CN1276024C - Strengthening carbon fiber composite material and method for repairing defective pipeline - Google Patents
Strengthening carbon fiber composite material and method for repairing defective pipeline Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
- F16L55/168—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
- F16L55/1683—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by means of a patch which is fixed on the wall of the pipe by means of an adhesive, a weld or the like
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Pipe Accessories (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
发明领域field of invention
本发明涉及用树脂基碳纤维复合材料对含缺陷管道,特别是金属管道进行修复补强的技术,更具体地,本发明涉及用于含缺陷管道,特别是含缺陷金属管道修复补强的补强材料,该材料为树脂基碳纤维复合材料,用所述材料对管道缺陷进行修复补强的方法,以及所述材料和方法在油气输送管道缺陷的修复补强中的应用。The present invention relates to a technique for repairing and reinforcing defective pipelines, especially metal pipelines, with resin-based carbon fiber composite materials. More specifically, the present invention relates to reinforcement for repairing and reinforcing defective pipelines, especially metal pipelines containing defects A material, the material is a resin-based carbon fiber composite material, a method for repairing and reinforcing pipeline defects by using the material, and an application of the material and method in repairing and strengthening oil and gas transmission pipeline defects.
背景技术Background technique
油气管道运输是五大运输产业之一,仅目前我国油气长输管道就达3万余公里。这些管道在长期服役过程中,由于受到地层压力、土壤腐蚀、电偶腐蚀、外力损伤等作用,造成管道爆裂、泄漏等事故发生,影响管道的正常输送作业。国内外常有油气管道爆破和泄漏事故发生,如1989年,前苏联乌拉尔输气管道爆破一次伤亡1024人;北美也曾发生输气管道一次爆破开裂13公里的大事故。大量的现场调查表明,我国在役油气管线60%以上已进入事故多发期。通常,有缺陷的油气输送管道在运行作业时,往往采取降压输送的做法,这样不仅影响了正常的生产作业,而且大大增加了运行成本。因此开发一种效果好、便于实施的补强材料和方法是本领域追求的目标。在现有的油气管道外缺陷修复补强技术中,主要有传统的焊接补疤和复合材料补强等方法。由于焊接补疤过程中有可能发生焊穿和产生氢脆的危险,特别对于不停输的输气管线,一般建议不采用此方法。而树脂基复合材料由于具有轻质高强、抗腐蚀、耐久性好、施工简便、不影响结构的外观等优异特性,已被国外的油公司用于管道补强。如美国Clockspring公司的复合材料补强技术,它是采用间苯二甲酸型不饱和聚酯与E-玻璃纤维复合成片材,采用干铺法包裹于金属管道表面,在层与层之间用环氧粘结剂粘结。这种技术的缺点有两个:一是施工过程中,无法保证复合片材与管体、复合片材层与层之间的紧密贴合;另一是玻璃纤维的弹性模量及强度均较低,所以补强层的厚度会较厚,对后续防腐造成一定困难,对基体承载能力的提高程度也很有限。Oil and gas pipeline transportation is one of the five major transportation industries. At present, my country's long-distance oil and gas pipelines alone have reached more than 30,000 kilometers. During the long-term service of these pipelines, due to the effects of formation pressure, soil corrosion, galvanic corrosion, and external force damage, accidents such as pipeline bursts and leakages occur, affecting the normal transportation of pipelines. Explosion and leakage accidents of oil and gas pipelines often occur at home and abroad. For example, in 1989, 1,024 people were injured or injured in a blast of the Ural gas pipeline in the former Soviet Union; A large number of on-site investigations show that more than 60% of the oil and gas pipelines in service in my country have entered the accident-prone period. Usually, when the defective oil and gas transmission pipelines are in operation, they often adopt the method of depressurization transportation, which not only affects the normal production operation, but also greatly increases the operation cost. Therefore, it is a goal pursued in this field to develop a reinforcing material and method with good effect and easy implementation. Among the existing repair and reinforcement technologies for external defects of oil and gas pipelines, there are mainly methods such as traditional welding scar repair and composite material reinforcement. Due to the risk of weld penetration and hydrogen embrittlement in the process of welding scar repair, it is generally not recommended to use this method, especially for non-stop gas pipelines. Resin-based composite materials have been used by foreign oil companies for pipeline reinforcement due to their excellent properties such as light weight, high strength, corrosion resistance, good durability, simple construction, and no impact on the appearance of the structure. For example, the composite material reinforcement technology of Clockspring Company in the United States uses isophthalic acid-type unsaturated polyester and E-glass fiber to form a sheet, which is wrapped on the surface of the metal pipe by dry laying method, and is used between layers. Epoxy adhesive bonding. There are two disadvantages of this technology: one is that during the construction process, it is impossible to ensure the close fit between the composite sheet and the pipe body, and between the layers of the composite sheet; the other is that the elastic modulus and strength of the glass fiber are relatively low. Low, so the thickness of the reinforcing layer will be thicker, which will cause certain difficulties for subsequent anti-corrosion, and the degree of improvement in the bearing capacity of the matrix is also very limited.
