CN1286151A - Apparatus for forming blade for cutting prints - Google Patents
Apparatus for forming blade for cutting prints Download PDFInfo
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- CN1286151A CN1286151A CN 99119257 CN99119257A CN1286151A CN 1286151 A CN1286151 A CN 1286151A CN 99119257 CN99119257 CN 99119257 CN 99119257 A CN99119257 A CN 99119257A CN 1286151 A CN1286151 A CN 1286151A
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- metal tape
- mould
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- cutter
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Abstract
An apparatus for shaping the cutting blade of printed matter is disclosed. No matter what size the metallic band has, it can be bent and cut to obtain said cutting blades. Replaceable die can make different pitches, widthes and shapes. Said apparatus has a vertically movable bending needle and a swinging cutter for bending metal band to needed shape and cutting it into blades. Its advantages are high productivity and precision and low cost.
Description
Present invention relates in general to the shaped device of a kind of printed matter with cutting blade, though relate in particular to a kind of can the metal tape size, by associated working, by suitably crooked and the blade that metal tape cuts into requirement is made a kind of like this device of cutting blade.
For producing various open and flat printed matters or printed apcksging material, as carton or thermoplastic film, need to cut open and flat printed matter or film,, need the line of cut cutting that before plate is made box, designs along printed paperboard to the box type packages material along the line of cut that designs.
Such single-blade cutting blade that must extend with the line of cut that the edge designs for the cutting operation of producing open and flat printed matter, carton or thermoplastic film be finished.Such cutting blade places has identical height on the flat plank.Under these circumstances, outside the single-blade sharpening of blade faces.Plank and cutting blade are installed to together and are used to cut the so open and flat printed matter or the forcing press of packaging material.
Typical cutting blade is by producing the thin steel band dicing of special use.A kind of like this steel band has band like form and is standing curved and cutting the Cheng Qian with sharpening on one side.Such metal tape must be bent and cut into the cutting blade that forms the line of cut that designs separately respectively, and open and flat printed matter or packaging material are cut by the line of cut cutting blade along above-mentioned.After metal tape is bent and cuts into cutting blade, one or more cutting blades are placed on the plank.So it is accurately crooked and cut into cutting blade that primary is with metal tape.In addition, metal tape is also handled by a plurality of as described below minute process.
For example, metal tape must so form the bridge mouth regularly at the following opening relative with the sharpening limit on the base.Such bridge mouth is used for firmly being the cutting blade location when blade places on the plank.That is, the bridge mouth is almost completely avoided the accidental change that the desired location of the cutting blade on plank causes owing to external impact.
Sometimes, be necessary to make a plurality of V-shaped parts, so make the cutting blade that is preferred on printed matter such as stamp, making line of perforation along the sharpening limit of metal tape.Sometimes, metal tape can be by right-angle bending.Under these circumstances, before pressing the quarter bend metal tape, on the side of metal tape, need laterally to make a curved groove.When metal tape must be accurately crooked, preferably manually rather than mechanically curved metal tape, this made before the artificial bending metals band, and metal tape is through the marking procedures of the curved point of system thereon.
Certainly, minute process of above-mentioned system bridge mouth, V-shaped part, curved groove and curved point is that industry technical staff knows.
Yet in known blade manufacturing installation, these processes are not to finish by associated working, but respectively with select to finish, so known devices do not reach permissible accuracy, and the production cost that reduces productivity ratio and increase cutting blade.
In known devices, the process that metal tape is cut into the cutting blade of requirement is separately finished by above-mentioned minute process, therefore greatly reduces productivity ratio and the production cost that has increased cutting blade.
For overcoming these shortcomings, the long metal tape that has the sharpening limit can be wrapped on the feed roller so as forcibly, continuously from feed roller to curved mouth feed.A position near curved mouth, metal tape requires a plurality of loopers of shape to contact with being used for metal tape curved.
Know as the insider, this BENDING PROCESS with looper is computer numerically controlled.That is, a plurality of loopers are arranged near the curved mouth, according to the control signal of computer output, accurately rotate by relative direction, and so the metal tape of curved mouth is come from bending.Such bending process is referring to for example Japanese patent application publication No. Heisei 899,123.
In typical blade shaped device, before metal tape arrives curved mouth, can be cut to a plurality of metal segments with the length of designing.In brief, can be before the curved metal tape with its segment.
In addition, can be disclosed as Japanese patent application publication No. heisei 8-243834, behind bending operation, metal tape can be cut into multistage.In this Japan Patent, the metal tape that comes from curved mouth repeatedly along opposite direction bending up to owing to fatigue fracture is cut off.Yet the typical blade shaped device exists them can not produce high-quality cutting blade and the problem that can not produce cutting blade by associated working.That is, the shape of cutting the bridge mould that is installed on the exemplary device is fixed, and the spacing or the shape that therefore change the bridge mouth of metal tape almost are impossible.And exemplary device must separately be finished the process of making this bridge mouth on metal tape, and the result reduces device productivity ratio and increases the production cost of cutting blade.
Another problem of typical blade shaped device requires the looper of shape to cause by being used for metal tape curved.That is, looper must be fixed by the fixture of complexity, and the structure of cutting blade shaped device is complicated.In addition, accurately adjust the bent angle of looper but do not cause that error almost is impossible.When metal tape at cutting action after when handling by bending, crooked in the middle of cutting blade accumulated error is arranged, this makes the cutting blade precision very low.
And when having the wearing and tearing of looper at least, just possible accuracy is determined the center of looper hardly.Under these circumstances, looper has to rearrange singly, when bending metal tape, has just reduced operating efficiency like this.In the BENDING PROCESS that adopts exemplary device, the sharpening limit of metal tape contacts with looper, therefore may damage the sharpening limit.
