CN1111019C - Polypropylene filter for cigarette and its preparation method - Google Patents
Polypropylene filter for cigarette and its preparation method Download PDFInfo
- Publication number
- CN1111019C CN1111019C CN 99121623 CN99121623A CN1111019C CN 1111019 C CN1111019 C CN 1111019C CN 99121623 CN99121623 CN 99121623 CN 99121623 A CN99121623 A CN 99121623A CN 1111019 C CN1111019 C CN 1111019C
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- Prior art keywords
- polypropylene
- tows
- cigarette
- shredding
- filter stick
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- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
- Filtering Materials (AREA)
Abstract
The present invention relates to a polypropylene filter stick for a cigarette, which is composed of 100 parts of polypropylene tows, and 6 to 10 parts of adhesive agents. The total denier of the polypropylene tows is 3.2 to 3.4 ten-thousand denier; the adhesive agents are acrylic acid tridecyl ester and trimethylolpropane trimethacrylate, or diethylene glycol diacrylate. The rubber adhesive agent monomer containing 3.0 to 3.5 % of alpha-alcohol ketone is sprayed to the surfaces of opening tows, the rubber spraying amount accounts for 6 to 10% of polypropylene tows according to ratio by weight. Then the polypropylene tows which are sprayed with the adhesive agent monomer are coiled into filter sticks which are prepared by polymerization and solidification after the radiation of electron beams. The polypropylene filter stick for a cigarette has the advantages of no foreign odor and easy adhesive bonding. The present invention solves the problem of environmental pollution caused by using a polypropylene fiber filter stick, and is easy for industrialized production.
Description
The present invention relates to a kind of cigarette filter stick, particularly a kind of cigarette polypropylene fiber tow filter rods and preparation method thereof.
Cigarette adopts two vinegar fiber materials usually with filter-tip material, because two vinegar fiber material feedstock derive from pine, cost an arm and a leg, complex process, and useless excellent pipe tobacco causes problems such as environmental pollution, p.22, the chemical goods magazine second phase in 1999 has been reported with polypropylene tows and has chewed material as cigarette filter, but adopt above-mentioned primary polypropylene tows to have the intensity height, the elongation at break height is difficult for cutting and bonding, and tipping speed is low, pungent peculiar smell is arranged, it is low that hardness is chewed in filter, and rod making rate hang down a series of shortcomings, and need carry out comprehensive modification to polypropylene tows and just can promote the use of.
The objective of the invention is to overcome and adopt the filter-tip raw material sources difficulty of two vinegar fibers in the prior art, easily environmental pollution, processed complex and expensive shortcoming, overcome simultaneously and adopted the intensity height that exists in the polypropylene filter, the elongation at break height, be difficult for bondingly, the shortcoming of peculiar smell arranged, and a kind of filter stick that adopts the polypropylene tows of non-solvent adhesive and hardening with radiation technology is provided.
Polypropylene filter of the present invention is made up of polypropylene tows and adhesive, its component following (weight portion)
100 parts of polypropylene tows
Adhesive 5-10 part
Total dawn of described polypropylene tows is ten thousand dawn of 3.2-3.4, comprises the 10000-12000 rhizoid.
Described adhesive is the monomer polymerization type, has the vinyl monomer of two keys.Under the condition of ultraviolet light and irradiation, be opened polymerization or be cross-linked into high polymer of dual intensity, thus polypropylene tows is bonded together well.Monomer is simple function group or multi-functional acrylate, acrylic-amino ester or epoxy acrylate, as the basic ester of acrylic acid 13 (alkane), trimethylol-propane trimethacrylate or Diethylene Glycol diacrylate.The preparation method of polypropylene filter for cigarette of the present invention is as follows:
With total denier is the polypropylene cigarette tow shredding at ten thousand dawn of 3.2-3.5, will add by weight being 2-
4%, the gluey binder monomer that is preferably the initator alpha-alcohol ketone of 3.0-3.3% is sprayed onto above-mentioned shredding
The tow surface, spray glue amount is preferably 6-10% by weight being the 5-10% of polypropylene tows, is rolled into cigarette
Rod, the polypropylene cigarette rod that is rolled into is sprayed on the polypropylene tows table behind electron beam, X or gamma-ray irradiation
Layer of adhesive monomer polymerization and curing that face is very thin, simultaneously, the tow in the filter stick is well by bonding
Get up, irradiation dose intensity is 3-5Mev, and mean current is 200-210 μ A, and exposure time is 400-700
Second.
