishing.Opposite side is the operation position, and the workman carries out the loading and unloading of workpiece herein.
The workpiece device of described chain type station device is made up of fixed axis, the triangle inner core that is set at least one rolling bearing on the axle and is positioned at the top, and described driving rotating disk acts on the described rolling bearing.Thereby driving chain type station device rotates.
Described workpiece rotating device is a rack-and-pinion geared assembly, forms by the stationary rack that is positioned at the described chain type station device outside with the transmitting gear on the fixed axis that is packed in each workpiece device of its engagement.Like this, the workpiece device that drives rotating disk drive chain type station device moves, and the transmitting gear on the said fixing axle is rotation under the effect of stationary rack just, thereby drives the workpiece rotation that is enclosed within on the triangle inner core of top.The rotating speed design of its rotation, with above-mentioned three the spacing distance designs that have the grinding wheel unit that is close to device, just in time make described emery wheel finish the polishing that each side is set in the workpiece arcwall face on the triangle inner core, and on finishing after the polishing section, when workpiece moves to next polishing section initial position, the workpiece rotation just in time is positioned at the initial position of next polished arcwall face, and promptly the workpiece device is through two grinding wheel unit spacing distances the time, and just in time the some integers of rotation change.
The triangle inner core is a club that is of convenient length that matches with workpiece, promptly is convenient to described workpiece and is inserted in, and can not relatively rotate after being inserted in.Its cross-sectional profiles shape is triangular in shape substantially, the curved transition in Delta Region, and the top is point slightly, is convenient to described workpiece and is inserted in and extracts.
Grinding wheel unit be close to device, be an air generation plants, form by vacuum air pump, negative pressure cylinder, air seal pipe and piston rod device.Vacuum air pump provides negative pressure, makes the negative pressure cylinder produce negative pressure through sealed tube, and the piston in the negative pressure cylinder is moved by suction inward, through linkage drive grinding carriage to machine to swing, make emery wheel be close to workpiece all the time and work.
Because of workpiece carries out the grinding-polishing operation, can produce more dust, thereby influence working environment.In order to improve workman's working environment effectively, can be in the appropriate location of burnishing device of the present invention, configuration induced air type dust arrester.Described induced air type dust arrester is made up of air-introduced machine, air inducing pipeline and at least one import and export, and import is preferably disposed on described burnishing device emery wheel and dishes out on suitable position.
The buffing wheel of burnishing device can be bonded by fine sand, seccotine, hard fibre.
The present invention solves the surface finish problem of this metal penholder and analog thereof effectively.Provide a kind of device that can continuously, effectively carry out automatic polishing processing to this metal penholder and analog workpiece thereof.
Description of drawings:
Fig. 1 is the schematic perspective view of the metal works that can be used as penholder of the embodiment of the invention.
Fig. 2 looks schematic diagram for the master of the metal works that can be used as penholder of the embodiment of the invention.
Fig. 3 is the transverse sectional view of the metal works that can be used as penholder of the embodiment of the invention.
Fig. 4 is the schematic perspective view of the tool made with above-mentioned penholder.
Fig. 5 looks schematic diagram for the master of the burnishing device of the embodiment of the invention.
Fig. 6 is the schematic top plan view of the burnishing device of the embodiment of the invention.
Fig. 7 is the schematic side view of the burnishing device of the embodiment of the invention.
Fig. 8 is the chain type station device schematic top plan view of the burnishing device of the embodiment of the invention.
Fig. 9 looks schematic diagram for the chain type station device master of the burnishing device of the embodiment of the invention.
Figure 10 is the schematic side view of chain type station device of the burnishing device of the embodiment of the invention.
Figure 11 is the workpiece device schematic diagram that has the workpiece rotating device.
Figure 12 is the triangle inner core transverse sectional view that is positioned at the top.
Figure 13 looks schematic diagram for the grinding wheel unit master who is close to device that has of the burnishing device of the embodiment of the invention.
Figure 14 is the grinding wheel unit schematic top plan view that is close to device that has of the burnishing device of the embodiment of the invention.
Figure 15 is the grinding wheel unit schematic side view that is close to device that has of the burnishing device of the embodiment of the invention.
Figure 16 is the immersion outlet device schematic diagram of the induced air type dust arrester of the various burnishing device of the embodiment of the invention.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
As Fig. 1~shown in Figure 11 is a preferred embodiment of the present invention, workpiece is a kind of cross section as shown in Figure 1 thin-walled tube of (as shown in Figure 3) triangular in shape substantially, and each limit all is circular arc and connects, and it is cut into inclined-plane (as shown in Figure 2) in two ends up and down, as penholder, as shown in Figure 4.In the present embodiment, last penholder should select for use metal brass H65 trombone slide to tailor.
Triangle workpieces polishing machine such as Fig. 5~shown in Figure 12, comprise frame, power set and transmission device thereof, chain type station device, three have the four big parts such as grinding wheel unit that are close to device.The same with general machine, frame is used to support this machine; Power set and transmission device thereof are used to provide power; Chain type station device is used for fixing workpiece and rotation type conveying workpieces; Described chain type station device is connected into annular by the workpiece device that several have the workpiece rotating device with hinging manner, is set on the pair of sprocket formula rotating disk, and by its driving.Three have the grinding wheel unit that is close to device, are arranged in a row, and are positioned at a side of described annular swinging station device, are used for finishing successively polishing.Opposite side is the operation position, and the workman carries out the loading and unloading of workpiece herein.
The distinctive chain type station of this machine of the following specifically describes device A and have a grinding wheel unit B that is close to device.
Chain type station device A comprises that rotating disk A1,60 have parts such as connector between workpiece device A2, the station frame A3 of workpiece rotating device and workpiece device A2.Rotating disk A1 periphery has the big or small half slot A11 that matches with workpiece device A2, by power set and actuator drives thereof; Power set and transmission device thereof drive rotating disk A1 and rotate.The workpiece device A2 that has the workpiece rotating device is positioned at the formed annular space of station frame A3, comprises fixed axis A21, is set in 2 rolling bearing A22 on the axle, the transmitting gear A23 under being positioned at and be positioned at the triangle inner core A24 etc. on top, sees Figure 11 for details.Connector is used for being coupled to each other between workpiece device A2.Described driving rotating disk A1 acts on the described rolling bearing A22, drives chain type station device A and rotates, and workpiece device A2 moves along the annular space of station frame A3; Because of transmitting gear A23 and the tooth bar A31 that is fixed on the station frame A3 are meshing with each other, thereby drive the fixed axis A21 of workpiece device A2 and be enclosed within penholder workpiece rotation on the triangle inner core A24 that is positioned at the top.
As mentioned above, the rotating speed design of its rotation, with above-mentioned three the spacing distance designs that have the grinding wheel unit that is close to device, just in time make described emery wheel finish the polishing that each side is set in the workpiece arcwall face on the triangle inner core, and on finishing after the polishing section, when workpiece moved to next polishing section initial position, the workpiece rotation just in time was positioned at the initial position of next polished arcwall face, be the workpiece device through two grinding wheel unit spacing distances the time, just in time the some integers of rotation change.Like this, this function is polished each conjunction plane of penholder workpiece equably.
As Figure 13~shown in Figure 15, have the grinding wheel unit B that is close to device, comprise motor and transmission device B1 thereof, rocker arm body B2, be close to device and emery wheel B4 etc.Motor and transmission device B1 thereof are used for driving separately emery wheel B4 and rotate.Rocker arm body B2 comprises the fixed axis B21 that is loaded on the frame, be set in the rotational sleeve B22 on the fixed axis B21 and be fixed in the tabular cantilever B23 of piece on the rotational sleeve B22; Emery wheel B4 and motor and transmission device B1 thereof are all by being loaded on the tabular cantilever B23 of piece.Thereby if any the external force effect, emery wheel B4 and motor and transmission device B1 thereof can swing around fixed axis B21.
Grinding wheel unit be close to device, be an air generation plants, Figure 13~Figure 15 does not show, is made up of vacuum air pump, negative pressure cylinder, air seal pipe and piston rod device.Vacuum air pump provides negative pressure, makes the negative pressure cylinder produce negative pressure through sealed tube, and the piston in the negative pressure cylinder is moved by suction inward, through linkage drive grinding carriage cantilever B23 to machine to swing, make emery wheel be close to workpiece all the time and work.Even along with abrasion of grinding wheel diminishes, machine still can be worked effectively.
Like this, as shown in Figure 6, the machine active force drives chain type station device A running, and each workpiece device A2 moves, and drives triangle inner core A24 rotation; Three grinding wheel unit B rotation work under its each ultromotivity drives, and under the effect that is close to device and rocker arm body B2, be close to workpiece all the time, process each face of each workpiece successively.The workman is positioned at the outside of chain type station device A, finishes and takes off polishing workpiece in the sixth of the twelve Earthly Branches, and load onto the work of polished workpiece.Make the work of machine continuous effective ground.
In order to eliminate a large amount of dust that produce because of polishing effectively, improve workman's working environment, reclaim copper scale simultaneously, on polishing machine of the present invention, be furnished with the induced air type dust arrester.Described induced air type dust arrester is made up of air-introduced machine, air inducing pipeline and at least one import and export, import be arranged on this machine emery wheel dish out to the frame lateral location on.
Described induced air type dust arrester is made up of air-introduced machine, air inducing pipeline and a plurality of import and export, and each import is arranged on emery wheel and dishes out on the position, the unified air inducing pipeline that inserts.Because the effect of air-introduced machine, the dust that flies out with emery wheel is inhaled into the air inducing pipeline, and unified the flow direction specified outlet.To export D1 and place returnable D2, and among the liquid medium D3 such as immersion oil that returnable was equipped with or water.As shown in figure 18.Like this, can eliminate dust up hill and dale, and reclaim copper scale effectively.
Both but single machine configuration induced air type dust arrester also can many machine unifications dispose the induced air type dust arresters; Can also dispose the induced air type dust arrester with the miscellaneous equipment unification.
The advantage of this triangle workpieces polishing machine is a polishing efficient height, and polishing is even, the workpiece quality height, and can reach unified quality requirements; This device possess skills primacy and filling a vacancy property.Can be widely used in the roughly the same automatic polishing of triangle tubulose metal works.Use its design philosophy, also can design the automatic polishing device of tubular workpieces of metal such as quadrangle, pentagon, hexagon.