The sixty-four dollar question that the typical blade shaped device has results from cutting process.That is since the metal tape that comes from bending operation by repeatedly in opposite direction the bending metals band up to it because the fatigue fracture section of being cut into, the limit that cuts off metal tape institute edge is just unsmooth, but very coarse thorniness, has so just destroyed the profile of cutting blade.
For eliminating this burr on the cutting blade, the polishing that the blade of having to is added is handled.And, after the metal tape section of being cut into, be necessary these sections of final machined so that produce qualified blade, and this forces the metal tape that is cut into pieces to face the machining allowance problem.Because this machining allowance may be produced high-precision blade hardly.
So, preferably by associated working, when accurately adjusting the bent angle of looper and accurately metal being cut into cutting blade, finish the operation of on metal tape, making the bridge mouth, metal tape is curved the shape that designs and metal tape is cut into cutting cut into slices.Under these circumstances, cutting is produced cutting blade and can be avoided any additional machined.
In addition, the blade shaped device should be handled the metal tape with different size flexibly.If necessary, the blade shaped device also should be designed for effectively metal tape being curved difformity.
Therefore, the present invention has noticed the problems referred to above that existed in the former technology, an object of the present invention is to provide the shaped device of a kind of printed matter with cutting blade, the mould of this device is replaceable, therefore can make bridge mouth with different spacing and shape, no matter and this device metal tape size, by associated working, by suitably crooked and the blade that metal tape cuts into requirement made cutting blade.
Another object of the present invention provides a kind of printed matter cutting blade shaped device, this device has one or more vertically moving loopers and a swing cutter, looper can curve metal tape the shape of requirement fast, and the swing cutter cuts into cutting blade with metal tape like clockwork.
A further object of the invention provides a kind of printed matter cutting blade shaped device, and the quick production high accuracy of this device cutting blade is so boosted productivity and reduced the cutting blade cost.
For achieving the above object, the invention provides a kind of printed matter cutting blade shaped device, it comprises: have the q.s metal tape, and by intermittence drive unit drive and can rotate by a direction, thereby supply with the band roller unit of metal tape with regular speed; Level and vertically-guided and flattening carry the guide roller of the metal tape of roller unit; Be arranged in band roller unit front and be fit to two guide pads that guiding carries the metal tape of roller unit; Cut the bridge type mould, detachably and selectively be installed in a side of two guide pads and be used for making the bridge mouth on metal tape, this is cut the bridge type mould and included with holes and the housing mould guide groove, and with holes excessively and mould guide groove intersects vertically; And spring bias voltage mould, be movably disposed within the mould guide groove, in the mould guide groove, move selectively and apace, so that on by metal tape with holes excessively, make the bridge mouth; Be arranged in the curved piece of guiding of cutting bridge type mould front and being useful on the curved mouth of the metal tape that distributes the bridge type mould of autotomying; Erectly be positioned at the guiding looper of curved mouth front, this looper can be erectly and is controllably moved in opposite direction and rotate, and so will curve the shape of requirement from the metal tape of curved mouth; Be positioned at the looper front, by the movable carriage of two vertical guide rail clampings, carriage can move down by first actuating cylinder according to the bending operation end signal under the guiding of two guide rails; Admittedly be with device, be installed in the bottom centre of carriage, and be fit to the metal tape of vertical clamping from looper; The swing cutter, hinged and be arranged in the front of solid band device with carriage, this swing cutter rotates by second actuating cylinder selectively according to the angle of the metal tape that detects, and so fixes on the position of wait cutting process; Stand is useful under the situation that carriage fully descends, and selects to fix admittedly with the groove of device lower end, and this stand also has horizontal guide slot in the groove front; And displaceable member, be located at slidably in the horizontal guide slot of stand, simultaneously lock slots arranged at end face, displaceable member can along relative direction in gathering sill the cutter lower end by the situation of the lock slots of displaceable member locking under fast moving, like this, fast metal tape is cut into cutting blade.
The present invention above-mentioned and other purpose, characteristics and other advantage will be more clear by following detailed description with reference to accompanying drawing, in the accompanying drawing:
Fig. 1 is the perspective view of blade shaped device according to the preferred embodiment of the invention;
Fig. 2 is the profilograph that shows the structure of Fig. 1 device;
Fig. 3 shows that the present invention has a plurality of perspective views that are arranged in the metal tape roller unit of the guide roller of being with the roller unit front;
Fig. 4 shows that of being used for apparatus of the present invention cuts bridge type mould and a perspective view of cutting the bridge mould;
Fig. 5 A and 5B are the views that the typical case cuts the bridge mould;
Fig. 6 A and 6B show to be used for the operating mode of cutting the bridge mould of apparatus of the present invention and the view of planform;
Fig. 7 A is to show to cut the bridge mould by the present invention to 7C, is formed at the view of the bridge cause for gossip example on the metal tape sharpening limit;
Fig. 8 shows according to one embodiment of present invention, is used for laterally making in a side of metal tape the perspective view of the guide wheel of a curved groove;
Fig. 9 shows according to a further embodiment of the invention, is used for laterally making in a side of metal tape the perspective view of the cutter head of a curved groove;
Figure 10 is the vertical view of a metal tape curving along curved groove by the right angle according to the present invention;
Figure 11 is the perspective view that there is the metal tape of V-shaped part on the sharpening limit according to the present invention;
Figure 12 A is the perspective view that shows metal tape bottom respectively to 12C, and this bottom is out of shape gradually, and this is owing to have at least labeled slots generally to make in the bottom of metal tape, so that before the manually curved metal tape, forms on metal tape and bends point;
Figure 13 shows the perspective view that is used for making two mark mould operating modes of a plurality of curved points according to the present invention on two sides of metal tape;
Figure 14 shows the perspective view that is used for metal tape is curved a removable looper operating mode that requires shape according to the present invention;
Figure 15 is the view that shows looper cross section shown in Figure 14;
Figure 16 is the perspective view that is used for fixing and handles first gear of Figure 14 looper;
Figure 17 shows that the present invention is used for the perspective view of first and second arrangement of gears of looper;
Figure 18 shows the top and bottom plate that is oppositely disposed on the device of the present invention, and the decomposition diagram of a vertically arranged curved piece is arranged between two plates;
Figure 19 is the side view of front portion that shows the device of the curved piece with Figure 18;
Figure 20 is the front view that shows the front portion of the device that has solid band device and swing cutter according to the present invention;
Figure 21 shows the solid band device of Figure 20 and the view of swing cutter operating mode;
Figure 22 is the view that shows the front portion of solid band device with Figure 20 and the stand of swinging cutter;
Figure 23 is that the present invention is admittedly with the perspective view of device;
Figure 24 is a cross-sectional view of taking from the solid band device of Figure 23 A-A face;
Figure 25 is the perspective view that the present invention swings cutter;
Figure 26 is the front view of the swing cutter of Figure 25;
Figure 27 A and 27B show that the present invention swings the view of cutter operating mode; With
Figure 28 has a perspective view by the plank of the cutting blade of device production of the present invention.