Hardness after polypropylene filter for cigarette of the present invention solidifies is 93-97%, and has elasticity, every index such as circumference and resistance to suction is all qualified, add going out excellent rate and can reaching ten thousand/ton of 170-180 of the third fibril bundle behind the glue, not only surpass the excellent rate that of 1,560,000/ton of two vinegar filter sticks, and helped realizing the smooth recovery of useless excellent pipe tobacco.See Table 1.
Table 1
The fine filter stick of two vinegar after the modification before the modification
(embodiment 4) (embodiment 2)
Total fiber number (ten thousand dawn) 4.6-4.9 3.9-4.0 4.4
Fracture strength (CN/dtex) 1.59-2.5 0.55 1.0
Elongation at break (%) 141-539 21 25
Work to break (is 1 with two vinegar) 14 0.46 1
Go out excellent rate (ten thousand/ton) 115 170-180 156
(adding glue)
Tipping rate (%) 93 98 98 is chewed in filter
Tipping speed (/ minute) 3,000 10,000 10000
Jealous acid free from extraneous odour free from extraneous odour
Bonding situation is can not the bonding type that dissolves each other of bonding non-solvent bonding
Agent
Price 1.5~2.0~4.0
(ten thousand yuan ./ton) environmental pollution (year) 50 5 20
When solving the tow adhesion problem, the brute force of tow and elongation at break all descend significantly, as (intensity was 3-5Mev in 500 seconds at irradiation, mean current is 200 μ A) back tow brute force drop to 0.55CN/dtex from 1.2CN/dtex, elongation at break drops to 21% from 115.9%, these indexs all reach even are lower than the corresponding numerical value of two vinegar fibers (being respectively 1.0CN/dtex and 25%), because the reduction significantly of powerful and elongation at break, tow significantly becomes fragile, be convenient to fly-cutting, therefore can increase substantially the tipping speed (reaching 10000/minute) and the tipping rate (98%) of propene fibre filter stick.
The non-solvent adhesive of Cai Yonging has polar group in the present invention, thereby when the solution polypropylene tows is bonding, has also improved the jealous of propene fibre filter stick, and it can overcome the acid that the preceding propene fibre filter stick of modification exists when smoking.
Another remarkable advantage of the present invention is to help solving the polypropylene fibre filter stick to use the problem of environmental pollution that the back exists, because significant degraded takes place in polypropylene tows in the irradiation process, and produce a large amount of unsettled free radicals therein, therefore quicken propene fibre filter stick greatly and in atmosphere, room temperature environment, deposited degradation speed in the process.
Embodiment 1, be the polypropylene cigarette tow shredding at 32000 dawn (10000 hole) with total denier, the binder monomer of the basic ester adding of acrylic acid 13 (alkane) 3.3% (weight ratio) alpha-alcohol ketone photoinitiator is sprayed onto the surface of shredding tow, spray glue amount is 7% (weight ratio), be rolled into the cigarette rod, heavy every 0.71 gram of rod is 3-5Mev in intensity then, and mean current is an irradiation 700 seconds under the electron beam of 200 μ A, the hardness of solidifying the back filter stick is 93%, and resistance to suction is 320mmH
2O, going out excellent rate is 1,800,000/ton, and the brute force of polypropylene tows is 0.39CN/dtex behind the irradiation, and elongation at break is 16.1%, and the tipping speed of filter stick reaches 10000/minute, and the tipping rate is 98%, has eliminated the former acid that has of propene fibre filter stick.Embodiment 2, be the cigarette polypropylene tows shredding at 34000 dawn (10000 hole) with total denier, the adhesive of trimethylol-propane trimethacrylate adding 3.0% (weight ratio) alpha-alcohol ketone photoinitiator is sprayed onto the surface of shredding tow, spray glue amount is 6% (weight ratio), be rolled into the cigarette rod, heavy every 0.73 gram of rod is 4Mev in intensity then, and mean current is an irradiation 500 seconds under the electron beam of 200 μ A, the hardness of solidifying the back filter stick is 94%, and resistance to suction is 317mmH
2O, going out excellent rate is 1,720,000/ton, and the brute force of polypropylene tows is 0.55CN/dtex behind the irradiation, and elongation at break is 21%, and the tipping speed of filter stick is 10000/minute, the tipping rate is 98%, and the acid of propene fibre filter stick is overcome.Embodiment 3, be the cigarette polypropylene tows shredding at 33000 dawn (11000 hole) with total denier, the adhesive that the Diethylene Glycol diacrylate is added 3.2% alpha-alcohol ketone photoinitiator is sprayed onto the surface of shredding tow, spray glue amount is 10% (weight ratio), be rolled into the cigarette rod, heavy every 0.72 gram of rod is 4.5Mev in intensity then, and mean current is an irradiation 400 seconds under the electron beam of 210 μ A, the hardness of solidifying the back filter stick is 97%, and resistance to suction is 327mmH
