CN1274632A - Production process of small steel shape for gas valve - Google Patents
Production process of small steel shape for gas valve Download PDFInfo
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- CN1274632A CN1274632A CN 99114877 CN99114877A CN1274632A CN 1274632 A CN1274632 A CN 1274632A CN 99114877 CN99114877 CN 99114877 CN 99114877 A CN99114877 A CN 99114877A CN 1274632 A CN1274632 A CN 1274632A
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Abstract
The technological process includes hot rolling, hot drawing, stranghtening and polishing and low-melting point metal is coated as lubricant. The technological process has high drawing efficiency, and between successive drawing turns no treating steps of annealing, acid pickling and alkali washing are needed. The continuous drawing process results in high yield, low cost, high surface quality of the product and high production efficiency.
Description
The present invention relates to the manufacturing process of small steel shape for gas valve.
Small steel shape for gas valve is meant that diameter less than the air valve steel vertical bar material of 12mm surface through polishing or tumbling processing, is to be mainly used in the critical material of making small gasoline, Diesel engine inlet and outlet valve.At present, Chang Yong air valve steel mainly contains 5Cr21Mn9Ni4N (being called for short 21-4N), 3Cr20Ni11Mo2PB (being called for short the PB steel) and 4Cr14Ni14W2Mo Austenitic air valve steel and martensite type air valve steel such as 4Cr9Si2 and 4Cr10Si2Mo such as (being called for short two 14).Because the air valve steel is operated in high temperature, high pressure, height washes away and harsh conditions such as high abrasion under, so have higher mechanical properties and decay resistance.Also just because of in this, series of features such as the air valve steel has intensity height under the room temperature, plasticity is low, fragility is big, cold deformation is difficult, work hardening is obvious, crack sensitivity is strong makes that the production and processing of small steel shape for gas valve is very difficult.
At present, the external process route of hot finishing-aligning-polishing or hot finishing-peeling-tumbling aligning that adopts is usually produced small steel shape for gas valve.Certainly, this all is to be based upon on the basis of advanced tooling device and technology.It is domestic because rolling tooling device falls behind and technology falls behind, the dimensional tolerance of stocking is big, ovality is big, surface quality is poor, directly aligning polishing or peeling tumbling are aligned, only after rolling, increase cold-drawing process one, make the dimensional tolerance, ovality, surface quality etc. of stocking be able to the directly requirement of polishing.In addition, the general speed of domestic present milling train is slower, steel billet is after repeatedly rolling, when reaching the 8mm left and right sides, therefore blank cools off, and can not continue rollingly again, produces the small steel shape for gas valve (as 6mm) than small dimension, cold-drawing process also has one its external diameter is reduced, and meets the requirements of effect.Because the air valve steel has aforementioned essential characteristic, cold drawn passage draft is not more than 15% usually, as surpassing 15%, then may cause a series of problems such as cold drawn material surface cracks, breaks, mould cracking.Yet, both made with 15% passage draft cold drawn, want the small steel shape for gas valve about production and processing 6mm, also need the cold drawn of 4-5 passage, and each passage cold drawn after, all need processing such as annealed, pickling, alkali cleaning, not only increased production cost, and greatly reduced finished product rate.
The production technology of the small steel shape for gas valve that the present invention proposes, the basic condition of equipment such as, drawing rolling according to China, adopt the process route of hot rolling-Wen La-aligning-polishing, pull for cold drawn, solved the key technical problem of domestic present manufacturing small steel shape for gas valve with temperature.Because the air valve steel is in certain temperature range, hardness reduces, plasticity increases, make air valve steel drawing passes draft bring up to 30%, and in drawing process, work hardening, phenomenons such as crack sensitivity have all obtained tangible alleviation, between drawing passes, can not anneal, processing such as pickling, alkali cleaning, pull out and directly connect.In addition, when temperature is drawn, also adopted to be coated with and carried out the lubricating process that low-melting-point metal is done lubricant, solve traditional lubrication technology and coated problems such as difficulty, lubrication failure, lubricant adhesive force be not strong at a certain temperature, make the warm pulling rate degree of air valve steel further improve, the passage draft further increases, and the surface quality of drawing material further improves.Through verification experimental verification, adopt temperature to draw and do lubricant successfully drawing 21-4N, PB steel, two 14, austenite or martensite type small steel shape for gas valve such as 4Cr9Si2,4Cr10Si2Mo, and the surface quality of lumber recovery, labor productivity, drawing material all is significantly improved with being coated with the shoe low-melting-point metal.