Fig. 1 is the perspective view of blade shaped device according to the preferred embodiment of the invention.Fig. 2 is the profile that shows Fig. 1 apparatus structure.
According to the present invention, be installed on the device 100 as the metal tape 1 on the raw material of cutting blade and a limit of retapering in advance, simultaneously the bending and the cutter unit of feedway as described below continuously.
That is, stand 10 forms the surface of base of device 100, and a band roller unit is in position arranged.As shown in Figure 3, above-mentioned roller unit comprises that at least two are arranged side by side and each all has the roller 50 of enough metal tapes 1.Above-mentioned roller 50 by intermittence drive unit such as stepper motor 51 drive, rotate along a certain direction thus, and with constant speed metal tape 1 be fed to and cut bridge location and put.
Above-mentioned roller 50 is designed to and can rotates in opposite direction, even metal tape 1 is wrapped on the roller 50 in the opposite direction, each roller 50 also can be put for metal tape 1 to cutting bridge location reposefully.Because the band roller unit of device 100 comprises two or more rollers 50, it is possible strengthening the amount that is contained in the metal tape 1 on the device 100, and if necessary, allows the metal tape 1 of different size to be contained in simultaneously on the device 100.
Put for cutting bridge location, establish before the roller 50 and arrange a plurality of guide rollers 52 between two guide pads, 2, two guide pads 2 from metal tape 1 guiding of arbitrary roller 50.Owing to guide roller 52 is arranged, metal tape 1 can be supplied with pattern 20 with predetermined feeding speed from any roller 50.
When device 100 work, the predetermined length of metal tape 1 moves forward under the guiding of guide pad 2 by the rotatory force of stepper motor 51.When being with 1 when the Dutch bridge location is put, the bridge mouth 1a of predetermined quantity forms on the base with 1.
For forming such bridge mouth 1a, cut bridge type mould 20 and must be contained on the device 100.For pattern 20 is installed on the device 100, one of guide pad 2 is movably, so that for being installed on the device 100 and forming opening cutting bridge type mould 20.Perhaps, the top of shell of cover guide pad 2 will cut bridge type mould 20 and can open before being installed to device 100 from being installed 100 tops.
Certainly, should be understood that device 100 can have two or more openings to install and cut the bridge type mould.Under these circumstances, the opening that is used to cut the bridge type mould is mutually near arranging, and can establish simultaneously on device 100 that two or more have a difference in functionality cut the bridge type mould.
Shown in Figure 18 and 19, the shell of guide pad 2 comprises two plates: be oppositely disposed in top board and base plate 3 on the device 100, vertically arranged curved piece 4 is arranged between two plates 3.Each plate 3 all has fixedly elongated slot 3a at inner surface, and this makes the top side and the bottom side of curved piece 4 be fixed by the groove 3a of two plates 3.The above-mentioned shell that comprises two plates 3 and curved piece 4 is arranged on the device 100 in the flat this mode of a line of mouthful horizontal saliva of taking out of of curved piece 4 with two guide pads 2.
Above-mentioned curved piece 4 has curved mouth 4a at front end, so that the metal tape 1 of the bridge type mould 20 of autotomying is introduced among the curved mouth 4a.In the present invention, curved piece 4 can be made other piece 4 with the size and the outer deformation of metal tape 1.That is, in device 100 of the present invention, curved piece 4 is variable, therefore the form that can change curved mouth 4a according to the size and the profile of metal tape 1.This variable curved piece 4 is fixing by the plate 3 of special use simultaneously, so plate 3 must change together with curved piece 4.
In device 100 work therebetween, metal tape 1 is curved preceding under the control of numerical control program, and constantly the curved mouth 4a from piece 4 comes out.One or more guiding loopers 31 are movably disposed within a side of the front end of curved piece 4 in vertical mobile this mode.But above-mentioned pin 31 is fixed by two gears of upper and lower end and can drive de-rotation by reversible stepper motor 30.
Under these circumstances, two removable pressure rollers 60 and 60a are disposed in the appropriate location relevant with guide pad 2.In the present invention, preferably two rollers 60 and 60a are arranged in the entry and exit of guide pad 2.Two rollers 60 and 60a are with the guide portion of suitable pressure pressure metal tape 1, and this feasible metal tape 1 from guide pad 2 moves but keeps a height.