近年来有一些关于使用碳纤维进行金属管道外损伤缺陷补强的报道,但没有公开具体的实施方案。In recent years, there have been some reports on the use of carbon fibers to reinforce metal pipes for external damage defects, but no specific implementation has been disclosed.
碳纤维以其强度高、弹性模量大而著称,最适合于作为补强材料所用。表1示出碳纤维布、碳纤维树脂复合材料和X60管线钢的性能比较。Carbon fiber is known for its high strength and large modulus of elasticity, and is most suitable for use as a reinforcing material. Table 1 shows the performance comparison of carbon fiber cloth, carbon fiber resin composite material and X60 pipeline steel.
表1碳纤维、碳纤维复合材料与X60管线钢的性能比较
由表1可以看出,用碳纤维作为补强材料有如下优点:It can be seen from Table 1 that using carbon fiber as a reinforcing material has the following advantages:
1.树脂基碳纤维复合材料的弹性模量等于或大于210Gpa,和钢的弹性模量207GPa十分接近,非常有利于碳纤维复合材料与钢的协同变形,有利于载荷在钢和碳纤维复合材料之间的均匀分布,从而有利于达到补强效果。1. The elastic modulus of resin-based carbon fiber composite material is equal to or greater than 210GPa, which is very close to the elastic modulus of steel 207GPa, which is very conducive to the coordinated deformation of carbon fiber composite material and steel, and is conducive to the load between steel and carbon fiber composite material. Uniform distribution, which is conducive to achieve the reinforcement effect.
2.树脂基碳纤维复合材料具有足够的变形量,大于1.4%。一般情况下,管体变形远小于碳纤维复合材料的变形量,使用碳纤维复合材料进行补强从管体变形的角度来说也是足够保险的。2. The resin-based carbon fiber composite material has sufficient deformation, greater than 1.4%. Under normal circumstances, the deformation of the pipe body is much smaller than that of carbon fiber composite materials, and the use of carbon fiber composite materials for reinforcement is also safe enough from the perspective of pipe body deformation.
3.碳纤维补强材料的强度比玻璃纤维大一个数量级,这使得较薄的碳纤维复合材料便可以达到很厚的玻璃纤维补强材料才能具有的补强效果。3. The strength of carbon fiber reinforced materials is an order of magnitude greater than that of glass fibers, which enables thinner carbon fiber composite materials to achieve the reinforcing effect that only thick glass fiber reinforced materials can have.
本发明目的在于研制一种将碳纤维用于含缺陷管道,特别是金属管道补强的新型技术,所使用的补强材料的比强度、比模量与金属管体材料接近,施工过程简便,并有利于补强材料和管体之间、补强层与层之间的紧密贴合,它可与管道形成一体,共同承载管内压力,并使最终构成的复合修复层承压能力达到并超过原始管道的承压能力。本发明的技术可在管线不停输的情况下进行补强作业,施工过程中不需要大型的机械吊装设备,不需要焊接或切割管道,施工空间要求很低,并且有抗腐蚀、耐老化等优点。The purpose of the present invention is to develop a new technology of using carbon fiber for the reinforcement of pipelines with defects, especially metal pipelines. It is conducive to the tight fit between the reinforcing material and the pipe body, and between the reinforcing layer and the layer. It can be integrated with the pipe to jointly bear the pressure inside the pipe, and make the pressure bearing capacity of the final composite repair layer reach or exceed the original The pressure bearing capacity of the pipeline. The technology of the present invention can carry out reinforcement work without stopping the pipeline. During the construction process, no large-scale mechanical hoisting equipment is required, no welding or cutting of pipelines is required, the construction space requirement is very low, and it has corrosion resistance, aging resistance, etc. advantage.
发明内容Contents of the invention
本发明的目的是提供一种用于含缺陷管道,特别是金属管道修复补强的树脂基碳纤维复合材料,所述的树脂基碳纤维复合材料包括碳纤维片材和本发明的专用树脂。具体的,所述的树脂基碳纤维复合材料包括用粘浸胶涂刷或浸渍的碳纤维片材。The purpose of the present invention is to provide a resin-based carbon fiber composite material for repairing and reinforcing metal pipelines with defects, and the resin-based carbon fiber composite material includes carbon fiber sheets and the special resin of the present invention. Specifically, the resin-based carbon fiber composite material includes a carbon fiber sheet painted or impregnated with a sticky dipping glue.