Temperature of the present invention is drawn and is meant that the production technology of carrying out drawing under 300 ℃ of-900 ℃ of temperature, conventional drawing process at room temperature carry out, and are commonly referred to cold drawn.Because the air valve steel at room temperature, the intensity height, plasticity is low, fragility is big, and work hardening is obvious, and crack sensitivity is strong, and therefore cold drawn distortion is very difficult.When to being heated by drawable material, and when making it reach 300 ℃-900 ℃, the corresponding variation takes place in the fundamental characteristics of air valve steel, and more or less freely when making from mould drawing, the passage draft increases substantially, and surface quality be improved significantly.When temperature is drawn, can adopt electrical induction, electrically contact heating, modes such as motlten metal heating and fuse salt heating are to being heated by drawable material, and with heating location, be arranged on the die inlet place, by regulating factors such as drawing speed, heading-length, heating power, making temperature be pulled through journey can carry out continuously.No matter adopt which kind of mode to heat, its heading-length, heating power should be easy to control, make by the heating-up temperature of drawing material and can be adjusted to a stationary temperature scope with different drawing speeies.Should be controlled at 300 ℃-900 ℃ by the heating-up temperature of drawable material and look by the material of drawable material differently and different, so that by the existing plasticity preferably of drawable material, and have certain intensity can bear drawing tension force to be advisable.After in case heating-up temperature is determined, should it is constant in ± 5 ℃ scope.Owing to adopted processing such as warm pull technology, the material after the drawing no longer need to anneal, pickling, alkali cleaning, can directly descend the Wen La of a time.According to the difference of final products dimensions, also different to the drawing passes of aligning polishing material from stocking.No matter always can not carry out intermediate treatment but carry out the drawing of how many passages, warm drawing process, and direct continuous drawing.
After adopting warm pull technology, original lubricant and lubricating process exist the problems such as difficulty, lubrication failure, lubricant adhesive force are not strong that coat.This mostly is to work at normal temperatures because of original lubricant and lubricating process, and having improved just may be incompatible after the temperature.For solving topic around here, the present invention proposes to apply the lubricating process that low-melting-point metal is made lubricant, has solved problems such as lubricant adhesive force is strong, coating difficulty, lubrication failure.The coating of low-melting-point metal can adopt methods such as chemical plating, plating, fusion dip-coating, displacement precipitation to carry out, and the material of coating can be copper, zinc, tin etc.Even with coat, strong adhesion is difficult for breaking away from waiting and is advisable, and the controllable thickness of coat is advisable with 10 μ-50 μ in 5 μ-0.5mm scope.
The present invention is described further with an example below.
Material: 5Cr21Mn9Ni4N (21-4N)
Stocking specification: 8mm
Finished product material specification: 6mm
Temperature is drawn temperature: 650 ℃ ± 5 ℃
Mode of heating: electrically contact heating drawing passes and draft:
Lubricating system: electrolytic copper plating 20 μ m
Stocking is after solution treatment, carry out pickling, wash the dirt and the oxide skin on stocking surface off, carry out electrolytic copper plating then, after reaching the thickness of regulation, rinse out the acid solution on surface, pointing carries out Wen La, in this example then, move 6.2mm to from 8mm, carried out the drawing of two passages, draft is respectively 19.0% and 25.9%, carries out annealing in process again after moving 6.2mm to, align then, polish, stock removal is 0.2mm, carries out appearance test and mechanical performance test after the polishing, the product quality requirement that is up to state standards.
From this example as can be seen, adopting this technology to reduce drawing passes, reduced treatment process such as annealing between drawing passes, alkali cleaning, pickling, improved lumber recovery, improved surface quality, improved labor productivity, obviously is practicable.
Claims (7)
1. the production technology of a small steel shape for gas valve is produced the air valve steel polishing vertical bar material of diameter less than 12mm, it is characterized in that adopting the process route of hot rolling-Wen La-aligning-polishing, and adopts coating LMP metal to do the lubricating process of lubricant.
2. according to the described production technology of claim 1, it is characterized in that the mode of heating of Wen Lacai can adopt electrical induction, electrically contact heating, molten metal heating and fuse salt heating.
3. according to the described production technology of claim 1, the heating-up temperature that it is characterized in that Wen Lacai is 300 ℃-900 ℃.
4. according to the described production technology of claim 1, it is characterized in that the coating of low-melting-point metal can adopt the method for chemical plating, plating, fusion dip-coating and displacement precipitation to carry out.
5. according to the described production technology of claim 1, it is characterized in that the low-melting-point metal that applies can be copper, zinc and tin.
6. production technology according to claim 1, the coat thickness that it is characterized in that low-melting-point metal is 5 μ-0.5mm.