Two guide rails 11 of predetermined length are erected at the place beyond the curved mouth 4a vertically oppositely.First actuating cylinder 41 is arranged vertically between two guide rails 11.First actuating cylinder 41 is worked according to the BENDING PROCESS termination signal.The piston of actuating cylinder 41 connects with removable supporting plate 40, so supporting plate 40 can vertically slide under the guiding of two guide rails 11.
Admittedly be with device 42 to be fixed on center, 40 end of above-mentioned supporting plate, in order that be with device 42 replaceable admittedly by screw thread.Above-mentioned device 42 cutting perpendicularly that makes progress from the lower end of being with admittedly forms a vertical incision like this, and the width of this otch is similar with width with the thickness of metal tape 1 with the degree of depth.Swing cutter 43 is hinged with supporting plate 40, be arranged in above-mentioned admittedly with the front of device 42 at cutter 43 be with admittedly between the device 42 and form minim gap.Above-mentioned swing cutter 43 drives by horizontally disposed second actuating cylinder 44 in supporting plate 40 1 sides.
Above-mentioned actuating cylinder 44 drives swing cutter 43 according to the angle or the preset program of the metal tape 1 that detects.When supporting plate 40 descends under the guiding of guide rail 11, admittedly be with at first fixing metal band 1 of device 42.Like this, admittedly fix with the position of device 42, so almost completely avoid metal tape 1 to move in the cutting process.
Admittedly be with device 42 for fixing, the front end of stand 10 is shaped on groove 45.The front end of groove 45 is shaped on horizontal guide slot 46.End face has the displaceable member 48 of locked groove 47, is located at movably in the above-mentioned gathering sill 46.The lower end of displaceable member 48 fixing swing cutter 43 at locked groove 47 places.
Above-mentioned displaceable member 48 connects by an actuating cylinder in link motion and the stand 10, so as part 48 can be in gathering sill 46 move left and right.Swing cutter 43 accurately cuts into blade by second actuating cylinder 44 along the relative direction quick rotation and with metal tape 1 like this.
Fig. 3 shows that the present invention has the perspective view of the metal tape roller unit of a plurality of guide rollers 52 that are arranged in the roller unit front.
As shown in Figure 3, guide roller 52 comprises a plurality of horizontally-guided roller 52a and a plurality of vertically-guided roller 52b.Guide roller 52 carries in the gap between metal tape 1 guiding two guide pads 2 of roller unit 50 in the future.Roller 52c between horizontally-guided roller 52a flattens the metal tape 1 that carries roller unit 50 by move left and right.Roller 52d above vertically-guided groove 52b flattens the metal tape 1 that carries roller unit 50 by moving up and down.
Fig. 4 shows the removable bridge type mode structure perspective view of cutting in the opening of being located between two guide pads 2.Fig. 5 A and 5B are the profiles that the typical case cuts the bridge mould, and Fig. 6 A and 6B show the shape and structure of bridge mould and the profile of operating mode cut of the present invention.
As shown in the figure, the bridge mould 21 of cutting of the present invention is spring bias voltages, while is cut among the gathering sill 20a of bridge type mould 20 by initial insertion of the fixing mode of groove 20a with the both sides of the front 21a of mould 21, so mould 21 is almost completely avoided undesirable the moving in pattern 20.After this, mould 21 is inserted in the pattern 20 fast and fully.
Under these circumstances, mould 21 slided reposefully in the separated while of the sidewall that is directed to groove 20a, therefore almost completely avoided fretting wear.So mould 21 high-efficiency long-lifes of the present invention use.
Yet, typically cut the bridge mould and have following problem.Typical mould is inserted into when cutting the bridge type mould at first, and mould does not have or only has a side to insert the gathering sill 20a of pattern 20, and therefore, when mould inserted pattern 20 fast and fully, the sidewall of mould and groove 20a formed CONTACT WITH FRICTION.
So because CONTACT WITH FRICTION, die wear is serious or snap, like this, die life can not be very long.
The bridge type mould 20 of cutting of the present invention is loaded on the device replaceably, cuts bridge type mould 20 like this and can freely change with an other pattern, so that pattern mould 21 and other mould transposing that can make the bridge mouth 1a with requirement width.If use undersized mould 21 with metal tape 1 otch repeatedly by when cutting bridge type mould 20, make on metal tape 1 that to have the bridge mouth 1a that strengthens width be possible at moving metal strip 1 accurately and slightly.
Fig. 7 A is to show to lean on different moulds of the present invention by die-cut process to have along the figure with 1 shape that makes different bridge mouth 1b with 1 sharpening limit to 7C.According to such clicking technique that uses mould 21, a plurality of bridge mouth 1b have been formed with preset width along sharpening limit with 1.
For example, such one have a bridge mouth 1b be with 1, be preferred on printing material such as ticket or receipt, making line of perforation.Certainly, can in the process of die-cut bridge mouth 1b, adjust the eyelet gap of line of perforation by the die-cut interval of control mould.
Figure 10 is the plane along the metal tape 1 of vertical curved groove 1d right-angle bending.Figure 11 is the perspective view of metal tape 1 that the V-type mouth 1c of a plurality of regular distribution is arranged on the sharpening limit, has shown a V-shaped part among the figure.
As shown in figure 11, a plurality of V-shaped part 1c can make on the sharpening limit of metal tape 1 regularly.A cutting blade that has such V-shaped part 1c is preferred for forming line of perforation on printed matter, so that make the line of perforation or the stamp of the V-shaped part 1c perforation that has the regular gap distribution.If the metal tape 1 of band V-shaped part 1c need curve acute angle or obtuse angle, curved groove 1d just immediately and laterally accurately curved with 1 before in the formation of the side of metal tape 1.
