CN1291166A - Use of a membrane reactor for hydrogen production via direct cracking of hydrocarbons - Google Patents

Use of a membrane reactor for hydrogen production via direct cracking of hydrocarbons Download PDF

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CN1291166A
CN1291166A CN 99803205 CN99803205A CN1291166A CN 1291166 A CN1291166 A CN 1291166A CN 99803205 CN99803205 CN 99803205 CN 99803205 A CN99803205 A CN 99803205A CN 1291166 A CN1291166 A CN 1291166A
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hydrogen
reactor
catalyzer
gas
film
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迈克尔·D·阿米里迪斯
张铁军
西塞罗·A·贝纳莱斯
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NIAGARA MAHAWK POWER CORP
Niagara Mohawk Power Corp
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    • CCHEMISTRY; METALLURGY
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    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/22Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds
    • C01B3/24Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds of hydrocarbons
    • C01B3/26Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds of hydrocarbons using catalysts
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    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/50Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
    • C01B3/501Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by diffusion
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    • C01INORGANIC CHEMISTRY
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    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/50Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
    • C01B3/501Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by diffusion
    • C01B3/503Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by diffusion characterised by the membrane
    • C01B3/505Membranes containing palladium
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0266Processes for making hydrogen or synthesis gas containing a decomposition step
    • C01B2203/0277Processes for making hydrogen or synthesis gas containing a decomposition step containing a catalytic decomposition step
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/04Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
    • C01B2203/0405Purification by membrane separation
    • C01B2203/041In-situ membrane purification during hydrogen production
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/04Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
    • C01B2203/0465Composition of the impurity
    • C01B2203/047Composition of the impurity the impurity being carbon monoxide
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/04Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
    • C01B2203/0465Composition of the impurity
    • C01B2203/0475Composition of the impurity the impurity being carbon dioxide
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/04Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
    • C01B2203/0465Composition of the impurity
    • C01B2203/048Composition of the impurity the impurity being an organic compound
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/04Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
    • C01B2203/0465Composition of the impurity
    • C01B2203/0495Composition of the impurity the impurity being water
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    • C01B2203/08Methods of heating or cooling
    • C01B2203/0805Methods of heating the process for making hydrogen or synthesis gas
    • C01B2203/085Methods of heating the process for making hydrogen or synthesis gas by electric heating
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1005Arrangement or shape of catalyst
    • C01B2203/1011Packed bed of catalytic structures, e.g. particles, packing elements
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
    • C01B2203/1047Group VIII metal catalysts
    • C01B2203/1052Nickel or cobalt catalysts
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    • C01B2203/1082Composition of support materials
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/12Feeding the process for making hydrogen or synthesis gas
    • C01B2203/1205Composition of the feed
    • C01B2203/1211Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
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    • C01B2203/12Feeding the process for making hydrogen or synthesis gas
    • C01B2203/1205Composition of the feed
    • C01B2203/1211Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
    • C01B2203/1235Hydrocarbons
    • C01B2203/1241Natural gas or methane

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Hydrogen, Water And Hydrids (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

A process for producting substantially pure hydrogen by contacting a stream of a hydrocarbon gas with a nickel containing catalyst in a membrane reactor. The membrane reactor combines a hydrogen permeable membrane and a catalyst capable of producing hydrogen via the direct cracking of hydrocarbons. The stream of a hydrocarbon gas is contacted with the catalyst at a temperature in the range of about 400 to 900 DEG C which results in the conversion of the gas to substantially pure hydrogen, which selectively permeates through the membrane wall.

