CN1292237A - Polypropylene filter for cigarette and its preparation method - Google Patents

Polypropylene filter for cigarette and its preparation method Download PDF

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Publication number
CN1292237A
CN1292237A CN 99121623 CN99121623A CN1292237A CN 1292237 A CN1292237 A CN 1292237A CN 99121623 CN99121623 CN 99121623 CN 99121623 A CN99121623 A CN 99121623A CN 1292237 A CN1292237 A CN 1292237A
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CN
China
Prior art keywords
polypropylene
cigarette
adhesive
tows
filter
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Granted
Application number
CN 99121623
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Chinese (zh)
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CN1111019C (en
Inventor
范庆荣
林辛
高金贵
宋锐
洪涛
高建阁
王俊
李雨农
李增林
张虹
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Institute of Chemistry CAS
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Institute of Chemistry CAS
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Priority to CN 99121623 priority Critical patent/CN1111019C/en
Publication of CN1292237A publication Critical patent/CN1292237A/en
Application granted granted Critical
Publication of CN1111019C publication Critical patent/CN1111019C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The present invention relates to a polypropylene filter rod for cigarette. It is formed from 100 portions of polypropylene tow bundle and 6-10 portions of adhesive, and the total denier of the adopted polypropylene two bundle is 3.2-3.4 ten thousand deniers, and its described adhesive is tridecyl acrylate, trihydroxymethyl propane trimethyl acrylic ester on triethylene glycol diacrylic ester. Its production method includes the following steps: spraying the getatinous adhesive monomer containing 3.0-3.5 % of alpha-hydroxy ketone on the surface of loosened tow bundle, the adhesive-spraying quantity is 6-10% of polypropylene two bundle in the weight ratio, then rolling up to obtain filter rod, radiating to make polymerization and solidification so as to obtain the invented filter rod for cigarette. It has no abnormal smell, and is easy to adhere, and is easy to implement industrial production.