Be to form on metal tape 1 so curved groove 1d, it is fixing that metal tape 1 is directed to piece 2 in such a way, is with 1 partly to expose guide pad 2, motor-driven on/following actuating cylinder 70 is arranged in the position with the requirement in 1 top, sees Fig. 8.Stepper motor 71 is installed on the piston rod of above-mentioned actuating cylinder 70, and according on the piston rod of above-mentioned actuating cylinder 70/motion starts selectively down.Emery wheel 72 is enclosed within on the driving shaft of stepper motor 71 regularly, is used for being with 1 side laterally to make curved groove 1d.Above-mentioned emery wheel 72 also is used for making V-shaped part 1c on the sharpening limit of metal tape 1.
On above-mentioned/following actuating cylinder 70 by one from the stand the extended supporting pillar of one 73 fixing so that be arranged in guide pad 2 tops just.Cylinder 70 is controlled by control program.
Above-mentioned stepper motor 71 is installed on the piston rod of cylinder 70 with meeting at right angles, and therefore, motor-driven emery wheel 72 is made V-shaped part 1c or made curved groove 1d in its side on the sharpening limit of metal tape 1.
Certainly, such V-shaped part 1c can be made by the pattern (not shown) that has with V-shaped part 1c identical appearance, in order to replace emery wheel 72.Under these circumstances, curved groove 1d can be made by independent cutter sweep.
According to another embodiment of the invention, cutter head 74 and last/following actuating cylinder 70 coaxial installations to replace emery wheel 72, are seen Fig. 9.According on the actuating cylinder 70/down motion, above-mentioned cutter head 74 is laterally made curved groove 1d on the side of metal tape 1.
Figure 12 A shows in the prior art to 12C, in order to form curved point on tape, the bottom of the metal tape that is out of shape gradually by being formed on the labeled slots in the metal tape bottom.Figure 13 shows according to the present invention, is used for the working condition of making two mark moulds of a plurality of curved points on two sides of metal tape.
The technical staff is known as the industry, before artificial bending operation, makes marking procedures and be used for making curved point on metal tape 1.That is, if require metal tape 1 is accurately curved the shape of requirement, bending operation is not to be finished by bending machine but preferably manually finish.
For artificial bending metals band 1, before carrying out bending operation, make a curved point on 1 being with at least.In the prior art, the pattern tool is made labeled slots in the bottom of metal tape 1, sees Figure 12 A, makes curved point on 1 being with like this.Yet, in the prior art, may be the bottom that a plurality of labeled slots concentrate on metal tape 1 sometimes, see Figure 12 B and 12C, and this makes the following gross distortion of metal tape 1 or impaired.
Yet this problem is almost made two devices of bending point by the mark mould by Figure 13 of the present invention and is solved fully in each side of metal tape 1.As shown in figure 13, two removable marking mould 80 and 80a that work with actuating cylinder respectively are arranged in the both sides of metal tape 1, in order that directly facing to being with 1.
Two numerical control moulds 80 and 80a by the bias voltage pin respectively bias voltage to metal tape 1.The bias voltage pin is worked with actuating cylinder respectively, and therefore, the both sides with 1 shifted mould 80 and 80a onto fast by the bias voltage pin.Therefore each mark mould 80 and 80a make two curved points in each side of metal tape 1, and do not make metal tape 1 impaired or distortion.
Figure 14 shows according to the present invention, is used for metal tape 1 is curved the perspective view of the shape of the guiding looper that requires shape.Figure 15 is the plane that shows the looper cross section of Figure 14.Figure 16 is the perspective view that has first gear of looper and pin protection guide pin bushing simultaneously.Figure 17 is the perspective view that shows above-mentioned looper working condition.
Shown in Fig. 2,16,17, opening, circular opening 12 forms on a position below the curved piece 4 on the stand 10.Tape spool holds 32 first gear 33 and rotatably just in time is installed in opening 12 belows, is installed in opening 12 tops and tape spool holds the second gear 33a of 32a, so that relative with first gear 33.
First and second gears 33 and 33a have cushion hand-hole 33b respectively in the relevant position, and looper 31 is inserted among the cushion hand-hole 33b of first gear 33 movably.Certainly, pin 31 also inserts among the cushion hand-hole 33b of the second gear 33a, is so just maintained movably by two gears 33 and 33a at top and bottom.Have semi-circular cross-section and with the pin guider 29 of the corresponding height of width of metal tape 1, be arranged in each cushion hand-hole 33b place.
When pin guider 29 is protected pin 31 not to be subjected to unexpected crooked or fractureed, be the guiding that moves both vertically of looper 31 in bending operation.
One or more cushion hand-hole 33b and semi-circular pin guider 29 can be determined according to the quantity of looper 31.Can be because of the size of looper 31 according to the curved degree and the wide or high selection of strip material, crooked work can easily be carried out.Preferably use 2 to 4 loopers.
As Figure 14 and the clear finding of Figure 15, looper 31 has special circular cross section or semi-circular cross-section roughly, and relative side is protruding and recessed respectively.Above-mentioned looper 31 is arranged in such a way, and promptly pin 31 contacts with metal tape 1 with any relative fillet between protruding and the concave surface.
Each fillet along pin 31 all is shaped on two recess 31a.In bending operation, when pin 31 contacted with metal tape 1, two recess 31a just were in around the position on the upper and lower limit of metal tape 1, and this just makes fillet closely contact with the side of metal tape 1 at the mid portion of two recess 31a.So in bending operation, when the pin 31 that rotates pushed metal tapes 1, looper 31 can not cause any destruction to the sharpening limit of metal tape 1.
Because above-mentioned recess 31a arranged, looper 31 is just pressed metal tape 1 and equably with respect to being with 1 to be easy to accurate location.