2O, going out excellent rate is 1,750,000/ton, and the brute force of polypropylene tows is 0.85CN/ctex behind the irradiation, and elongation at break is 27%, and the tipping speed of filter stick is 10000/minute, and the tipping rate is 98%, and the acid of propene fibre filter stick is overcome.Embodiment 4, (polypropylene filter before the modification is example as a comparison) (fracture strength is 1.59-2.50CN/dtex with the 4.6-4.93 polypropylene tows at ten thousand dawn, elongation at break is 141-539%, work to break is 14 times of two diacetate fibers) be rolled into propene fibre filter stick, going out excellent rate is 1,150,000/ton, and tipping speed is 3000/minute, and the tipping rate is 93%, pungent peculiar smell is arranged during smoking, can not be bonding between the tow, environment decomposes needs 50 years, 1.5 ten thousand yuan/ton of prices.
Claims (3)
1, polypropylene filter for cigarette is characterized in that described polypropylene filter is by weight being made up of following component:
100 parts of the polypropylene tows of shredding
Adhesive 6-10 part
Described polypropylene tows total denier is ten thousand dawn of 3.2-3.4, and described binder monomer is gluey tridecyl acrylate, trimethylol-propane trimethacrylate or Diethylene Glycol diacrylate,
Described binder monomer is added that weight ratio is the surface that the alpha-alcohol ketone of 3.0-3.5% is sprayed onto the polypropylene tows of described shredding, and be that 3-5Mev, mean current are that the electron beam irradiation 400-700 of 200-210 μ A carries out polymerization and curing second with intensity.
2, a kind of preparation method of polypropylene filter for cigarette according to claim 1 is characterized in that in the following order, step carries out:
(1) with total denier be the polypropylene tows shredding at ten thousand dawn of 3.2-3.4,
(2) will add the tridecyl acrylate, trimethylol-propane trimethacrylate of the alpha-alcohol ketone of 3.0-3.5% or the tow surface that the gluey binder monomer of Diethylene Glycol diacrylate is sprayed onto above-mentioned shredding, spray glue amount is the 6-10% of polypropylene tows by weight
(3) the above-mentioned polypropylene tows that is sprayed with binder monomer is rolled into the cigarette rod,
(4) be 3-5Mev with above-mentioned cigarette rod in intensity, mean current is that irradiation 400-700 carries out polymerization and curing makes second under the electron beam of 200-210 μ A.
3, according to the preparation method of the polypropylene filter for cigarette of claim 2 gained, it is characterized in that described binder monomer is tridecyl acrylate, trimethylol-propane trimethacrylate or Diethylene Glycol diacrylate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 99121623 CN1111019C (en) | 1999-10-09 | 1999-10-09 | Polypropylene filter for cigarette and its preparation method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 99121623 CN1111019C (en) | 1999-10-09 | 1999-10-09 | Polypropylene filter for cigarette and its preparation method |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1292237A CN1292237A (en) | 2001-04-25 |
CN1111019C true CN1111019C (en) | 2003-06-11 |
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ID=5282053
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CN 99121623 Expired - Fee Related CN1111019C (en) | 1999-10-09 | 1999-10-09 | Polypropylene filter for cigarette and its preparation method |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105029695B (en) * | 2015-06-10 | 2018-11-13 | 云南中烟工业有限责任公司 | A method of using high energy electron beam modifying cigarette cellulose acetate filter stick |
EA202091665A1 (en) | 2018-02-01 | 2020-11-05 | ДжейТи ИНТЕРНЕШНЛ С.А. | BIODEGRADABLE FILTER WITH IMPROVED TASTE |
CN112839534A (en) * | 2018-10-25 | 2021-05-25 | 株式会社大赛璐 | Tow band for electronic cigarette holder, method for manufacturing tow band for electronic cigarette holder, and method for manufacturing electronic cigarette holder |
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1999
- 1999-10-09 CN CN 99121623 patent/CN1111019C/en not_active Expired - Fee Related
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