Description

Polypropylene filter for cigarette and preparation method thereof
The present invention relates to a kind of cigarette filter stick, particularly a kind of cigarette polypropylene fiber tow filter rods and preparation method thereof.
Cigarette adopts two vinegar fiber materials usually with filter-tip material, because two vinegar fiber material feedstock derive from pine, cost an arm and a leg, complex process, and useless excellent pipe tobacco causes problems such as environmental pollution, p.22, the chemical goods magazine second phase in 1999 has been reported with polypropylene tows and has chewed material as cigarette filter, but adopt above-mentioned primary polypropylene tows to have the intensity height, the elongation at break height is difficult for cutting and bonding, and tipping speed is low, pungent peculiar smell is arranged, it is low that hardness is chewed in filter, and rod making rate hang down a series of shortcomings, and need carry out comprehensive modification to polypropylene tows and just can promote the use of.
The objective of the invention is to overcome and adopt the filter-tip raw material sources difficulty of two vinegar fibers in the prior art, easily environmental pollution, processed complex and expensive shortcoming, overcome simultaneously and adopted the intensity height that exists in the polypropylene filter, the elongation at break height, be difficult for bondingly, the shortcoming of peculiar smell arranged, and a kind of filter stick that adopts the polypropylene tows of non-solvent adhesive and hardening with radiation technology is provided.
Polypropylene filter of the present invention is made up of polypropylene tows and adhesive, 100 parts of adhesive 5-10 of its component following (weight portion) polypropylene tows part
Total dawn of described polypropylene tows is ten thousand dawn of 3.2-3.4, comprises the 10000-12000 rhizoid.
Described adhesive is the monomer polymerization type, has the vinyl monomer of two keys.Under the condition of ultraviolet light and irradiation, be opened polymerization or be cross-linked into high polymer of dual intensity, thus polypropylene tows is bonded together well.Monomer is simple function group or multi-functional acrylate, acrylic-amino ester or epoxy acrylate, as the basic ester of acrylic acid 13 (alkane), trimethylol-propane trimethacrylate or Diethylene Glycol diacrylate.The preparation method of polypropylene filter for cigarette of the present invention is as follows:
With total denier is the polypropylene cigarette tow shredding at ten thousand dawn of 3.2-3.5, to add by weight being 2-4%, the gluey binder monomer that is preferably the initator alpha-alcohol ketone of 3.0-3.3% is sprayed onto the tow surface of above-mentioned shredding, spray glue amount is the 5-10% of polypropylene tows by weight, be preferably 6-10%, be rolled into the cigarette rod, the polypropylene cigarette rod that is rolled into is at electron beam, behind X or the gamma-ray irradiation, be sprayed on the layer of adhesive monomer polymerization and the curing of polypropylene tows very thin surface, simultaneously, the tow in the filter stick is bonded together well, and irradiation dose intensity is 3-5Mev, mean current is 200-210 μ A, and exposure time is 400-700 second.
Hardness after polypropylene filter for cigarette of the present invention solidifies is 93-97%, and has elasticity, every index such as circumference and resistance to suction is all qualified, add going out excellent rate and can reaching ten thousand/ton of 170-180 of the third fibril bundle behind the glue, not only surpass the excellent rate that of 1,560,000/ton of two vinegar filter sticks, and helped realizing the smooth recovery of useless excellent pipe tobacco.See Table 1.
Table 1
Before the modification (embodiment 4) After the modification (embodiment 2) The fine filter stick of two vinegar
Total fiber number (ten thousand dawn) fracture strength (CN/dtex) elongation at break (%) work to break (take two vinegar as 1) goes out excellent rate (ten thousand/ton) filter tipping rates (%) tipping speed (/ minute) jealous bonding situation price (ten thousand yuan/tons) environmental pollutions (year) 4.6-4.9 1.59-2.50 141-539 14 115 93 3000 acids can not bonding 1.5 50 3.9-4.0 0.55 21 0.46 170-180 (adding glue), 98 10000 free from extraneous odour non-solvent adhesive~2.0 5 4.4 1.0 25 1 156 98 10000 frees from extraneous odour dissolve each other type bonding~4.0 20
When solving the tow adhesion problem, the brute force of tow and elongation at break all descend significantly, as (intensity was 3-5Mev in 500 seconds at irradiation, mean current is 200 μ A) back tow brute force drop to 0.55CN/dtex from 1.2CN/dtex, elongation at break drops to 21% from 115.9%, these indexs all reach even are lower than the corresponding numerical value of two vinegar fibers (being respectively 1.0CN/dtex and 25%), because the reduction significantly of powerful and elongation at break, tow significantly becomes fragile, be convenient to fly-cutting, therefore can increase substantially the tipping speed (reaching 10000/minute) and the tipping rate (98%) of propene fibre filter stick.
The non-solvent adhesive of Cai Yonging has polar group in the present invention, thereby when the solution polypropylene tows is bonding, has also improved the jealous of propene fibre filter stick, and it can overcome the acid that the preceding propene fibre filter stick of modification exists when smoking.
Another remarkable advantage of the present invention is to help solving the polypropylene fibre filter stick to use the problem of environmental pollution that the back exists, because significant degraded takes place in polypropylene tows in the irradiation process, and produce a large amount of unsettled free radicals therein, therefore quicken propene fibre filter stick greatly and in atmosphere, room temperature environment, deposited degradation speed in the process.
Embodiment 1, be the polypropylene cigarette tow shredding at 32000 dawn (10000 hole) with total denier, the binder monomer of the basic ester adding of acrylic acid 13 (alkane) 3.3% (weight ratio) alpha-alcohol ketone photoinitiator is sprayed onto the surface of shredding tow, spray glue amount is 7% (weight ratio), be rolled into the cigarette rod, heavy every 0.71 gram of rod is 3-5Mev in intensity then, and mean current is an irradiation 700 seconds under the electron beam of 200 μ A, the hardness of solidifying the back filter stick is 93%, and resistance to suction is 320mmH 2O, going out excellent rate is 1,800,000/ton, and the brute force of polypropylene tows is 0.39CN/dtex behind the irradiation, and elongation at break is 16.1%, and the tipping speed of filter stick reaches 10000/minute, and the tipping rate is 98%, has eliminated the former acid that has of propene fibre filter stick.Embodiment 2, be the cigarette polypropylene tows shredding at 34000 dawn (10000 hole) with total denier, the adhesive of trimethylol-propane trimethacrylate adding 3.0% (weight ratio) alpha-alcohol ketone photoinitiator is sprayed onto the surface of shredding tow, spray glue amount is 6% (weight ratio), be rolled into the cigarette rod, heavy every 0.73 gram of rod is 4Mev in intensity then, and mean current is an irradiation 500 seconds under the electron beam of 200 μ A, the hardness of solidifying the back filter stick is 94%, and resistance to suction is 317mmH 2O, going out excellent rate is 1,720,000/ton, and the brute force of polypropylene tows is 0.55CN/dtex behind the irradiation, and elongation at break is 21%, and the tipping speed of filter stick is 10000/minute, the tipping rate is 98%, and the acid of propene fibre filter stick is overcome.Embodiment 3, be the cigarette polypropylene tows shredding at 33000 dawn (11000 hole) with total denier, the adhesive that the Diethylene Glycol diacrylate is added 3.2% alpha-alcohol ketone photoinitiator is sprayed onto the surface of shredding tow, spray glue amount is 10% (weight ratio), be rolled into the cigarette rod, heavy every 0.72 gram of rod is 4.5Mev in intensity then, and mean current is an irradiation 400 seconds under the electron beam of 210 μ A, the hardness of solidifying the back filter stick is 97%, and resistance to suction is 327mmH 2O, going out excellent rate is 1,750,000/ton, and the brute force of polypropylene tows is 0.85CN/dtex behind the irradiation, and elongation at break is 27%, and the tipping speed of filter stick is 10000/minute, and the tipping rate is 98%, and the acid of propene fibre filter stick is overcome.
Embodiment 4, (polypropylene filter before the modification is example as a comparison) (fracture strength is 1.59-2.50CN/dtex with the 4.6-4.93 polypropylene tows at ten thousand dawn, elongation at break is 141-539%, work to break is 14 times of two diacetate fibers) be rolled into propene fibre filter stick, going out excellent rate is 1,150,000/ton, and tipping speed is 3000/minute, and the tipping rate is 93%, pungent peculiar smell is arranged during smoking, can not be bonding between the tow, environment decomposes needs 50 years, 1.5 ten thousand yuan/ton of prices.

Claims (3)

1, polypropylene filter for cigarette is characterized in that described polypropylene filter forms (weight ratio) by following component: 100 parts of adhesive 6-10 of polypropylene tows part
Total dawn of described polypropylene tows is ten thousand dawn of 3.2-3.4, and described adhesive is tridecyl acrylate, trimethylol-propane trimethacrylate or Diethylene Glycol diacrylate.
2,, it is characterized in that in the following order, step carries out according to the preparation method of the described polypropylene filter for cigarette of claim:
(1) with total denier be the polypropylene tows shredding at ten thousand dawn of 3.2-3.4,
(2) the gluey binder monomer that will add the alpha-alcohol ketone of 3.0-3.5% is sprayed onto the tow surface of above-mentioned shredding, and spray glue amount is by weight being the 6-10% of polypropylene tows,
(3) the above-mentioned polypropylene tows that is sprayed with binder monomer is rolled into the cigarette rod,
(4) be 3-5Mev with above-mentioned cigarette rod in intensity, mean current is that irradiation 400-700 carries out polymerization and curing makes second under the electron beam of 200-210 μ A.
3, according to the preparation method of the polypropylene filter for cigarette of claim 2 gained, it is characterized in that described binder monomer is tridecyl acrylate, trimethylol-propane trimethacrylate or Diethylene Glycol diacrylate.
CN 99121623 1999-10-09 1999-10-09 Polypropylene filter for cigarette and its preparation method Expired - Fee Related CN1111019C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 99121623 CN1111019C (en) 1999-10-09 1999-10-09 Polypropylene filter for cigarette and its preparation method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 99121623 CN1111019C (en) 1999-10-09 1999-10-09 Polypropylene filter for cigarette and its preparation method

Publications (2)

Publication Number Publication Date
CN1292237A true CN1292237A (en) 2001-04-25
CN1111019C CN1111019C (en) 2003-06-11

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105029695A (en) * 2015-06-10 2015-11-11 云南中烟工业有限责任公司 Method for modifying cellulose acetate filtering stick for cigarette by adopting high-power electron beams
CN111655051A (en) * 2018-02-01 2020-09-11 日本烟草国际股份有限公司 Biodegradable filter with improved taste
CN112839534A (en) * 2018-10-25 2021-05-25 株式会社大赛璐 Tow band for electronic cigarette holder, method for manufacturing tow band for electronic cigarette holder, and method for manufacturing electronic cigarette holder

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105029695A (en) * 2015-06-10 2015-11-11 云南中烟工业有限责任公司 Method for modifying cellulose acetate filtering stick for cigarette by adopting high-power electron beams
CN111655051A (en) * 2018-02-01 2020-09-11 日本烟草国际股份有限公司 Biodegradable filter with improved taste
US11589608B2 (en) 2018-02-01 2023-02-28 Jt International S.A. Biodegradable filter with improved taste
CN112839534A (en) * 2018-10-25 2021-05-25 株式会社大赛璐 Tow band for electronic cigarette holder, method for manufacturing tow band for electronic cigarette holder, and method for manufacturing electronic cigarette holder

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