The lower end of looper 31 is connected with the piston of the actuating cylinder 34 that is fixed on first gear, 33 lower ends, so pin 31 can move up by actuating cylinder 34.That is, drive if pin 31 activated cylinder 34, pin 31 is just dashed forward and is inserted the cushion hand-hole 33b of the second gear 33a from opening 12.Looper 31 is kept by two gears 33 and 33a like this securely.
Sometimes, the cushion hand-hole 33b of the second gear 33a may be not and the cushion hand-hole 33b of first gear 33 being aligned accurately.And under such situation, the position of the cushion hand-hole 33b of the second gear 33a needs to adjust, and this point, by suitably reaching at an easy rate to gear-box forward and backward, left or the second gear 33a that moves right.
For looper 31 can be rotated in the opposite direction, first and second gears 33 are connected with the driving wheel 35 or the 35a of reversible stepper motor 30 respectively by driving-belt with 33a.Therefore two gears 33 can rotate with identical speed simultaneously with 33a.As mentioned above, above-mentioned stepper motor 30 is arranged on the bottom surface of device 100.Certainly, no matter motor 30 still is an actuating cylinder 34, all works under computer control.
When metal tape 1 was come from being with roller unit to give by two guide blocks 2, looper 31 rotated with first and second gears 33 and 33a at the curved mouth 4a place of curved piece 4, like this metal tape 1 is curved the shape of requirement.Change the bending direction of metal tape 1 if necessary, before the position that changes looper 31, make it to move down with respect to metal tape 1.Thereafter, looper 31 moves up, and contacts with the selected face of metal tape 1.
As shown in figure 16, be provided with a plurality of loopers 31, so that at the bent angle and the wide and high suitable looper 31 of selecting for use of metal tape 1.That is, for will from curved mouth 4 come up metal tape 1 curved require shape, it is chosen and move to implement bending operation in the upper vertical of curved mouth 4 to have first looper 31 of appropriate size.After first looper 31 moved down, the second looper (not shown) or the 3rd looper (not shown) were chosen, under the control of predefined computer program, with the 31 same way as work of first looper.
Like this, be located at movably on the device 100, so can regulate the gap (a) of bending between piece 4 and the looper 31 according to the thickness of metal tape 1 owing to bend piece 4.For example, index zone is thin if metal tape 1 compares, and curved piece 4 just moves forward, and reduces the gap (a) between curved piece 4 and the pin 31.On the contrary, the standard tape thickness if metal tape 1 compares, curved piece 4 just moves backward, increases the gap.This motion that curved piece 4 is regulated gap (a) is easy to find out from Figure 18 and 19.
Figure 20 shows solid band device that is respectively applied for fixing and cutting metal band and the front view of swinging the device of cutter.Figure 21 shows admittedly with the view of device with the work of swing cutter.
Shift to the front portion of stand 10 continuously through the metal tape 1 of bending process.Like this, swing cutter 43 moves to the cutting position that cutter 43 is cut into metal tape 1 requirement of blade.Be positioned at the above-mentioned swing cutter 43 of curved piece 4 fronts, be hinged on the movable carriage 40 and rotationally and fixed by movable carriage 40.Above-mentioned carriage 40 is fixing slidably and work with first actuating cylinder 41 by two vertical guide rails 11 two side edge, like this, vertically slides selectively along two guide rails 11 in relative direction.
The dismantled and assembled bottom that is arranged in carriage 40 admittedly with device 42 that is used for fixing metal tape 1.Figure 23 and 24 is respectively above-mentioned admittedly with the perspective view and the cross-sectional view of device 42.
The above-mentioned device 42 of being with admittedly comprises two blocks, and these two blocks are of similar shape and when two blocks unite two into one, form a solid trough of belt 42a between two blocks.The above-mentioned width that is designed to consolidate according to the thickness adjustment of metal tape 1 trough of belt 42a admittedly with device 42.That is, admittedly form by the gap between two block inner surfaces with the solid trough of belt 42a of device 42.
Gu inner end or the belly of trough of belt 42a are V-shaped, can fixedly secure the sharpening limit of metal tape 1 like this but can not cause any damage it.Above-mentionedly be with device 42 and curved piece 4 admittedly both form an external member, in order that be with device 42 to change together admittedly with curved piece 4.
Gu there is chamfering on the inlet limit of trough of belt 42a, even in order that from curved mouth 4a be with 1 not with groove 42a accurately during being aligned, and also can with metal tape 1 effectively lead-in groove 42a do not slip up.
Like this, swing cutter 43 is rotated by second actuating cylinder 44, temporarily is maintained at cutting action holding fix of solid band device 42 1 sides and moves down with carriage 40, sees Figure 27 A and 27B.Under these circumstances, the displaceable member 48 that is positioned at groove 45 fronts of stand 10 moves horizontally, and the lower end of swing cutter 43 is fixed in the locked groove 47.
The swing cutter 43 that is fixedly secured by the locked groove 47 of displaceable member 48 is cutting metal band 1 accurately.That is, will be with 1 to cut into cutting blade if desired, displaceable member 48 just activated cylinder and drives, and therefore, part 48 slides in gathering sill 46 along relative direction and causes well and accurately cutting metal band 1 of swing cutter 43.Certainly, swing cutter 43 can close on or the control of photoelectric sensor (proximity or photo sensor) under be moved to the bending operation holding fix, sensor was used for before the actuating cylinder of cutter 43 sends enabling signal, verified the portion that finally is bent of metal tape 1.
Figure 25 and 26 shows that the present invention swings the view of cutter 43 shapes.As shown in the figure, the bottom of cutter 43 narrows down at the middle part that has inclined cut face 43a, forms an eel-like figure thus.It is oblique that above-mentioned cut surface 43a presses the β angle lapping.When swing cutter 43 rotated cutting metal bands 1, cutter 43 at first contacted with the bottom of metal tape 1 with cut surface 43a, thus cutter 43 from 1 bottom to top cutting metal band 1.So swing cutter 43 is perpendicular cuts metal tape 1 like clockwork.
That is, if metal tape 1 is cut from the top to the bottom by the swing cutter, with the 1 cutting force biased downward of just being swung cutter 43 in admittedly with device 42, the result is with device 42 firmly not maintain admittedly and is with 1, is with 1 by oblique cutting unexpectedly and this makes.,, be with 1 therebetween, therefore be with device 42 to fix admittedly more firmly with regard to the bias voltage that makes progress if metal tape 1 is cut from the bottom to the top by swing cutter 43 as mentioned above, and simultaneously by accurate vertical cut.
Figure 28 shows that two or more are produced by device of the present invention, places the view of the cutting blade on the flat plank.The sharpening limit of blade 1 as shown in the figure,, two or more cutting blades places on the plank, owing to just can form the gap in the junction of 1 of cutting blade if being right after by the right angle mutually with blade end together.That is, the asking of inclined plane on the sharpening limit of a blade end and another blade might form the gap.Such gap can reduce the cut quality of cutting blade, therefore need eliminate such gap from placing the cutting blade on the plank.
For eliminating such gap from the junction between cutting blade, the end of the cutting blade 1 that end is connected with the side of another blade 1 is accurately processed so that make the end on the inclined plane on the actual sharpening limit that can satisfy other blade 1.So, place any gap of 1 junction of cutting blade on the plank to be eliminated usually.
As mentioned above, the invention provides a kind of device of printed matter that be used to make with cutting blade.No matter blade shaped device metal tape size of the present invention is by associated working, by suitably crooked and the blade that metal tape cuts into requirement made cutting blade.Device also has replaceable mold, therefore can make the bridge mouth with different spacing and shape.Device has a vertically moving looper and a swing cutter.Looper can curve metal tape the shape of requirement fast, and the swing cutter cuts into cutting blade with metal tape like clockwork.
Therefore another advantage of the present invention is, installs quick production high accuracy cutting blade, has improved production efficiency and has reduced the cost of cutting blade.
Although for the example purpose discloses the preferred embodiments of the present invention, the technical staff of the industry knows, under situation about not breaking away from as the said scope and spirit of the present invention of claims, multiple improvement, to replenish and replace all be possible.
Claims (18)
1. a printed matter comprises with the shaped device of cutting blade:
The band roller unit, it has the sufficient amount metal tape, and by drive unit driving at intermittence, can rotate by a direction, thereby supply with metal tape with constant speed;
Level and vertically-guided and flattening carry the guide roller of the metal tape of roller unit;
Be arranged in described roller unit front and be fit to two guide pads of guiding from the metal tape of guide roller;
Cut the bridge type mould, detachably and selectively be installed in a side of described two guide pads and be used for making the bridge mouth on metal tape, this is cut the bridge type mould and comprises:
Had with holes and the housing mould guide groove, described mistake mould guide groove with holes and described intersects vertically; With
Spring bias voltage mould is movably disposed within the described mould guide groove, so selectively and can move in the mould guide groove apace so that make the bridge mouth on by metal tape with holes excessively;
Be arranged in and describedly cut bridge type mould front and a curved piece of guiding that is used to distribute from the curved mouth of the described metal tape of cutting the bridge type mould is arranged;
Erectly be positioned at the guiding looper of described curved mouth front, this looper can be erectly and is controllably moved on two relative directions and rotate, and so will curve the shape of requirement from the metal tape of curved mouth;
Be positioned at described looper front, by the movable carriage of two vertical guide rail clampings, described carriage can move down by first actuating cylinder according to the bending operation end signal under the guiding of two guide rails;
Admittedly be with device, be installed in the bottom centre of described carriage, and suitable vertical fixing is from the described metal tape of looper;
The swing cutter, hinged and be arranged in the front of described fixator with described carriage, described swing cutter is rotated by second actuating cylinder selectively according to the angle of the metal tape that detects, and so is fixed on the cutting action holding fix;
A stand is useful under the situation that carriage fully descends, and selection is fixing described admittedly with the groove of device lower end, and described stand also has horizontal guide slot in described groove front;
And displaceable member, be located at slidably in the described horizontal guide slot of stand, simultaneously lock slots is arranged at end face, described displaceable member can along two relative directions in described gathering sill described cutter lower end by the situation of the lock slots of displaceable member locking under fast moving, like this, fast metal tape is cut into cutting blade.
2. according to the device of claim 1, it is characterized in that, be provided with dismountable pressure roller, so press from the described metal tape of guide pad and metal tape is moved when keeping certain height with suitable pressure in appropriate location with respect to described guide pad.
3. according to the device of claim 1, it is characterized in that described curved piece is replaceable according to described metal tape size, and vertical and removably fixing by the top and bottom plate, make mouthful flat being aligned of horizontal saliva of taking out of of bending piece and two guide pads.
4. according to the device of claim 1, it is characterized in that, between two guide pads, arrange a plurality of levels and vertical deflector roll to guide the metal tape that carries roller unit along level and vertical direction respectively.
5. according to the device of claim 1, it is characterized in that, described spring bias voltage mould inserts under all by the situation of described guide groove clamping in the both sides in front of described mould and cuts in the mould guide groove of bridge type mould, thereby and when mould inserts pattern fast and fully make the bridge mouth on metal tape, when being separated, in guide groove, slide reposefully by a sidewall of described guide groove.
6. according to the device of claim 1, it is characterized in that described mould is undersized and repeats the stamped metal band in slight moving metal strip, increases the width of each described bridge mouth.
7. according to the device of claim 1, also comprise the cutter sweep that is used for laterally making vertical curved groove on a side of metal tape or makes V-shaped part on the sharpening limit of described metal tape, described cutter sweep comprises: on motor-driven/and following actuating cylinder; Be installed in described on/piston rod of following actuating cylinder on, and according on the piston rod of last/following actuating cylinder/stepper motor that drives is selected in motion down; On the driving shaft that is fixedly mounted in described stepper motor,, so on metal tape, make vertical curved groove or V-shaped part by the emery wheel that selection of Motor drives.
8. according to the device of claim 1, also comprise the cutter sweep that is used for laterally making vertical curved groove on a side of metal tape, described cutter sweep comprises: on motor-driven/and following actuating cylinder; Axially be installed in described on/following actuating cylinder on and according on the piston rod of last/following actuating cylinder/cutter head that drives is selected in motion down, so makes vertical curved groove on metal tape.
9. according to the device of claim 1, before also being included in artificial bending operation, be used on described metal tape, making the labelling apparatus of curved point, described labelling apparatus comprises: two are arranged in the metal tape both sides, so that numerical control and removable markers mould towards band, described two moulds are all worked together with an actuating cylinder, and selectively and fast bias voltage is to metal tape, and so the formation top and bottom is bent point on each side of described metal tape.
10. according to the device of claim 1, it is characterized in that, described looper has roughly semi-circular cross-section, relative side is protruding and recessed respectively, and two mouths are also arranged along each the relative fillet between protruding and the concave surface, described looper is arranged to make pin at arbitrary relative fillet place, is in respectively around the position on the upper and lower limit of metal tape at two recesses to contact with metal tape.
11. device according to claim 1, it is characterized in that, the described device of being with admittedly comprises two fixed blocks, between two fixed blocks, form adjustable vertical channel, described vertical channel is fit to the fixing metal band and at belly sharpening forming V-shape, firmly the described vertical channel in sharpening limit of fixing metal band is in the also chamfering of every limit of inlet, like this, even from the metal tape of curved mouth not with vertical channel accurately during being aligned, also can effectively metal tape be imported vertical channel.
12. device according to claim 1, it is characterized in that, the bottom of described swing cutter narrows down at the middle part that has the inclined cut face, form a cut surface thus by the oblique eel-like figure of β angle lapping, when rotating the cutting metal band with convenient cutter, cutter at first contacts with the bottom of metal tape with described inclined cut face, from bottom to top cutting metal band.
13. device according to claim 1 or 12, it is characterized in that, described swing cutter is moved toward the bending operation holding fix under the control of approaching sensor (proximity sensor), described sensor can be at the final bend of checking metal tape before second actuating cylinder output commencing signal of cutter.
14. device according to claim 1, it is characterized in that, one end of described cutting blade is by machined, so that form a termination that in fact can coincide with the inclined plane of the sharp edge of another cutting blade, like this, when two blades place on the plank routinely, eliminate any gap of junction between two cutting blades blade end is right after together situation mutually with an angle under.
15. the device according to claim 1 is characterized in that, one or more described loopers are arranged, and presses width, height and the curve form of metal tape, always have one suitable can be selected.
16. the device according to claim 15 is characterized in that, described looper number is 2 to 4.
17. the device according to claim 1 or 16 is characterized in that, when pin moved curved metal tape on fully, by the clamping of two pin guiders, like this, the protection pin was avoided unexpected bending to described looper in BENDING PROCESS in upper and lower portion.
18. the device according to claim 1 is characterized in that, described guide roller comprises that they flatten the metal tape that carries roller unit at roller of move left and right between the horizontal guide roller (52c) and the roller (52d) that moves up and down above described vertical deflector roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99119257 CN1124908C (en) | 1999-08-27 | 1999-08-27 | Apparatus for forming blade for cutting prints |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99119257 CN1124908C (en) | 1999-08-27 | 1999-08-27 | Apparatus for forming blade for cutting prints |
Related Child Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03106189 Division CN1515378B (en) | 1999-08-27 | 1999-08-27 | Equipment for forming bridge opening on cutting blade |
| CNA031061907A Division CN1515369A (en) | 1999-08-27 | 1999-08-27 | Device for bending cutter blade |
| CN 03106188 Division CN1261278C (en) | 2003-02-21 | 2003-02-21 | Cutting device for cutting blade |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1286151A true CN1286151A (en) | 2001-03-07 |
| CN1124908C CN1124908C (en) | 2003-10-22 |
Family
ID=5280798
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 99119257 Expired - Fee Related CN1124908C (en) | 1999-08-27 | 1999-08-27 | Apparatus for forming blade for cutting prints |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1124908C (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101234491B (en) * | 2007-02-02 | 2011-11-16 | 米勒·马蒂尼控股公司 | Device for cutting printed products fed in an overlapping formation |
| CN113500479A (en) * | 2021-07-07 | 2021-10-15 | 彭忠捷 | Automatic processing robot for steel wire guide hook for orthopedic operation |
-
1999
- 1999-08-27 CN CN 99119257 patent/CN1124908C/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101234491B (en) * | 2007-02-02 | 2011-11-16 | 米勒·马蒂尼控股公司 | Device for cutting printed products fed in an overlapping formation |
| CN113500479A (en) * | 2021-07-07 | 2021-10-15 | 彭忠捷 | Automatic processing robot for steel wire guide hook for orthopedic operation |
| CN113500479B (en) * | 2021-07-07 | 2022-06-03 | 彭忠捷 | Automatic processing robot for steel wire guide hook for orthopedic operation |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1124908C (en) | 2003-10-22 |
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