本发明的另一目的是提供了一种用于含缺陷管道修复补强的补强材料,该材料包括多层所述的树脂基碳纤维复合材料,和位于树脂基碳纤维复合材料外的一或多层外防腐材料。Another object of the present invention is to provide a reinforcing material for repairing and reinforcing defective pipelines, which includes multiple layers of the resin-based carbon fiber composite material, and one or more layers outside the resin-based carbon fiber composite material. Anti-corrosion material outside the layer.
本文所用的术语“管道”是指用各种材料制成的管道,特别是金属管道,例如钢管。The term "pipe" as used herein refers to pipes made of various materials, especially metal pipes such as steel pipes.
本文所用的术语“碳纤维片材”包括以各种原料制作的碳纤维片材,例如碳纤维布。优选的,本发明所使用的碳纤维片材其弹性模量范围为(1.0-3.0)×105MPa,抗拉强度范围为2500~3500Mpa,延伸率δ范围为0.2-3.0%,单位面积重量范围为200~300g/m2。The term "carbon fiber sheet" used herein includes carbon fiber sheets made of various raw materials, such as carbon fiber cloth. Preferably, the carbon fiber sheet used in the present invention has an elastic modulus in the range of (1.0-3.0)×10 5 MPa, a tensile strength in the range of 2500-3500 MPa, an elongation δ in the range of 0.2-3.0%, and a weight per unit area in the range of 200-300g/m 2 .
本文所用的术语“树脂基碳纤维复合材料”是指碳纤维与树脂复合固化后的材料。The term "resin-based carbon fiber composite material" as used herein refers to a composite and cured material of carbon fiber and resin.
本发明用于含缺陷管道修复补强的材料包括树脂基碳纤维复合材料和外防腐材料。所述树脂基碳纤维复合材料包括碳纤维片材和专用配套树脂。The materials used in the invention for repairing and reinforcing defective pipelines include resin-based carbon fiber composite materials and external anticorrosion materials. The resin-based carbon fiber composite material includes carbon fiber sheets and special supporting resins.
本发明的专用配套树脂包括修补胶和粘浸胶两种。修补胶用于管道外损伤缺陷的填平修补;粘浸胶用于渗浸碳纤维片材,以及碳纤维与管体之间、碳纤维片材之间的粘结。修补胶和粘浸胶分别可分为冬用与夏用两种。冬用和夏用配方略有不同,通常可通过调整固化促进剂的用量来实现。当使用环境温度降低时,可适当加大固化促进剂的用量。本领域普通技术人员根据本领域的常识,或通过简单试验即可知道在某一使用温度下应该如何调节固化促进剂用量。The special supporting resin of the present invention includes two kinds of repairing glue and sticky dipping glue. The repair glue is used for filling and repairing the damaged defects outside the pipeline; the sticky dipping glue is used for impregnating carbon fiber sheets, and bonding between carbon fibers and pipe bodies, and between carbon fiber sheets. Repair glue and sticky dipping glue can be divided into winter and summer respectively. The formulations for winter and summer use are slightly different, which can usually be achieved by adjusting the amount of curing accelerator. When the ambient temperature is lowered, the amount of curing accelerator can be increased appropriately. A person skilled in the art can know how to adjust the amount of the curing accelerator at a certain service temperature according to common knowledge in the field or through simple experiments.
修补胶Repair glue
修补胶由甲、乙两组分组成,甲乙两组分的配比为2∶1。The repair glue is composed of two components, A and B, and the ratio of the two components is 2:1.
甲组分包括:Component A includes:
(A):30%~50%(重量)的液态双酚A型环氧树脂,(A): 30%~50% (weight) liquid bisphenol A type epoxy resin,
(B):10%~20%(重量)的液态酚醛型环氧树脂(B): 10%~20% (weight) of liquid novolac epoxy resin
(C):5%~10%(重量)的气相二氧化硅,和(C): 5% to 10% by weight of fumed silica, and
(D:35%~40%(重量)的硅灰石或氧化铝填料;(D: 35% to 40% (weight) of wollastonite or alumina filler;
乙组分包括:Part B includes:
(E):60%~80%(重量)的改性胺类环氧固化剂,和(E): 60%~80% (weight) of modified amine epoxy curing agent, and
(F):20%~40%(重量)的促进剂2,4,6-三(二甲氨基)-甲基苯酚;(F): 20%~40% (weight)
所述乙组分中(E)的固化剂例如可以是改性脂肪族胺,例如二乙烯三胺基甘油正丁基醚(例如商品593)或酚醛改性多元胺(例如商品T31)。The curing agent of (E) in the B component can be, for example, a modified aliphatic amine, such as diethylene triamine glycerol n-butyl ether (such as commercial product 593) or phenolic modified polyamine (such as commercial product T31).
构成缺陷填平修补胶的甲、乙两组分混合固化后的性能如表1。Table 1 shows the properties of components A and B that constitute the defect filling and repairing adhesive after mixing and curing.
表2修补胶的规格性能
修补胶可按下述方法制备:将配套树脂的甲、乙组分分别混合和储存,使用前按规定比例准确称量后放入容器内,用搅拌器拌合均匀。一次配胶量应以在可使用时间内用完为宜。The repair glue can be prepared according to the following method: mix and store the A and B components of the supporting resin separately, weigh them accurately according to the specified proportion before use, put them into the container, and mix them evenly with a stirrer. It is advisable to use up the amount of glue at one time and use it up within the usable time.
粘浸胶sticky dipping
粘浸胶由甲、乙两组分组成,甲乙两组分的配比以(3~4)∶1为宜。The sticky dipping glue is composed of two components, A and B, and the ratio of the two components is (3-4):1.
甲组分包括:Component A includes:
(A’):68%~84%(重量)的液态环氧树脂,(A'): 68%~84% (weight) of liquid epoxy resin,
(B’):10%~15%(重量)的丙烯酸酯液体橡胶,(B'): 10% to 15% (weight) of acrylate liquid rubber,
(C’):5%~15%(重量)的气相二氧化硅,和(C'): 5% to 15% by weight of fumed silica, and
(D’):1%~2%(重量)的颜料;(D'): 1% to 2% (weight) of pigments;
乙组分包括:Part B includes:
(E’):70%~90%(重量)的改性胺类环氧固化剂,和(E'): 70%~90% (weight) of modified amine epoxy curing agent, and
(F’):10%~30%(重量)的环氧固化促进剂2,4,6-三(二甲氨基)-甲基苯酚;(F'): 10%~30% (weight) of
所述甲组分(A’)的环氧树脂可以是双酚A型环氧树脂或乙烯基改性环氧树脂;乙组分(E’)的固化剂可以是改性脂肪族胺,例如二乙烯三胺基甘油正丁基醚(例如商品593)或酚醛改性多元胺(例如商品T31)。The epoxy resin of described A component (A') can be bisphenol A type epoxy resin or vinyl modified epoxy resin; The curing agent of B component (E') can be modified aliphatic amine, for example Diethylene triamine glycerin n-butyl ether (such as commercial product 593) or phenolic modified polyamine (such as commercial product T31).
构成粘浸胶的甲、乙两组分混合固化后的性能如表2。Table 2 shows the properties of the mixed and cured components A and B that constitute the dipping glue.
表3粘浸胶的规格性能
粘浸胶可按下述方法制备:将配套树脂的甲、乙组分分别混合和储存,使用前按规定比例准确称量后放入容器内,用搅拌器拌合均匀。一次配胶量应以在可使用时间内用完为宜。The sticky dipping glue can be prepared according to the following method: Mix and store the A and B components of the supporting resin separately, weigh them accurately according to the specified proportion before use, put them into the container, and mix them evenly with a stirrer. It is advisable to use up the amount of glue at one time and use it up within the usable time.
具体的,本发明用于含缺陷管道修复补强的树脂基碳纤维复合材料包括以下材料:Specifically, the resin-based carbon fiber composite material used for repairing and reinforcing defective pipelines of the present invention includes the following materials:
1、用于将管道表面缺陷填平修补的修补胶层;1. The repair adhesive layer used to fill and repair the surface defects of the pipeline;
2、多层碳纤维片材,其中的碳纤维片材涂刷了粘浸胶,且根据需要使各碳纤维片材层以一定角度交错铺设。2. Multi-layer carbon fiber sheet, wherein the carbon fiber sheet is coated with sticky dipping glue, and each carbon fiber sheet layer is laid alternately at a certain angle as required.
本发明还提供了用于含缺陷管道修复补强的补强材料,该材料包括多层所述的树脂基碳纤维复合材料,其中各层树脂基碳纤维复合材料沿管道的径向或环向放置,相邻的两层复合材料可以平行的、垂直的或以一定角度交错铺设。The present invention also provides a reinforcing material for repairing and reinforcing defective pipelines, which includes multiple layers of the resin-based carbon fiber composite material, wherein each layer of resin-based carbon fiber composite material is placed along the radial or circumferential direction of the pipeline, Adjacent two layers of composite materials can be laid parallel, vertical or staggered at a certain angle.
该补强材料还包括位于树脂基碳纤维复合材料外的多层外防腐材料。所述外防腐材料原则上与需要补强管道的原始外防腐材料相同。常用的外防腐材料是聚乙烯冷缠胶粘带,所述的聚乙烯胶粘带厚度以0.7mm~2.0mm为宜;抗拉强度大于18Mpa为宜。The reinforcing material also includes a multi-layer external anti-corrosion material outside the resin-based carbon fiber composite material. In principle, the external anti-corrosion material is the same as the original external anti-corrosion material that needs to be reinforced. The commonly used external anti-corrosion material is polyethylene cold-wound adhesive tape, and the thickness of the polyethylene adhesive tape is preferably 0.7mm-2.0mm; the tensile strength is preferably greater than 18Mpa.
在实际应用时,根据管道缺陷的具体情况,本专业技术人员可按照通常的缺陷补强参数设计方法确定补强层的厚度、宽度和补强材料用量。In actual application, according to the specific situation of pipeline defects, the professional technicians can determine the thickness, width and amount of reinforcing material of the reinforcing layer according to the usual design method of defect reinforcing parameters.
本发明的另一目的是提供一种用本发明的材料对含缺陷管道,特别是含缺陷金属管道进行修复补强的方法,该方法具有良好的施工安全性和性能优越性。Another object of the present invention is to provide a method for repairing and reinforcing defective pipelines, especially defective metal pipelines, with the material of the present invention, which has good construction safety and superior performance.
本发明的另一目的是提供一种油气管道外损伤缺陷的修复补强材料和方法,即采用以上所述的材料和方法对油气管道外损伤缺陷进行修复补强的技术。Another object of the present invention is to provide a repairing and reinforcing material and method for external damage and defects of oil and gas pipelines, that is, a technology for repairing and strengthening external damage and defects of oil and gas pipelines by using the above-mentioned materials and methods.
用本发明的材料对管道,例如对油气金属管道的外损伤缺陷进行修复补强的方法包括以下步骤:Using the material of the present invention to pipelines, for example, the method for repairing and reinforcing the external damage defects of oil and gas metal pipelines comprises the following steps:
1.对管道进行表面清理;1. Clean the surface of the pipeline;
2.对管道表面的缺陷进行修补2. Repair the defects on the surface of the pipeline
将管道表面凹陷部位,例如蜂窝、麻面、小孔、焊缝附近等用修补胶填平,修复至表面平整;Fill the recessed parts of the pipeline surface, such as honeycomb, pockmarked surface, small hole, near the weld, etc., with repair glue, and repair until the surface is smooth;
3.湿法粘贴碳纤维布3. Wet paste carbon fiber cloth
按一定的尺寸及层数粘贴碳纤维布,且根据需要将各树脂基碳纤维复合材料层沿管道的径向或环向放置,使相邻的两层复合材料之间是以平行、垂直或一定角度交错铺设。其中所述的碳纤维布涂刷或浸渍了本发明的粘浸胶;Paste carbon fiber cloth according to a certain size and number of layers, and place each resin-based carbon fiber composite material layer along the radial or circumferential direction of the pipe as required, so that the adjacent two layers of composite materials are parallel, perpendicular or at a certain angle Staggered laying. Wherein said carbon fiber cloth is brushed or impregnated with sticky dipping glue of the present invention;
4.对作业区进行防腐修复4. Carry out anti-corrosion repair on the work area
在粘贴的碳纤维复合材料表面用聚乙烯冷缠胶粘带对其进行缠绕防护。The surface of the pasted carbon fiber composite material is wound and protected with polyethylene cold-winding adhesive tape.
在实施该方法之前,必须首先对管道进行表面清理,对管道表面的缺陷例如蜂窝、麻面、小孔、焊缝附近等用修补胶,即修补腻子涂刮填平,修复至表面平整,表面仍存在凹凸糙纹的,应该用砂纸打磨平整。Before implementing this method, the surface of the pipeline must first be cleaned, and the defects on the surface of the pipeline, such as honeycombs, pockmarks, small holes, near the weld, etc., are repaired with repair glue, that is, the repair putty is applied to the surface until the surface is smooth and the surface is smooth. If there are still uneven and rough lines, it should be smoothed with sandpaper.
碳纤维布的粘贴采用湿法粘贴的方法,即首先将碳纤维布涂刷或浸渍本发明的环氧树脂粘浸胶,然后用其进行缠绕补强。为确保施工质量,碳纤维片的纵横向搭接应保持一定长度。The pasting of carbon fiber cloth adopts the method of wet pasting, that is, the carbon fiber cloth is first brushed or impregnated with the epoxy resin sticky dipping glue of the present invention, and then used for winding reinforcement. In order to ensure the construction quality, the vertical and horizontal laps of carbon fiber sheets should be kept at a certain length.
作业区的防腐修复,应该在补强作业区域内各粘贴面的胶粘剂表干后进行。缠绕层与原防腐层的搭接宽度应保持一定长度。缠绕时胶粘带边缝应平行,不得扭曲皱折。The anti-corrosion repair of the work area should be carried out after the adhesive on each pasted surface in the reinforcement work area is dry. The overlapping width of the winding layer and the original anti-corrosion layer should be kept at a certain length. When winding, the side seams of the adhesive tape should be parallel and must not be twisted or wrinkled.
为保证施工质量,在需要进行开挖和回填时,应该按照规定的施工要求进行。例如对现场检测已确定的缺陷位置,必须在现场监护人员的监护下实施人工开挖。开挖过程中注意测量埋深,防止铁器损坏防腐层及钢管。在补强施工完成,并确认开挖管段无漏点后,采用细沙或素土进行分层夯实回填,并对现场进行清理和恢复地形原貌,保证管线的埋深达到设计要求。In order to ensure the construction quality, when excavation and backfilling are required, it should be carried out in accordance with the specified construction requirements. For example, for the defect positions determined by on-site inspection, manual excavation must be carried out under the supervision of on-site supervisors. Pay attention to measure the buried depth during excavation to prevent ironware from damaging the anti-corrosion coating and steel pipes. After the reinforcement construction is completed and it is confirmed that there are no leaks in the excavated pipe section, fine sand or plain soil shall be used for layered compaction and backfilling, and the site shall be cleaned and the original topography restored to ensure that the buried depth of the pipeline meets the design requirements.
下面通过对本发明具体实施方式的描述,结合附图对本发明的材料及方法予以详尽的说明。In the following, the materials and methods of the present invention will be described in detail through the description of specific embodiments of the present invention in conjunction with the accompanying drawings.
附图说明Description of drawings
图1为爆破试验用管道及缺陷示意图,其中,缺陷一是进行修复补强的部位,缺陷二是用于进行对比而不进行修复补强的部位。Figure 1 is a schematic diagram of the pipeline and defects used in the blasting test, wherein the first defect is the part to be repaired and reinforced, and the second defect is the part used for comparison without repair and reinforcement.
图2水压爆破试验的压力-时间关系图。Fig. 2 The pressure-time relationship diagram of the hydraulic burst test.
图3是爆破试验中补强部位形貌的照片。由照片可以看出在压力下补强部位两侧管道发生隆起,而补强部位没有任何变化。Figure 3 is a photograph of the appearance of the reinforced part in the blasting test. It can be seen from the photos that the pipes on both sides of the reinforced part bulge under pressure, but the reinforced part remains unchanged.
图4是实施例2管道机械划痕缺陷形貌的照片。Fig. 4 is a photo of the mechanical scratch defect morphology of the pipeline in Example 2.
图5是实施例2管道外力致伤缺陷形貌的照片。Fig. 5 is a photo of the defect morphology of the pipeline in Example 2 caused by external force.
图6是实施例2修复补强后管道形貌的照片。Figure 6 is a photo of the appearance of the pipeline after repair and reinforcement in Example 2.
具体实施方式Detailed ways
为了进一步阐述本技术所涉材料及施工工艺,给出了下述实施例。但是,这些实施例不以任何方式限制本发明的范围。In order to further illustrate the materials and construction techniques involved in this technology, the following examples are given. However, these examples do not limit the scope of the present invention in any way.
实施例1:用水压爆破试验方法对本发明的技术方案进行评价Embodiment 1: The technical solution of the present invention is evaluated by the hydraulic blasting test method
为了检验本技术的实施效果,以φ660输气钢管为例,模拟输气管道可能存在的缺陷尺寸,采用水压爆破试验方法对该技术进行了评价。试验用管及缺陷示意见图1,试验过程如下:In order to test the implementation effect of this technology, taking φ660 gas transmission steel pipe as an example, the size of the defect that may exist in the gas transmission pipeline is simulated, and the technology is evaluated by hydraulic blasting test method. See Figure 1 for the test tube and its defects. The test process is as follows:
截取与某输气管线主干线用管相同尺寸、材质的管子5.45m(该管子为X60螺旋焊管,管径为660mm,壁厚为8.7mm,设计工作压力为6.4Mpa),两端用留有排气孔、进水孔的封头封堵(见图2)。Cut a 5.45m pipe of the same size and material as the main line of a gas pipeline (the pipe is an X60 spiral welded pipe with a diameter of 660mm, a wall thickness of 8.7mm, and a design working pressure of 6.4Mpa), and leave The heads of the exhaust holes and water inlet holes are blocked (see Figure 2).
对需要补强的管体部位进行清理,以去除管子外表面的防腐层、环氧涂层及污物,并使其表面处理质量达到GB/T8923-1988中规定的St3级。Clean the parts of the pipe body that need to be reinforced to remove the anti-corrosion layer, epoxy coating and dirt on the outer surface of the pipe, and make the surface treatment quality reach the St3 level specified in GB/T8923-1988.
在被剥除防腐层的部位制作50mm×30mm×4mm的缺陷(缺陷一),采用本发明的技术(参见实施例2)对该缺陷进行修复补强。为便于试验对比,在该试验管的另一部位又制作了50mm×30mm×2.0mm的一个缺陷(缺陷二),这一缺陷不进行补强。Make a defect (defect 1) of 50mm×30mm×4mm at the position where the anticorrosion layer is peeled off, and use the technology of the present invention (see embodiment 2) to repair and reinforce the defect. In order to facilitate test comparison, a defect (defect 2) of 50mm×30mm×2.0mm was made in another part of the test tube, and this defect was not reinforced.
对试验用管进行注水排气,在检查试样注满水并不漏气的情况下,进行逐级加压,直至试样破坏。加压过程见图2。该爆破试验结果显示:破坏是在未经修复补强的小缺陷(缺陷二)处产生的,破坏为典型的撕裂型破坏;试验管有明显的膨胀现象,而经修复、补强的缺陷处并无明显变化,在压力下补强部位两侧试验管发生隆起,产生明显的膨胀现象(见图3);补强后的管体爆破压力为16.4Mpa,远高于试样的设计工作压力(6.4Mpa),表明该技术已经达到了补强的目的。Inject water into the test tube and exhaust it. After checking that the sample is filled with water and there is no air leakage, pressurize step by step until the sample is destroyed. See Figure 2 for the pressurization process. The results of the blasting test show that: the damage occurred at the small defect (defect 2) that has not been repaired and reinforced, and the damage is a typical tear-type damage; the test tube has obvious swelling phenomenon, while the repaired and reinforced defect There is no obvious change in the test tube on both sides of the reinforced part under pressure, resulting in obvious expansion (see Figure 3); the burst pressure of the reinforced tube body is 16.4Mpa, which is much higher than the design work of the sample Pressure (6.4Mpa), indicating that the technology has achieved the purpose of reinforcement.
实施例2:天然气管道缺陷的修复补强Example 2: Repair and reinforcement of natural gas pipeline defects
本发明技术的现场实施例为应用于陕京输气管线的缺陷补强实例。利用本发明所述的补强材料和修复补强方法对该处的缺陷进行补强。具体实施过程如下:The field embodiment of the technology of the present invention is an example of defect reinforcement applied to the Shaanxi-Beijing gas pipeline. The defect at this place is reinforced by using the reinforcing material and repairing and reinforcing method described in the present invention. The specific implementation process is as follows:
1、开挖和对管道进行表面清理1. Excavation and surface cleaning of pipelines
补强施工的缺陷点位于陕京管线陕西某段某处。该处位于沙漠的边沿,属沙土结构,地表水水层较浅,管道埋深1300mm左右,管体外表面温度约40℃。管体有三处机械损伤。一处为明显的机械划痕,长150mm,深3.5mm,最深处宽度为20mm(见图4);另两处为碰伤,深1.5mm,长20mm(见图5)。The defect point of reinforcement construction is located somewhere in a certain section of Shaanxi-Beijing pipeline. The site is located on the edge of the desert, with a sandy soil structure, the surface water layer is relatively shallow, the buried depth of the pipeline is about 1300mm, and the external surface temperature of the pipeline is about 40°C. The tube body has three mechanical damages. One is an obvious mechanical scratch, 150mm long, 3.5mm deep, and the deepest width is 20mm (see Figure 4); the other two are bruises, 1.5mm deep, 20mm long (see Figure 5).
对管道进行表面清理,例如表面处理的结果应该使基层预处理质量达到国家标准GB/T8923-1988中规定的St3级。The surface cleaning of the pipeline, for example, the result of surface treatment should make the quality of the basic pretreatment reach the St3 level stipulated in the national standard GB/T8923-1988.
2、对管道进行修补2. Repair the pipeline
对钢管表面缺陷例如蜂窝、麻面、小孔、焊缝附近等用修补胶,即修补腻子涂刮填平,修复至表面平整,表面仍存在凹凸糙纹的,应该用砂纸打磨平整。其中所述修补胶的配方和用量见表4。For steel pipe surface defects such as honeycomb, pockmarks, small holes, welds, etc., use repair glue, that is, repair putty, scrape and fill, and repair until the surface is smooth. If there are still uneven and rough surfaces on the surface, it should be smoothed with sandpaper. The formula and dosage of the repair glue are shown in Table 4.
3、采用湿法粘贴碳纤维布3. Paste carbon fiber cloth by wet method
首先按上文所述制备方法和表3所述配方制备粘浸胶和修补胶,然后将碳纤维布涂刷所述的环氧树脂粘浸胶(粘浸胶的用量见表3),并用其进行缠绕补强。First prepare sticky dipping glue and repairing glue according to the preparation method described above and the formula described in Table 3, then the carbon fiber cloth is coated with the epoxy resin sticking dipping glue (see Table 3 for the amount of sticky dipping glue), and use its Carry out winding reinforcement.
表3补强材料及用量
所述碳纤维布缠绕的层数和方向是环向二层、轴向一层、环向二层、轴向一层和环向二层,共计八层。The number and direction of the winding layers of the carbon fiber cloth are two layers in the hoop direction, one layer in the axial direction, two layers in the hoop direction, one layer in the axial direction and two layers in the hoop direction, totaling eight layers.
4、对作业区进行防腐修复4. Carry out anti-corrosion repair on the work area
防腐修复应该在补强作业区域内各粘贴面的胶粘剂表干后进行。所使用的外防腐材料为聚乙烯胶粘带,缠绕一层。缠绕层与原防腐层的搭接宽度应不少于100mm。胶粘带始端与末端搭接长度应不少于1/4管子周长,且不少于100mm。缠绕时胶粘带边缝应平行,不得扭曲皱折。Anti-corrosion repair should be carried out after the adhesive on each paste surface in the reinforcement operation area is dry. The outer anti-corrosion material used is polyethylene adhesive tape, which is wrapped with one layer. The overlapping width of the winding layer and the original anti-corrosion layer should not be less than 100mm. The overlapping length between the beginning and end of the adhesive tape should not be less than 1/4 of the pipe circumference, and not less than 100mm. When winding, the side seams of the adhesive tape should be parallel and must not be twisted or wrinkled.
修复补强后管道的形貌见图6。The appearance of the pipeline after repair and reinforcement is shown in Figure 6.
本实施例所述的管段由于该缺陷的存在,一直在低于设计工作压力下运行,无形中提高了管道的运行成本;经过此次修复补强后,运行工作压力可提高到设计水平。Due to the existence of this defect, the pipe section described in this embodiment has been operating under the design working pressure, which virtually increases the operating cost of the pipeline; after this repair and reinforcement, the operating working pressure can be increased to the design level.
总之,本发明是一种适合管道修复补强的全新配套技术,适合于不同管径的,由于腐蚀、机械或其它原因所造成的损伤管道补强。其施工过程无需管线停产作业,且补强材料可以紧紧的缠绕着管道,对管道自重的增加影响很少。它可与管道形成一体,共同承载管内压力,并使修复后管道的承压能力达到并超过原始管道的承压能力。In a word, the present invention is a brand-new supporting technology suitable for pipeline repair and reinforcement, and is suitable for reinforcement of damaged pipelines with different diameters caused by corrosion, mechanical or other reasons. The construction process does not require pipeline shutdown operations, and the reinforcing material can be tightly wound around the pipeline, which has little effect on the increase in the pipeline's own weight. It can be integrated with the pipeline to jointly bear the pressure inside the pipeline, and make the pressure bearing capacity of the repaired pipeline reach or exceed that of the original pipeline.
以上已详细描述了本发明的实施方案,对本领域技术人员来说很显然可以做很多改进和变化而不会背离本发明的基本精神。所有这些变化和改进都在本发明的保护范围之内。The embodiments of the present invention have been described in detail above, and it is obvious to those skilled in the art that many modifications and changes can be made without departing from the basic spirit of the present invention. All these changes and improvements are within the protection scope of the present invention.
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CN 200410080359 CN1276024C (en) | 2004-09-30 | 2004-09-30 | Strengthening carbon fiber composite material and method for repairing defective pipeline |
PCT/CN2005/001607 WO2006034653A1 (en) | 2004-09-30 | 2005-09-29 | Carbon fiber composite for repairing and reinforcing pipelines having defects and the method of application |
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CN100363678C (en) * | 2004-10-27 | 2008-01-23 | 中国石油天然气集团公司 | Method for reinforcing defective pipeline and composite material therefor |
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CN100363678C (en) * | 2004-10-27 | 2008-01-23 | 中国石油天然气集团公司 | Method for reinforcing defective pipeline and composite material therefor |
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