Description

Membrane reactor is in the purposes for preparing by direct cracking hydrocarbon in the hydrogen
Invention field
The present invention relates generally to the preparation method of hydrogen, more specifically, relate to membrane reactor in the purposes for preparing by direct cracking hydrocarbon in the hydrogen.
Background of invention
Past has used mineral membrane such as palladium (Pd), palladium-Yin (Pd-Ag) and several other alloy films to come separation of hydrogen from other reagents of various reactions (comprising hydrogenation and dehydrogenation) and product.Because the cost height of these films, people made very big effort and developed composite membrane and alloy film decades in the past.The film of the type is made by the thin palladium metal film (selective permeability is provided) that is coated on porous or the non-hole carrier (required physical strength is provided).Buxbaum and colleague thereof have developed a kind of film (membrane science magazine J.Membr.Sci.) of specific type, and 85,29 (1993), and US patent 5,149,420 and 5,215,729).The advantage of this film is that several refractory metals such as niobium (Nb), tantalum (Ta), zirconium (Zr) and vanadium (V) they are the same orders of magnitude to hydrogen permeability, and than the perviousness height of palladium, but also have acceptable physical strength.Use electroless plating technology that palladium membranes (1-2 micron thickness) is deposited on these refractory metal surfaces.With film, particularly Pd-Nb and the Pd-Ta of this method preparation, guarantee to have the purity of high extracting hydrogen, and can be than the more hydrogen of pure palladium membrane permeation.In addition, these films are stronger and more durable, also can at high temperature use.
The applicant has illustrated the possibility for preparing hydrogen by direct cracking methane and other suitable hydrocarbon in advance.This method has been described in detail in exercise question another independent invention for " preparing hydrogen by direct cracking hydrocarbon ".But this methane cracking reaction is subjected to the restriction of thermodynamic(al)equilibrium.In addition, dynamic test illustrates the inhibition of the speed of this reaction by the hydrogen product.For these two purposes, it is useful removing the hydrogen that forms from reaction zone reaction process.
Brief summary of the invention
In another was invented separately, we had illustrated in conventional fixed-bed reactor, prepare the feasibility of hydrogen by direct cracking methane with nickel-containing catalyst.But the usefulness owing to having hydrogen at reaction zone to this method of design has produced negative impact.The above-mentioned viewpoint explanation of prior art:, use membrane reactor may improve the performance of the steam that is used for catalytic cracking methane by removing hydrogen from reaction zone effectively.
Therefore, an object of the present invention is by catalytic cracking hydrocarbon to prepare effectively High Purity Hydrogen.
Another object of the present invention provides the method for using the direct cracking hydrocarbon of membrane reactor and preparing hydrogen.
Another purpose of the present invention provides the use nickel-containing catalyst, direct cracking hydrocarbon and prepare the method for the pure basically hydrogen that does not contain the carbon monoxide pollution thing in membrane reactor.
A further object of the present invention provides uses silicon dioxide carried nickel-containing catalyst, prepares the method for High Purity Hydrogen in membrane reactor in the direct cracking methane of low temperature.
The invention solves the problems referred to above,, and illustrated by using the direct cracking hydrocarbon of membrane reactor to prepare the feasibility of pure basically hydrogen.Membrane reactor can be removed hydrogen from reaction zone, therefore, has eliminated the negative interaction to molecular balance and speed of reaction.As a result, use membrane reactor can obviously increase the efficient of process for making hydrogen.This film can be the material of any kind of, if selective permeation hydrogen uniquely, and isolate hydrogen in the carbon monoxide from reaction mixture and other compositions (as unreacted hydrocarbon, carbonic acid gas, water vapour etc.) effectively.With Pd-Nb type film explanation the present invention, believe that this film has special advantage, as in background technology, discussing.But, get rid of other films of use or compound or blended ion ceramic mould in no instance.In one embodiment, this film preferably includes Pd-Nb.The present invention also is applicable to any suitable hydrocarbon of cracking such as methane, Sweet natural gas, ethane, ethene, propane, propylene, butane, pentane, hexane and their mixture, and the hydro carbons of molecular weight between gasoline and diesel range.
This membrane reactor uses catalyst bed, and this catalyst bed preferably includes the nickel-containing catalyst that is carried on the silica supports.The hydrogen that produces at reactor zone optionally penetrates membranous wall, and is taken away by sweeping gas.In operation, the temperature of reaction zone typically is about 400-900 ℃ scope.
Brief description of drawings
Essence for a more complete understanding of the present invention and purpose describe enforcement preferred implementation of the present invention in detail below in conjunction with accompanying drawing.
Fig. 1 represents the side cross-sectional view of amplification of the catalytic reaction zone of two-tube catalytic film reactor.
Fig. 2 represents with 0.2 gram 16wt% Ni/SiO 2The comparison curves of catalyzer methane conversion in the reactor of conventional fixed-bed reactor and Fig. 1 under 550 ℃ of conditions.
Fig. 3 represents with 0.2 gram 16wt% Ni/SiO 2Catalyzer is at 7600h -1The comparison curves of the methane conversion under the condition in the reactor of conventional fixed-bed reactor and Fig. 1.
