CN1284485A - Components, construction process and mold of light solid wall - Google Patents
Components, construction process and mold of light solid wall Download PDFInfo
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- CN1284485A CN1284485A CN 00116031 CN00116031A CN1284485A CN 1284485 A CN1284485 A CN 1284485A CN 00116031 CN00116031 CN 00116031 CN 00116031 A CN00116031 A CN 00116031A CN 1284485 A CN1284485 A CN 1284485A
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Abstract
The light solid wall of the present invention is made by using cement in 30-60 wt%, expanded pearlite 4-9 wt%, sand 30-64 wt% and additive in a proper amount and through in-situ deposition. The technological process, in-situ deposition, needs no layge working area and large equipment, can make high strength wall with no deformation and crack, and is low in production cost.
Description
The present invention relates to building material technical field, a kind of specifically light solid wall component, construction technology and mould thereof.
Present light material is a lot, and the aerating brick is arranged, the big plate of lightweight, and all big lightweight bulkheads all exist a kind of common fault that can't overcome, and promptly between plate and the plate expanded with heat and contract with cold by the variation of weather in the connection position of emboss pit, through check can occur.Hollow hole and plate face place have only 15mm book wall to nail in addition, more can't adorn air-conditioning or other weight on body of wall, and the soundproof effect of this plate is poor simultaneously, and this kind plate is very easily distortion also, and intensity is also not enough.
The objective of the invention is to design a kind of intensity height of cast-in-site, indeformable, do not ftracture the light solid wall that bearing capacity is strong.
Light solid wall of the present invention, its component amount per-cent is:
Cement 30～60%
Pearlstone 4～9%
Yellow sand 30～64%
The additive surplus
The construction technology of light solid wall is:
1) vertical line and line, the i.e. medullary ray of two posts or center-to-center on the position bullet of building a wall on two concrete columns and ground.
2) on the medullary ray on two concrete columns and ground, punch with reciprocating drill every 500mm, hole 80～120mm, borehole diameter φ 8～10mm plugs φ 6～8mm garden steel and exposes 130～170mm in each hole.
3), on a cheek board a first fastening end tapering tack bolt, be that benchmark links the back with another piece template again and forms one until the monoblock body of wall with the medullary ray.
4), feed intake into by weight percentages of components that stirrer stirs,
A, an amount of water and perlite were stirred earlier 0.5 minute
B, add cement and yellow sand and stirred 1.5 minutes
C, put into the additive restir 0.5 minute at last
Through stirred in 2～3 minutes finish after, just begin cast, because of mould opens wide, the workman can pour the slip of the denseness that reaches regulation that stirs in the mold cavity into.
5), after slip is annotated certain height, be generally 500～1000mm and insert the shake of mechanical vibrator and smash and get final product in one minute, continue cast then till watering completely.
6), last layer reserves the space of 200～300m/m, in cast wall, pour into a mould simultaneously in the set mold cavity of pressing the thick 80mm of 190～290mm.After 3～4 hours wallboards solidify, this mould can with the demoulding simultaneously of the body of wall mould poured into a mould, again with the height of this plate, length size on request cuts embedding body of wall top, back with cutting machine, and tight with the timber wedge embedding, and it is smooth that the 5mm powder is pressed on both sides then, make the monoblock wall surface levelling, thickness reaches 90mm.So far all pouring technology finishes.
The light solid wall construction mould comprises, corresponding two templates, conical fastener, cross template web member, perpendicular template connecting piece.
Can be " one " font behind the template assembly, or " " font, or " T " font.According to the body of wall needs shape that formalizes.
Cement can be the low fast dried rapid hardening cement 425～525# of alkali sulplo-aluminate, or Portland cement 525# or slag cement.
The advantage of light solid wall of the present invention is that the disposable at the scene knot that waters of light solid wall forms, and thistle board fractures in avoiding carrying, and causes waste, improves building cost, wasting manpower and material resources.Disposal pouring has solved the problem of assembly unit crackle between plate and the plate simultaneously, no matter be cold thermal distortion, can not crack, because this light solid wall intensity height.Not yielding.In addition, owing to be cast-in-site, save the required plant and equipment of machining sheet.Saved investment widely.Good social benefit and economic benefit are arranged.
Below in conjunction with accompanying drawing embodiment is elaborated.
Fig. 1 is " one " character matrix plate assembly structure figure.
Fig. 2 is " " character matrix plate assembly structure figure.