7. production technology according to claim 1 is characterized in that this technology can produce 5Cr21Mn9Ni4N (be called for short 21-4N), 3Cr20Ni11Mo2PB (being called for short the PB steel) and 4Cr14Ni14W2Mo (be called for short couple 14) Austenitic air valve steel and 4Cr9Si2 and 4Cr10Si2Mo martensite type air valve steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN99114877A CN1121925C (en) | 1999-05-20 | 1999-05-20 | Production process of small steel shape for gas valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN99114877A CN1121925C (en) | 1999-05-20 | 1999-05-20 | Production process of small steel shape for gas valve |
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| Publication Number | Publication Date |
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| CN1274632A true CN1274632A (en) | 2000-11-29 |
| CN1121925C CN1121925C (en) | 2003-09-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN99114877A Expired - Fee Related CN1121925C (en) | 1999-05-20 | 1999-05-20 | Production process of small steel shape for gas valve |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100450651C (en) * | 2007-04-04 | 2009-01-14 | 江苏申源特钢有限公司 | Method for producing cogging by air-valve steel rolling |
| CN102152069A (en) * | 2011-01-30 | 2011-08-17 | 烟台鑫杰特钢有限公司 | Method for producing steel sectional material of air valve |
| CN102166693A (en) * | 2010-02-26 | 2011-08-31 | 宝山钢铁股份有限公司 | Antirust method for cold drawing production of high-strength alloy welding wire |
| CN102233364A (en) * | 2010-04-21 | 2011-11-09 | 宝山钢铁股份有限公司 | Martensite air valve steel bar production method |
| CN102019533B (en) * | 2009-09-21 | 2012-12-05 | 宝山钢铁股份有限公司 | Method for producing nickel-based gas valve alloy by cold drawing |
| CN104797376A (en) * | 2012-11-20 | 2015-07-22 | 罗伯特·博世有限公司 | Method for producing a valve device and corresponding valve device |
| CN105002428A (en) * | 2015-06-30 | 2015-10-28 | 柳州金特新型耐磨材料股份有限公司 | Lost foam 65Mn material |
| CN107151764A (en) * | 2017-05-25 | 2017-09-12 | 邢台钢铁有限责任公司 | A kind of heat-resistance stainless steel wire rod of martensite containing molybdenum and its isothermal annealing method |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1014500B (en) * | 1990-04-05 | 1991-10-30 | 冶金工业部钢铁研究总院 | Apparatus and technology for cold-rolling steel reinforcement with thread |
| CN1066985C (en) * | 1997-11-26 | 2001-06-13 | 李树林 | Method for making stailess steel wire by utilizing scrap of stainless steel band material |
-
1999
- 1999-05-20 CN CN99114877A patent/CN1121925C/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100450651C (en) * | 2007-04-04 | 2009-01-14 | 江苏申源特钢有限公司 | Method for producing cogging by air-valve steel rolling |
| CN102019533B (en) * | 2009-09-21 | 2012-12-05 | 宝山钢铁股份有限公司 | Method for producing nickel-based gas valve alloy by cold drawing |
| CN102166693A (en) * | 2010-02-26 | 2011-08-31 | 宝山钢铁股份有限公司 | Antirust method for cold drawing production of high-strength alloy welding wire |
| CN102166693B (en) * | 2010-02-26 | 2013-01-16 | 宝山钢铁股份有限公司 | Antirust method for cold drawing production of high-strength alloy welding wire |
| CN102233364A (en) * | 2010-04-21 | 2011-11-09 | 宝山钢铁股份有限公司 | Martensite air valve steel bar production method |
| CN102233364B (en) * | 2010-04-21 | 2013-09-04 | 宝山钢铁股份有限公司 | Martensite air valve steel bar production method |
| CN102152069A (en) * | 2011-01-30 | 2011-08-17 | 烟台鑫杰特钢有限公司 | Method for producing steel sectional material of air valve |
| CN102152069B (en) * | 2011-01-30 | 2013-06-05 | 烟台鑫杰特钢有限公司 | Method for producing steel sectional material of air valve |
| CN104797376A (en) * | 2012-11-20 | 2015-07-22 | 罗伯特·博世有限公司 | Method for producing a valve device and corresponding valve device |
| CN105002428A (en) * | 2015-06-30 | 2015-10-28 | 柳州金特新型耐磨材料股份有限公司 | Lost foam 65Mn material |
| CN107151764A (en) * | 2017-05-25 | 2017-09-12 | 邢台钢铁有限责任公司 | A kind of heat-resistance stainless steel wire rod of martensite containing molybdenum and its isothermal annealing method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1121925C (en) | 2003-09-24 |
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