Fig. 4 represents the side cross-sectional view of amplification of catalytic reaction zone of the fixed bed catalytic reactor with film dividing plate of another kind of design.
The detailed description of invention
The present invention illustrates with two-tube catalytic film reactor (10) shown in Figure 1.The Pd-Nb film pipe that uses has the external diameter of 9.525 millimeters (3/8 inches), 0.25 millimeter of wall thickness, and according to disclosed method manufacturing in relevant patent (US5149420 and 5215729) (comprising its manufacturing and use), it is for reference that described patent is incorporated into this paper.This reactor comprises pipe (12) and stainless steel or quartz outer tube (14) in the film, and they have determined flow passage (16).Catalyst bed (18) is arranged in pipe (12).Electric heater (20) control reaction temperature.The hydrogen that produces in reactor zone optionally permeates by membranous wall and by the sweeping gas that dash-dot arrows is represented to be taken away.Outer tube (SS, 1 inch of external diameter, thick 0.028 inch) directly is connected with sweeping gas source of the gas (not shown).Film occupies the central section of interior pipe and is connected in the entrance and exit of reactor with suitable components.Catalyzer (16wt% Ni/SiO 2Catalyzer) be encapsulated in the film pipe, and the hydrogen that produces is removed at the shell-side face with inert purge gas such as argon gas.Other hydrogen is also discharged reactor from the bottom of catalyst bed, shown in the solid line arrow.
In typical test, 0.2 catalyzer (25-35 order) that restrains is dispersed in the 0.3 gram inertia silicon-dioxide (25-35 order), be encapsulated in subsequently in the intermediate zone of film pipe.Reactor is washed with rare gas element, and be heated to temperature of reaction.The flow rate control of the argon gas that purges is in the constant rate of speed of 150 cc/min.With raw material introduce begin in the reactor reaction, raw material is 20% methane that is contained in the helium, shown in the solid arrow at top.By gc analysis from sweeping gas and the discharge air-flow that obtains in reactor-side.
It should be understood that and the invention is not restricted to concrete structure shown in Figure 1.In fact, other structures of any combined catalyst effectively (can produce hydrogen by direct cracking hydrocarbon) and film (can only selective permeation hydrogen) can be used for the present invention.Select the structure of Fig. 1 to illustrate that the present invention is because it is simple.Another example that is suitable for membrane reactor structure of the present invention is shown in Fig. 4, and fixed bed catalytic reactor wherein or fuel processor are equipped with the film dividing plate.Utilize direct cracked fuel processor that hydrocarbon feed is changed into hydrogen and carbon product, and by using the film dividing plate, optionally extracting hydrogen and prepare pure basically hydrogen product.The film dividing plate reactor 30 that is shown in Fig. 4 comprises one group of metal or metal alloy film pipe 32, up to 50 or 34 sealings at one end of more little open tube, and at the other end 36 openings.This pipe is surrounded by the bed of catalystic material 38, and all is encapsulated in together in the shell 40 of reactor.In operating process, 42 appropriate hydrocarbon gas infeeded by entering the mouth, and in inner room 44 cracking.The hydrogen permeate that cracking produces is gone into selectivity porous membrane tube 32 and is moved on to outlet 48 (seeing small arrow), and simultaneously, carbon monoxide, other reaction product and unreacted hydrocarbon through port 46 are discharged.
Can find out that from above-mentioned explanation the end that hydrocarbon gas feed enters reactor passes catalyst bed, reaction product and unreacted hydrocarbon are discharged from the other end.In the film dividing plate, the mobile outer side inflow inboard of hydrogen from the film pipe.Effusive pure basically hydrogen merging enters in the shared well heater 50 from all film pipes, and collects at outlet 48 places.Other alternative structure of reactor that are used as this class reactor in industrial operation can comprise fluidized-bed or moving-burden bed reactor.
Be used for catalyzer of the present invention because carbon laydown and final inactivation.The carbon that is deposited on the catalyzer can restore and be used for electrochemical applications (superconductor, electrode and fuel cell) or fuel storage application.In addition, the catalyzer of inactivation can be by sedimentary the carbon vaporization of oxidation or steam and holomorphosis in air.
Fig. 2 has compared the methane turnover ratio, described turnover ratio by conventional fixed-bed reactor and Fig. 1 reactor 550 ℃ with different air speed conditions under obtain.Methane turnover ratio in conventional fixed-bed reactor is from air speed 60000h -131.7% be changed at 7500h -142.2%.In membrane reactor, the methane turnover ratio is from 60000h -137.2% be changed at 7500h -170.8%.Under the low-speed condition, its difference more remarkable (therefore, embodying the advantage of using membrane reactor), this is because more embodied the negative interaction of hydrogen under these conditions.
Under differing temps, measured the hydrogen permeate rate of the Pd-Nb film that in this example, uses, found that rate of permeation increases with temperature.Can suppose by under higher temperature, using membrane reactor more favourable observed methane turnover ratio.This has obtained checking by the test of temperature up to 550 ℃, as shown in Figure 3.In addition higher temperature under, the difference of two class reactor performances reduces, this is because the film cause of degenerating under these conditions.
Although understand the present invention specifically with reference to preferred mode shown in the drawings, what it should be appreciated by those skilled in the art is can carry out various variations under the prerequisite of the spirit and scope that do not break away from claim of the present invention.

Claims (12)

1, the method for the pure basically hydrogen of a kind of preparation comprises:
(a) provide the membrane reactor that comprises hydrogen permeable film and catalyst bed; And
(b) air-flow with hydrocarbon contacts in about 400-900 ℃ temperature range with described catalyzer, and the result makes described gas reforming become pure basically hydrogen, and described hydrogen optionally permeates by this membranous wall.
2, the method for claim 1, wherein described film can only selective permeation hydrogen, and isolate hydrogen effectively in the carbon monoxide from reaction mixture and other compositions.
3, the method for claim 1, wherein described film comprises metal or metal alloy.
4, the method for claim 1, wherein described film comprises Pd or Pd alloy.
5, the method for claim 1, wherein described film comprises Pd-Nb.
6, the method for claim 1, wherein described film comprises matrix material or ceramic mould film.
7, the method for claim 1, wherein this catalyzer contains nickel and is carried on the silica supports.
8, the method for claim 1, wherein this catalyzer contains the nickel of 5wt% at least.
9, the method for claim 1, wherein, this appropriate hydrocarbon gas is selected from a kind of by in the following group of forming: methane, Sweet natural gas, ethane, ethene, propane, propylene, butane, pentane, hexane and their mixture, and the hydro carbons of molecular weight between gasoline and diesel range.
10, the method for claim 1, wherein this appropriate hydrocarbon gas is mixed with inert carrier gas.
11, the method for claim 1, wherein this catalyzer is regenerated by the aerial oxidation of deposit carbon.
12, the method for claim 1, wherein this catalyzer is regenerated by the steam vaporization of deposit carbon.
CN 99803205 1998-02-24 1999-02-19 Use of a membrane reactor for hydrogen production via direct cracking of hydrocarbons Pending CN1291166A (en)

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US7581498P 1998-02-24 1998-02-24
US60/075,814 1998-02-24
US23186299A 1999-01-14 1999-01-14
US09/231,862 1999-01-14

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CA (1) CA2317396A1 (en)
WO (1) WO1999043610A1 (en)

Cited By (8)

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CN100342576C (en) * 2002-08-30 2007-10-10 荷兰能源建设基金中心 Shift membrane burner/fuel cell combination
CN100410167C (en) * 2004-01-21 2008-08-13 雷敏宏 Process and reactor module for quick start hydrogen production
CN100562485C (en) * 2002-04-12 2009-11-25 益达科技责任有限公司 Steam reforming fuel processor
CN107469628A (en) * 2017-09-21 2017-12-15 中国科学院上海应用物理研究所 The device and method of gaseous state tritium and its isotope in a kind of removal fused salt
CN108745262A (en) * 2018-07-05 2018-11-06 山东理工大学 The preparation method and its test system of the saturating hydrogen-flat membrane reactor of methane portion oxidation dehydrogenation triple effect of oxygen flow-
CN108745263A (en) * 2018-07-05 2018-11-06 山东理工大学 The preparation method of the saturating hydrogen-reaction triple effect tubulose membrane reactor of the oxygen flow-of partial oxidation of methane hydrogen
CN109824627A (en) * 2019-03-01 2019-05-31 山东理工大学 A kind of method of the saturating hydrogen coupled film microreactor synthesizing epoxypropane of oxygen flow
CN110483228A (en) * 2018-11-06 2019-11-22 中国科学院青岛生物能源与过程研究所 A kind of method and apparatus reacted in proton-conductive films reactor while obtaining high-purity hydrogen and chemicals

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DE10040539A1 (en) * 2000-08-18 2002-03-07 Aral Ag & Co Kg Membrane reactor for producing highly pure hydrogen, used in vehicle driven by fuel cell or in domestic heating, involves steam reforming hydrocarbon stream, and is heated by hot conductor in center of reactor
DE10118248A1 (en) * 2000-08-18 2002-10-17 Aral Ag & Co Kg Process for the production of high-purity hydrogen gas with a membrane reactor and a pretreatment step
ATE506322T1 (en) * 2004-02-03 2011-05-15 Min-Hoi Rei METHOD AND REACTOR MODULE FOR FAST-START HYDROGEN PRODUCTION
WO2007031713A1 (en) * 2005-09-14 2007-03-22 Bp P.L.C. Process for hydrogen production
ITRM20060102A1 (en) * 2006-03-01 2007-09-02 Cnr Consiglio Naz Delle Ricerche MEMBRANE PROCEDURE FOR THE PRODUCTION OF REFORMING HYDROGEN OF ORGANIC COMPOUNDS IN PARTICULAR HYDROCARBONS OR ALCOHOLS
DE102010053290A1 (en) * 2010-12-02 2012-06-06 Linde Ag Method and apparatus for producing hydrogen from glycerin
US9745191B2 (en) 2011-04-11 2017-08-29 Saudi Arabian Oil Company Auto thermal reforming (ATR) catalytic structures
US8597383B2 (en) 2011-04-11 2013-12-03 Saudi Arabian Oil Company Metal supported silica based catalytic membrane reactor assembly
SG11201404972QA (en) 2012-03-08 2014-09-26 Univ Singapore Catalytic hollow fibers
CN103007697B (en) * 2012-12-21 2015-03-18 上海合既得动氢机器有限公司 Membrane separator for methyl alcohol water hydrogen production equipment and fabrication method of membrane separator

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100562485C (en) * 2002-04-12 2009-11-25 益达科技责任有限公司 Steam reforming fuel processor
CN100342576C (en) * 2002-08-30 2007-10-10 荷兰能源建设基金中心 Shift membrane burner/fuel cell combination
CN100410167C (en) * 2004-01-21 2008-08-13 雷敏宏 Process and reactor module for quick start hydrogen production
CN107469628B (en) * 2017-09-21 2019-10-01 中国科学院上海应用物理研究所 The device and method of gaseous state tritium and its isotope in a kind of removal fused salt
CN107469628A (en) * 2017-09-21 2017-12-15 中国科学院上海应用物理研究所 The device and method of gaseous state tritium and its isotope in a kind of removal fused salt
CN108745263B (en) * 2018-07-05 2020-02-07 山东理工大学 Preparation method of oxygen permeation-hydrogen permeation-reaction triple-effect tubular membrane reactor for preparing hydrogen by partial oxidation of methane
CN108745263A (en) * 2018-07-05 2018-11-06 山东理工大学 The preparation method of the saturating hydrogen-reaction triple effect tubulose membrane reactor of the oxygen flow-of partial oxidation of methane hydrogen
CN108745262A (en) * 2018-07-05 2018-11-06 山东理工大学 The preparation method and its test system of the saturating hydrogen-flat membrane reactor of methane portion oxidation dehydrogenation triple effect of oxygen flow-
CN108745262B (en) * 2018-07-05 2020-02-11 山东理工大学 Preparation method and test system of oxygen-permeable-hydrogen-permeable-methane partial oxidation dehydrogenation triple-effect flat-plate membrane reactor
CN110483228A (en) * 2018-11-06 2019-11-22 中国科学院青岛生物能源与过程研究所 A kind of method and apparatus reacted in proton-conductive films reactor while obtaining high-purity hydrogen and chemicals
CN110483228B (en) * 2018-11-06 2022-06-28 中国科学院青岛生物能源与过程研究所 Method and device for simultaneously obtaining high-purity hydrogen and chemicals through reaction in proton conduction membrane reactor
CN109824627A (en) * 2019-03-01 2019-05-31 山东理工大学 A kind of method of the saturating hydrogen coupled film microreactor synthesizing epoxypropane of oxygen flow
CN109824627B (en) * 2019-03-01 2023-08-29 山东理工大学 Method for synthesizing epoxypropane by oxygen-permeable and hydrogen-permeable coupling membrane microreactor

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