Fig. 3 is " T " character matrix plate assembly structure figure.
Embodiment one
1) vertical line and line, the i.e. medullary ray of two posts or center-to-center on the position bullet of building a wall on two concrete columns and ground.
2) punch with reciprocating drill every 500mm on the medullary ray on two concrete columns and ground, the hole is plugged 80～120mm borehole diameter φ, 8～10mm φ 6～8mm garden steel and is exposed 130～170mm in each hole.
3), on a cheek board a first fastening end tapering tack bolt, be that benchmark links the back with another piece template again and forms one until the monoblock body of wall with the medullary ray.
4), form to feed intake by light solid wall and stir:
A, the swollen precious rock of an amount of water and 8Kg was stirred 0.5 minute, cement and 60 kilograms of yellow sands of adding 120Kg again stirred 1.5 minutes, and the additive restir that adds remainder at last reached the knot standard of watering in 0.5 minute.
Through stirred in 2～3 minutes finish after, just begin cast, because of mould opens wide, the workman can pour the slip of the denseness that reaches regulation that stirs in the mold cavity into.
5), after slip is annotated certain height, be generally 500～1000mm and insert the shake of mechanical vibrator and smash and get final product in one minute, continue cast then till watering completely.
6), last layer reserves the space of 200～300m/m, in cast wall, pour into a mould simultaneously in the set mold cavity of pressing the thick 80mm of 190～290mm.After 3～4 hours wallboards solidify, this mould can with the demoulding simultaneously of the body of wall mould poured into a mould, again with the height of this plate, fall short size on request and cut layer embedding body of wall top with cutting machine, and tight with the timber wedge embedding, and it is smooth that the 5mm powder is pressed on both sides then, make the monoblock wall surface levelling, thickness reaches 90mm.So far all pouring technology finishes.
Embodiment two
1) vertical line and line, the i.e. medullary ray of two posts or center-to-center on the position bullet of building a wall on two concrete columns and ground.
2) punch with reciprocating drill every 500mm on the medullary ray on two concrete columns and ground, the hole is plugged 80～120mm borehole diameter φ, 8～10mm φ 6～8mm garden steel and is exposed 130～170mm in each hole.
3), on a cheek board a first fastening end tapering tack bolt, be that benchmark links the back with another piece template again and forms one until the monoblock body of wall with the medullary ray.
4), form to feed intake by light solid wall and stir:
A, the swollen precious rock of an amount of water and 12Kg was stirred 0.5 minute, cement and 94 kilograms of yellow sands of adding 90Kg again stirred 1.5 minutes, and the additive restir that adds remainder at last reached the knot standard of watering in 0.5 minute.
Through stirred in 2～3 minutes finish after, just begin cast, because of mould opens wide, the workman can pour the slip of the denseness that reaches regulation that stirs in the mold cavity into.
5), after slip is annotated certain height, be generally 500～1000mm and insert the shake of mechanical vibrator and smash and get final product in one minute, continue cast then till watering completely.
6), last layer reserves the space of 200～300m/m, in cast wall, pour into a mould simultaneously in the set mold cavity of pressing the thick 80mm of 190～290mm.After 3～4 hours wallboards solidify, this mould can with the demoulding simultaneously of the body of wall mould poured into a mould, again with the height of this plate, fall short size on request and cut layer embedding body of wall top with cutting machine, and tight with the timber wedge embedding, and it is smooth that the 5mm powder is pressed on both sides then, make the monoblock wall surface levelling, thickness reaches 90mm.So far all pouring technology finishes.
Embodiment three
1) vertical line and line, the i.e. medullary ray of two posts or center-to-center on the position bullet of building a wall on two concrete columns and ground.
2) punch with reciprocating drill every 500mm on the medullary ray on two concrete columns and ground, the hole is plugged 80～120mm borehole diameter φ, 8～10mm φ 6～8mm garden steel and is exposed 130～170mm in each hole.
3), on a cheek board a first fastening end tapering tack bolt, be that the benchmark template of again another being determined links the back and forms one until the monoblock body of wall with the medullary ray.
4), form to feed intake by light solid wall and stir:
A, the swollen precious rock of an amount of water and 18Kg was stirred 0.5 minute, cement and 128 kilograms of yellow sands of adding 60Kg again stirred 1.5 minutes, and the additive restir that adds remainder at last reached the knot standard of watering in 0.5 minute.
Through stirred in 2～3 minutes finish after, just begin cast, because of mould opens wide, the workman can pour the slip of the denseness that reaches regulation that stirs in the mold cavity into.
5), after slip is annotated certain height, be generally 500～1000mm and insert the shake of mechanical vibrator and smash and get final product in one minute, continue cast then till watering completely.
6), last layer reserves the space of 200～300m/m, in cast wall, pour into a mould simultaneously in the set mold cavity of pressing the thick 80mm of 190～290mm.After 3～4 hours wallboards solidify, this mould can with the demoulding simultaneously of the body of wall mould poured into a mould, again with the height of this plate, fall short size on request and cut layer embedding body of wall top with cutting machine, and tight with the timber wedge embedding, and it is smooth that the 5mm powder is pressed on both sides then, make the monoblock wall surface levelling, thickness reaches 90mm.So far all pouring technology finishes.
Embodiment four
According to shown in Figure 1, two corresponding templates 1,2 connect with conical fastener 3, with laterally connecting with cross form web member 5 between two templates on limit, vertically connect with vertical template connecting piece 4.
Claims (4)
1, a kind of light solid wallboard is characterized in that its weight percentages is:
Cement 30～60%
Pearlstone 4～9%
Yellow sand 30～64%
The additive surplus
2, a kind of light solid wallboard construction technology is characterized in that:
1) vertical line and line, the i.e. medullary ray of two posts or center-to-center on the position bullet of building a wall on two concrete columns and ground.
2) on the medullary ray on two concrete columns and ground, punch with reciprocating drill every 500mm, hole depth 80～120mm, borehole diameter φ 8～10mm plugs φ 6～8mm garden steel and exposes 130～170mm in each hole.
3), on a cheek board a first fastening end tapering tack bolt, be that benchmark links the back with another piece template again and forms one until the monoblock body of wall with the medullary ray.
4), feed intake into by weight percentages that stirrer stirs,
A, an amount of water and perlite were stirred earlier 0.5 minute
B, add cement and yellow sand and stirred 1.5 minutes
C, put into the additive restir 0.5 minute at last
Through stirred in 2～3 minutes finish after, just begin cast, because of mould opens wide, the workman can pour the slip of the denseness that reaches regulation that stirs in the mold cavity into.
5), after slip is annotated certain height, be generally 500～1000mm, insert the shake of mechanical vibrator and smash and get final product in one minute, continue cast then till watering completely.
6), last layer reserves the space of 200～300m/m, in cast wall, pour into a mould simultaneously in the set mold cavity of pressing the thick 80mm of 190～290mm.After 3～4 hours wallboards solidify, this mould can with the demoulding simultaneously of the body of wall mould poured into a mould, again with the height of this plate, length size on request cuts embedding body of wall top, back with cutting machine, and tight with the timber wedge embedding, and it is smooth that the 5mm powder is pressed on both sides then, make the monoblock wall surface levelling, thickness reaches 90mm.So far all pouring technology finishes.
3, a kind of mould of light solid wall is characterized in that comprising corresponding two templates (1), and (2) connect two templates (1), the conical fastener of (2) (3), cross form web member (5), vertical template connecting piece (4).
4, the mould of light solid wall according to claim 3 is characterized in that mould can assemble " one " font, or " " font, or " T " font.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 00116031 CN1284485A (en) | 2000-09-15 | 2000-09-15 | Components, construction process and mold of light solid wall |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 00116031 CN1284485A (en) | 2000-09-15 | 2000-09-15 | Components, construction process and mold of light solid wall |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1284485A true CN1284485A (en) | 2001-02-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 00116031 Pending CN1284485A (en) | 2000-09-15 | 2000-09-15 | Components, construction process and mold of light solid wall |
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| CN (1) | CN1284485A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103998696A (en) * | 2011-10-18 | 2014-08-20 | 塞尔吉奥·埃里韦托·达·科斯塔 | Masonry blocks shaped in moulds |
| CN104260190A (en) * | 2014-08-06 | 2015-01-07 | 三一汽车制造有限公司 | Side mould, sealing clamp and mould and method for producing reinforced wall |
-
2000
- 2000-09-15 CN CN 00116031 patent/CN1284485A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103998696A (en) * | 2011-10-18 | 2014-08-20 | 塞尔吉奥·埃里韦托·达·科斯塔 | Masonry blocks shaped in moulds |
| CN104260190A (en) * | 2014-08-06 | 2015-01-07 | 三一汽车制造有限公司 | Side mould, sealing clamp and mould and method for producing reinforced wall |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |