CN1269630C - Method for mfg. carcass for tyres and carcass obtained thereby - Google Patents

Method for mfg. carcass for tyres and carcass obtained thereby Download PDF

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Publication number
CN1269630C
CN1269630C CNB998149594A CN99814959A CN1269630C CN 1269630 C CN1269630 C CN 1269630C CN B998149594 A CNB998149594 A CN B998149594A CN 99814959 A CN99814959 A CN 99814959A CN 1269630 C CN1269630 C CN 1269630C
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CN
China
Prior art keywords
section
series
sidepiece
carcass
annular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNB998149594A
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Chinese (zh)
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CN1331628A (en
Inventor
雷纳多·卡雷特
毛里奇奥·马纪尼
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pirelli and C SpA
Pirelli Tyre SpA
Original Assignee
Pirelli Coordinamento Pneumatici SpA
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Publication date
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Publication of CN1331628A publication Critical patent/CN1331628A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/10Building tyres on round cores, i.e. the shape of the core is approximately identical with the shape of the completed tyre
    • B29D30/16Applying the layers; Guiding or stretching the layers during application
    • B29D30/165Applying the layers; Guiding or stretching the layers during application by feeding cut-to-length pieces in a direction parallel to the core axis and placing the pieces side-by-side to form an annular element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/10Building tyres on round cores, i.e. the shape of the core is approximately identical with the shape of the completed tyre
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/10Building tyres on round cores, i.e. the shape of the core is approximately identical with the shape of the completed tyre
    • B29D30/16Applying the layers; Guiding or stretching the layers during application
    • B29D30/1621Applying the layers; Guiding or stretching the layers during application by feeding a continuous band and winding it spirally, i.e. the band is fed without relative movement along the core axis, to form an annular element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/48Bead-rings or bead-cores; Treatment thereof prior to building the tyre
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C15/00Tyre beads, e.g. ply turn-up or overlap
    • B60C15/0009Tyre beads, e.g. ply turn-up or overlap features of the carcass terminal portion
    • B60C15/0018Tyre beads, e.g. ply turn-up or overlap features of the carcass terminal portion not folded around the bead core, e.g. floating or down ply
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C15/00Tyre beads, e.g. ply turn-up or overlap
    • B60C15/06Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/02Carcasses
    • B60C9/023Carcasses built up from narrow strips, individual cords or filaments, e.g. using filament winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/10Building tyres on round cores, i.e. the shape of the core is approximately identical with the shape of the completed tyre
    • B29D30/16Applying the layers; Guiding or stretching the layers during application
    • B29D2030/1664Details, accessories or auxiliary operations not provided for in the other subgroups of B29D30/00
    • B29D2030/1685Details, accessories or auxiliary operations not provided for in the other subgroups of B29D30/00 the layers being applied being already cut to the appropriate length, before the application step
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T152/00Resilient tires and wheels
    • Y10T152/10Tires, resilient
    • Y10T152/10495Pneumatic tire or inner tube
    • Y10T152/10819Characterized by the structure of the bead portion of the tire
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T152/00Resilient tires and wheels
    • Y10T152/10Tires, resilient
    • Y10T152/10495Pneumatic tire or inner tube
    • Y10T152/10819Characterized by the structure of the bead portion of the tire
    • Y10T152/10828Chafer or sealing strips
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T152/00Resilient tires and wheels
    • Y10T152/10Tires, resilient
    • Y10T152/10495Pneumatic tire or inner tube
    • Y10T152/10855Characterized by the carcass, carcass material, or physical arrangement of the carcass materials

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Tyre Moulding (AREA)
  • Tires In General (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

One carcass ply (3) is formed by laying down on a toroidal support (11), a first and a second series of sections (13, 14) which are alternated with each other and have side portions (13a, 14a) terminating on opposite sides relative to first primary portions of annular reinforcing structures (4) at the beads. A second ply (3a) is formed in the same manner as the first ply, with a third and a fourth series of elongated sections (15, 16) overlapping second primary portions (4b) of the annular reinforcing structures (4) on opposite sides. The sections forming the first and second carcass plies (3a, 3b) are laid down in respective deposition planes (N, N') parallelly offset on opposite sides relative to a meridian plane (P) of the toroidal support (11), and have mutually crossed side portions (13a, 14a, 15a, 16a) and radially disposed crown portions (13b, 14b, 15b, 16b). Additional portions (24) of the annular structures are applied to the end flaps (20a) of the sections (14) belonging to the fourth series.

Description

Make the method and tire of carcass with carcass structure
Technical field
The present invention relates to a kind of method of maker motor-car carcass structure, may further comprise the steps: make at least one carcass bed course by covering the elongated sections that circumferentially distributes on the annular brace, each described elongated sections is extended with the U-shaped configuration around the cross-sectional profiles of annular brace, with limit two one axially apart from one another by the sidepiece of opening, and extend between sidepiece a radially outer position at a top; Apply annular reinforcing structure in a zone near the circumferential inner edge of described at least one carcass bed course.
The invention still further relates to a kind of carcass structure that is used for automobile tyre, comprise at least one carcass bed course, the carcass bed course comprises the elongated sections that circumferentially distributes around how much rotating shaft, each described elongated sections is extended with the U-shaped configuration around the cross-sectional profiles of carcass structure, with limit two one axially apart from one another by the sidepiece of opening, and extend between sidepiece a radially outer position at a top; At least two annular reinforcing structures are positioned near on each circumferential inner edge of described at least one carcass bed course.
Background technology
Make tyres for motor vehicle wheels and relate to carcass structure of formation, carcass structure comprises one or more carcass bed courses, it is an annular configuration that bed course basically forms, and its axial opposed side edges does not have the ductility girth member with each annular, peripheral that is called " bead core " and cooperates.
A band structure is applied on the carcass structure a circumferential external position, band structure comprises the belt of one or more shapes such as closed hoop shape, belt is made by fabric or mfg. metal cord usually, these ropes can be relative to each other and the rope that belongs to adjacent carcass bed course suitably locate.
The tread piece that generally includes a thickness suitable elastic material layer then is applied on the band structure on an one circumferential external position.
Should be noted that for the present invention, a kind of rubber composition represented in term " elastomeric material ", it is a kind ofly suitably to be mixed with various types of reinforcing obturators and/or processing additive and the assembly made by at least a base polymer.
At last, apply pair of sidewalls on the tire opposed side edges of making, each sidewall covers and is included in one near the so-called shoulder district of the corresponding side of tread piece and a sidepiece of a tire between the so-called tyre bead on the corresponding bead core.
According to traditional production method, all above-mentioned parts are all made at first independent of one another basically, assemble in a tire manufacturing step then.
For example, in order to make the carcass bed course relevant, at first need to produce one and comprise the continuous web of vertical setting or the sclerosis structure of metal level by an extruding and/or calendering process to form carcass structure with bead core.This sclerosis structure is delivered to a transverse cuts operation to produce the length of preliminary dimension, and these length link together subsequently to produce the continuous banded semi-finished product with horizontally set parallel layers.
The article of this manufacturing are cut into section then, and its length is relevant with the circumferential extension that will make.
Some production methods are provided, and these methods are not to seek help from the production semi-finished product, but directly make carcass structure in tire production.
For example, United States Patent (USP) 5,453,140 this provide one in this area maximally related example, it discloses and has a kind ofly begun to form the method and apparatus of a carcass bed course from being wrapped in independent rope on the roller before.
According to the described method and apparatus of above-mentioned patent, pull out by power-actuated inertia roller from the roller and be cut into predetermined size in each operation cycle of equipment, to obtain the section of predetermined length by the rope of a pneumatic clamping system tensioning.
The rope section by one be installed in around the power drive pulley with on pick-up piece pick up, laterally be placed on the outer surface of an annular brace then.
Section end is cooperated by the bool of the banding pattern of operating on the annular brace relative side then, is used for along the sliding part of section side action the rope section radially being applied to annular brace by similar finger.
Repeat above-mentioned operation cycle and cause covering many rope sections that circumferentially are arranged side by side, the circumferential extension of supporting up to full annular is capped.
Necessary is, scribbles the raw rubber that one deck has dual-use function before the annular brace, and promptly bonding covering rope thereon constitutes an airtight inside liner on the other hand to hold it in a fixed position easily in finished tire on the one hand.
The tire that obtains of production method has a carcass structure thus, wherein the carcass bed course comprises each rope, each rigging has two axially to be spaced apart from each other and at the sidepiece of the tyre revolution diameter of axle to the location, and the top that extend radially outer position between sidepiece.
In carcass structure manufacturing scope, also be well known that near each tire bead, the opposite end that forms each rope of a carcass bed course is placed on respect on the axially relative position of an annular girth member that constitutes described bead core with a kind of staggered sequence, the annular girth member shows as the form of an apical cap, constitute coil thereon radially stacked on top of each other, as patent EP 0664231 and patent US 5,702, described in 548.But in above-mentioned prior art, all form all basic neutral axis setting along each tyre bead bending of opposing of rope of carcass bed course.In the case, the structural strength of tyre bead must depend on the hardness of the filling insert that adds the stone elastomeric material in the bead structure, the temperature change that its performance is caused by environmental factor and the stress that produces in operation usually and influencing.
The manufacturing of the carcass structure that proposes in patent FR 384 231 is by by circumferentially closer to each other and radially be arranged on respect to the geometrical axis of support drum itself to cover on the annular brace that series of rectangular band section that a sclerosis fabric in the sagittal plane constitutes forms and carry out.The covering of band section is carried out in the following manner, and promptly the end wing part of two zone of discontinuity sections is covered by the end wing that places band section therebetween.The space that is coated with between the end wing of being with section is occupied by the trapezoidal insert on the end wing of the band section that is applied to the overlapping ends wing itself.Covering in the different stacked layers of band section carried out, and its quantity is relevant with the thickness of carcass structure.The existence of described trapezoidal insert makes carcass structure thicken at bead region, can obtain the thickness for the twice that can measure at the top like this.
In patent US 4,248,287, a kind of method is disclosed, in order to form carcass structure, a plurality of layers that each radial strips of all being made and circumferentially be arranged side by side by the gel silk thread forms should be placed on the ring drums according to the method.After finishing covering, two bead cores are applied on the bead region, and the end wing of the body piles that formed by radial strips is rolled around bead core.
If the applicant finds to make the carcass bed course on the annular brace easily by banded section is placed on, then can obtain the significant advantage of simplifying and improving the tyre performance feature at production process, wherein each described section comprises a plurality of ropes parallel to each other that are added in the elastic layer.
To this, the applicant after deliberation different manufacture methods, they are respectively at the purpose of each european patent application.
For example, a kind of manufacture method and a kind of tire have been described respectively in european patent application No.97830731.2 and No.97830733.8, wherein obtain carcass structure, and the first and second carcass bed courses are obtained by the banded section of placing in proper order with mutually circumferential side by side relationship all by making the first and second carcass bed courses.
The end of the banded section that belongs to the first and second carcass bed courses of the tire of obtaining according to the description of these patent applications is arranged on respectively on the annular reinforcing structure opposed side edges with respect to tyre bead.
This mode provides at the significant advantage near the structural strength of the tire of tyre bead and sidewall with the location that intersects respectively of the banded section that belongs to each bed course.
A kind of mode of finishing of carcass bed course is provided in also belonging to the applicant's european patent application No.98830472.1, make the carcass bed course by the banded section of placing first and second series with a kind of sequence that replaces, the section that wherein belongs to first and second series terminates at respectively on the relative side of tyre bead with respect to ruggedized construction.
Like this, even have the advantage that also can obtain under the situation of an independent carcass bed course in the structural strength of tire bead and side-walls.
In still belonging to the applicant's european patent application No.98830662.7, two carcass bed courses are provided, each carcass bed course is formed by the banded section of two series of placing with alternant.The section of each bed course has the orientation that intersects with respect to the section of another bed course and terminates at one of tyre bead ruggedized construction each relative side place of part respectively, so that provide premium properties at the mechanical resistance of the stress that produces to tire in acceleration or moderating process and sliding process.
Summary of the invention
According to the present invention, have been found that one have by or be an independent rope form or be in the carcass structure of one or more bed courses of forming of the elongated sections of a strips of making by several parallel ropes, its sidepiece of each section with setting like this by one with respect to the tyre revolution diameter of axle to the advantage of gradient location, thereby keep the top to be positioned substantially in the sagittal plane or under any circumstance irrelevant with the gradient of sidepiece with required angle orientation.
Therefore, an object of the present invention is to provide a kind of method of making the carcass structure of automobile tyre, it is characterized in that, each described section is placed in the plane with respect to a meridian plane parallel biasing of annular brace substantially.
Advantageously, each described section is placed in the plane that is parallel to described meridian plane, each top becomes in the reference planes of radially also passing through a transition point between top and each sidepiece with described a few sympodium lines of annular brace at one substantially like this, and described sidepiece all extends in an incline direction with respect to described reference planes.
Particularly, the covering of elongated sections is undertaken by following steps: place the section that circumferentially is distributed in first series on the described annular brace; Place the section that circumferentially is distributed in the second series on the described annular brace.
In a possible embodiment, the section that belongs to first and second series respectively is placed in the overlay planes of biasing in the opposed side edges respectively with respect to described meridian plane, and the section that belongs to first and second series so respectively has the orientation that intersects respectively.
Best, the section of first series is placed with the circumferential pitch that is at least each section width twice, and the section of second series is held in place in the space between the section that belongs to first series, to limit at least one carcass bed course jointly with described section.
Particularly, described elongated sections is placed to equal the circumferential pitch of of its width multiple, and each described section is a kind of banded structure, and comprise at least by one deck elasticity layer of feed stock material at least local cover vertically and parallel wire part.
And in overwrite procedure, the top of each section is provided with side by side continuously along the circumferential extension of annular brace, and all local sidepiece that is stamped at least one circumferential adjacent sections of the sidepiece of each section.
In a preferred version of the present invention, belong in covering before the section of second series, at least one of each annular reinforcing structure first principal part is applied on the sidepiece of the section that belongs to first series, and it is overlapping with first principal part on the axial opposed side edges of sidepiece with respect to the section of first series that the section that belongs to second series is placed to its each sidepiece.
Be preferably in addition and carry out following steps after covering the section belong to second series: place the described section that circumferentially is distributed in the 3rd series on the annular brace; Belonging to second principal part that applies described annular reinforcing structure on the sidepiece of described section of the 3rd series on respect to the relative axial position of first principal part; Place the described section of the Quaternary system row circumferentially be distributed on the annular brace, its each sidepiece is overlapping with second principal part on the axial relative side with respect to the sidepiece of the section of the 3rd series.
Best, the section that belongs to the first and the 3rd series is placed with a circumferential pitch that equals the width multiple of its section own, and belong to second and the section of Quaternary system row be placed on respectively between two continuous sections that belong to the first and the 3rd series respectively, thereby the section of first and second series limits one first carcass bed course, and the section of third and fourth series limits second a carcass bed course that is stacked on the first carcass bed course.
Advantageously, the section that belongs to first and second series is placed in one first overlay planes, and the section that belongs to third and fourth series is placed in one second overlay planes, and the described sidepiece that belongs to the section of first and second series like this has the orientation of intersection with respect to the sidepiece of the section that belongs to third and fourth series.
Can also carry out another step easily, promptly apply the other portion step of annular reinforcing structure to the zone near the circumferential inner edge of described at least one carcass bed course, described like this at least one carcass bed course part places between the other portion of second principal part and each annular reinforcing structure.
According to another aspect of the present invention, finishing of at least one principal part of each annular reinforcing structure may further comprise the steps: place at least one and be the elongate articles of coaxial coil form, to form the annular insert of a fundamental form as the circumferential no ductility of an apical cap; Form the obturator of at least one elastomeric material; Obturator is connected on the annular insert of circumferential no ductility.
Best, before directly being placed on, described elongate articles covers on the sidepiece of the section on the annular brace, to form the described annular insert that directly contacts, by forming described obturator on the annular insert that forms before a continuous elastomeric material band directly is placed on described section.
Also purpose of the present invention provides a kind of carcass structure that is used for automobile tyre, it is characterized in that, each described section is arranged in a plane with respect to meridian plane parallel biasing of carcass structure substantially, like this its top with respect to one by the transition point between top and the sidepiece that at least one is corresponding radially reference planes with an angle orientation that is different from the gradient of described at least one sidepiece.
In a preferred version, each described section be arranged in one be parallel to described radially reference planes the plane, described like this top is arranged in described reference planes substantially, and each sidepiece of section itself extends in an incline direction with respect to reference planes itself radially.
Best, each described section has a banded structure, and comprises the local at least vertical wire part that is combined at least one elastomeric layer.
In a possible embodiment, the section of at least one first and second series is provided, the section that wherein belongs to first and second series is arranged in bias plane respectively on each opposed side edges with respect to described meridian plane, the sidepiece of the section of such first series has the orientation with respect to the sidepiece intersection of the section of second series.
In a preferred version, the section that belongs to first series is placed with the circumferential pitch that is at least each section width twice, the section of second series is held in place in the space between the section that belongs to first series, to limit at least one carcass bed course jointly with described section.
And preferably each described annular reinforcing structure comprises first principal part between at least one sidepiece that axially places the section that belongs to first series and second series respectively.
The section of at least one circumferential the 3rd series that distributes of pitch to equal the width twice of section own at least also is provided, and the section of the row of the Quaternary system in space that is arranged between the 3rd serial section, the section that is listed as of Quaternary system limits at least one with the section of the 3rd series and is stacked in the second carcass bed course on the first carcass bed course that the section by first and second series forms like this.
Best, the section that belongs to the first and second carcass bed courses respectively is arranged in bias plane respectively on each relative side with respect to described meridian plane, the sidepiece that belongs to the first carcass bed course like this has the orientation that the sidepiece with respect to the section that belongs to the second carcass bed course intersects.
Advantageously, belong to respectively the sidepiece of each section of the first and the 3rd series all local respectively by belong to respectively second and a sidepiece of at least one adjacent sections of Quaternary system row radially outside and a pitch part between a transition region between described sidepiece and the described top are overlapping with one of each principal part of being included in annular reinforcing structure.
According to another aspect of the present invention, each described annular reinforcing structure comprises: at least one axially places first principal part between the sidepiece of the section that belongs to first series and second series respectively; At least one axially places second principal part between the sidepiece of the section that belongs to the 3rd series and Quaternary system row respectively.
Best, each described annular reinforcing structure also comprises at least one other portion on the sidepiece that is arranged on the section that belongs to the Quaternary system row on the relative side with respect to second principal part of loop configuration itself.
More specifically, preferably each described first and second principal part of each annular reinforcing structure comprise: one with the coaxial setting of carcass structure and contiguous circumferential inner edge of carcass bed course and fundamental form reinforcing annular insert as an apical cap, described annular insert is formed by at least one elongate articles with the extension of coaxial coil form; An obturator that is formed by elastomeric material, an one side is connected with annular insert.
And preferably described other portion comprises the other annular insert of a fundamental form as an apical cap, annular insert is in addition made by at least one elongate articles, elongate articles extend with the coaxial coil form and on the position of an axial side by side relationship setting of the obturator with second principal part of the loop configuration of each no ductility with the coaxial setting of carcass structure.
Another object of the present invention provides a kind of tire that is used for vehicle wheels, comprises an aforesaid carcass structure.
Description of drawings
To the make wheels method of carcass structure and thus the non-limiting detailed description of preferred embodiment of a carcass structure obtaining of method of the present invention, can more know additional features and advantage from following.Illustrate that below the accompanying drawing that provides with reference to a non-limiting example carries out, wherein:
Fig. 1 is a disconnection stereogram that is provided with the tire of a carcass structure constructed in accordance;
Fig. 2 is one continuous band-shaped the view that is used to form the carcass bed course is shown;
Fig. 3 is the cutaway view of an embodiment of described strap-like member;
Fig. 4 is a disconnection stereogram that the first serial banded section covering order of the first carcass bed course that is used to form a tire of the present invention is shown;
Fig. 5 is one and axially is applied on the described flank of banded section that belongs to first series and the disconnection stereogram of first principal part of the loop configuration of the no ductility of the local end wing that is stamped the banded section that belongs to second series;
Fig. 6 illustrates second principal part of the annular reinforcing structure on the end wing that is placed on the 3rd serial banded section on the first carcass bed course downwards and is applied to the 3rd serial section;
The other portion that Fig. 7 illustrates the banded section of the Quaternary system row that the banded section with the 3rd series replaces and is applied to the annular reinforcing structure on the end wing of Quaternary system row section;
Fig. 8 and Fig. 9 are partial side views, and two that the banded section that is used to belong to first series is shown cover steps continuously;
Figure 10 is a partial side view that first principal part of the annular reinforcing structure on the sidepiece that is applied to the first serial banded section is shown;
Figure 11 illustrates an initial step that covers the second series section, wherein the second series section overlap between the first serial section and superimposed end on first principal part of annular reinforcing structure on;
Figure 12 is a partial side view that the covering initial step of the 3rd serial section is shown, and wherein the 3rd serial section is superimposed on the first carcass bed course of being made by the first and second serial sections;
Figure 13 illustrates second principal part that is applied to the annular reinforcing structure on the section sidepiece that belongs to the 3rd series;
Figure 14 illustrates the covering initial step of Quaternary system row section, and wherein Quaternary system row section overlaps between the 3rd serial section;
Figure 15 illustrates an other portion that is applied to the annular reinforcing structure on the section sidepiece that belongs to the Quaternary system row.
The specific embodiment
Referring to accompanying drawing, the wheel tyre with carcass structure 2 being made by method of the present invention is usually by Reference numeral 1 expression.
Carcass structure 2 has at least one carcass bed course, and preferably have one first and second bed course 3a and a 3b, the carcass bed course has basic configuration for annular, and cooperate with a pair of annular reinforcing structure 4 (one of them only is shown among the figure) by its relative periphery, when tire was finished, each loop configuration was arranged in the zone that is commonly referred to " tyre bead ".
A band structure 5 circumferentially is applied on the radially outer position of carcass structure 2, and band structure comprises one or more tape 6a, 6b and 7.A tread piece 8 circumferentially is superimposed upon on the band structure 5, and according to a molded otch 8a who forms vertical and horizontal on the described tread piece 8 that operates in who carries out simultaneously with tire sclerosis, limits required " tread pattern " like this.
Tire 1 also comprises a pair of so-called " sidewall " 9, and sidewall 9 laterally is applied on the opposite side of carcass structure 2.
Can cover a liner 10 on carcass structure 2 inwalls, liner 10 comprises the elastomeric material of the airtight air of one deck substantially, is suitable for guaranteeing airtyred sealing.
Carry out the assembling of above-mentioned parts and the production of one or more described parts under the help of an annular brace 11, shown in Fig. 8-10, annular brace 11 has the structure identical with the inwall of the tire that will make.
Annular brace 11 can have the size more less than finished tire, the ratio that reduces is measured along the circumferential extension of support itself at the equatorial plane X-X of a support consistent with the equatorial plane of tire, and its quantity is a linear amount that preferably includes between 2% and 5%.
Because 11 pairs of purposes of the present invention of annular brace are not particular importances, therefore be not described in detail and illustrate at this, annular brace 11 can for example comprise a compressible drum that is suitable for reinforcing or an inflatable bubble, and required annular configuration can be taked and keep to annular brace 11 under venting condition like this.
The manufacturing of above-mentioned tire 1 comprises the formation of carcass structure 2, and this is from the formation of liner 10.
Can be advantageously by circumferentially twining at least one by threadly being with 12 to obtain liner 10 from one near what the airtight elastomeric material of the extruder of annular brace itself and/or a calender generation was made around annular brace 11.As can be seen from Fig. 1, the circumferential volume circle that thread winding with 12 becomes side offside relation to be provided with continuously substantially is so that consistent with profile in the environment of the outer surface of annular brace 11.
For specification of the present invention, cross-sectional profiles is in the configuration of this expression along the semi-section displaying of the annular brace 11 that becomes a plan cross-section radially with how much rotating shafts " O " of annular brace 11, and this rotating shaft " O " is consistent with how much rotating shafts of the carcass structure 2 of tire and manufacturing.
According to the present invention,, directly on annular brace 11, form the first carcass bed course 3a by covering the first and second serial elongated sections 13,14 that obtain from least one continuous elongate articles 2a thereon from following clearly visible.Each elongated sections 13,14 can make an independent rope, or in a preferred version, can advantageously have a banded structure, and wherein it can be obtained from least one continuous band-shaped 2a (Fig. 2 and 3), and strap-like member preferably has a width between the 3mm-15mm.
From following clearly visible, on the first carcass bed course 3a, form the second carcass bed course 3b by 15,16 of elongated sections that cover third and fourth series that can obtain from described continuous band-shaped 2a.
From Fig. 2 as seen, preparing continuous strap-like member 2a relates to one or more wire parts 17 of supplying with from each rod 17a substantially and is preferably 3-10 wire part 17 and should pass through one first extruder 18, extruder 18 links to each other with one first extrusion equipment 19, and extrusion equipment 19 is finished elasticity of supply raw material by extruder itself.
Should be noted that, for the present invention is described, the part of " extruder " expression extrusion equipment, and in this field, represent by term " extrusion head ", extruder is provided with one so-called " mould ", and the product of work passes through mould in the outlet of a correspondence that forms and make according to the given geometry of product itself and size characteristic.
Elastomeric material and wire part 17 link together in extruder 18 closely, thereby produce continuous strap-like member 2a in its outlet, and strap-like member forms wire part adding thickness wherein itself by one deck elastomeric material at least.
As required, wire part 17 can not be directed in extruder 18 and can be integrally formed in the elastomeric layer 19, and be formed in one face or two-sided on.
Each wire part 17 can comprise that for example one preferably has the fabric rope of diameter between 0.6mm and 1.2mm, or one preferably has the mfg. metal cord of diameter between 0.3mm and 2.7mm.
Advantageously, if desired, wire part 17 can be arranged among the continuous strap-like member 2a, make the carcass bed course 3 that so obtains have outstanding compactedness and uniformity, for this reason, wire part 17 can for example be arranged near the density of circumferentially measuring on the carcass bed course 3 of the equatorial plane X-X of tire 1 greater than 6 wire parts/centimetre.In any case best wire part 17 should be arranged so that in strap-like member 2a that the phase mutual edge distance between the center is not less than 1.5 times of the own diameter of wire part, can carry out suitable gluing operation like this between each adjacent line.
Continuous band-shaped the 2a that comes out from extruder 18 can be advantageously by one first collector and compensator device 19a and guide at an overlay device, its structure and operating characteristics are described in detail in the applicant's european patent application No.97830731.2, and its content at this as a reference.This overlay device is suitable for continuous strap-like member 2a is cut into the section 13,14,15,16 with predetermined length continuously.
At each section 13,14,15 of cutting, immediately it is covered on the annular brace 11 after 16, make section have a U-shaped configuration of profile in the environment of annular brace itself, like this at section 13, can have two sidepiece 13a in 14,15,16,14a, 15a, 16a, these sidepieces radially extend to the axis of annular brace 11 in the position of axial each interval, and a top 13b, 14b, 15b, 16b extend a radially outer position between sidepiece itself.
Annular brace 11 can be by driving and the rotation of tilting with the synchronous motion step by step of the operation of described overlay device, makes each section 13,14 like this, 15,16 dissection follow its with the section of placing before 13,14,15,16 circumferential isolated locational coverings.
In more detail, the rotation of annular brace 11 is carried out with an angular pitch, and a circumferential displacement corresponding to this pitch equals the twice of a plurality of width or the described at least width of each section 13,14,15,16.
Should be noted that for purpose of the present invention, when not indicating in addition, term " circumferential " expression is arranged in equatorial plane X-X and near a circumference of the outer surface of annular brace 11.
Because the aforesaid operations order is carried out the covering of the banded section 13 of first series around its axis rotation for the first time fully according to annular brace 11, described section circumferentially distributes at the circular pitch that equals each section double-width.Therefore, clearly visible from Fig. 4, form a space " S " belonging between one of first series and another section, this space has the width identical with section at least on the 13b of the top of section itself.
According to the present invention, as can be seen advantageously, unlike the prior art, the covering of each section can not occur in the meridian plane of annular brace 11, promptly passes through a plane of the geometrical axis " O " of annular brace itself.Clearly visible from Fig. 8-10, on the contrary, the covering among the first overlay planes N with respect to described meridian plane P Parallel offset of each section 13 that belongs to first series carried out.
For specification of the present invention, " Parallel offset " be illustrated among Fig. 8-10 overlay planes N when from a direction that is parallel to annular brace 11 geometrical axis " O ", looking be basically parallel to the meridian plane P or at least under the line the infall of plane X-X and geometrical axis always can not converge with the geometrical axis of annular brace itself.Work as the Shi Buhui that from become a direction radially with geometrical axis " O ", looks like this and prevent that the overlay planes of each section from also favouring the meridian plane, make the top have a gradient that direction is required with respect to parallel geometrical axis itself.
But in a preferred embodiment, the first overlay planes N is parallel to the meridian plane P, even this means when still parallel when looking with respect to a radial direction of geometrical axis " O ".Like this, carry out the covering of each section 13, make its top 13b and more specifically each is arranged on wire part in the described top and is arranged in a plane that becomes with geometrical axis " O " radially substantially, thereby each sidepiece 13a extends in the direction that becomes reference planes R inclination given angle " α " radially with respect to geometrical axis " O ", and through the transition point (see figure 8) between top 13b and the sidepiece itself.
The opening width of angle " α " can be easily by the suitable adjustment distance ' ' d ' ' control (see figure 9) between the first overlay planes N and the meridian plane P.Therefore can obtain any required angle value " α " that forms by sidepiece 13a and can not influence the orientation of top 13b.
If wish that top 13b is to be obliquely installed with respect to a circumference bearing of trend, then annular brace 11 and/or overlay device can be positioned to when from one when becoming radially direction to look in conjunction with axis " O ", the first overlay planes N and meridian plane P suitably tilt.In these cases, because the biasing between overlay planes N and the meridian plane P, the top 13b of each section 13 is with respect to through one of each formation among two sagittal plane P ' of the transition point between top itself and each sidepiece 13a and the different angle in the inclination angle that is formed by sidepiece itself " α ".By the distance ' ' d ' ' between suitable adjusting overlay planes N and the meridian plane P, opening of the inclination angle of sidepiece 13a " α " can change as required, and can not make the orientation of top 13b stand any variation.
When the covering in the whole circumferential extension of section 13 in annular brace 11 of first series is finished, along with the step that applies of the first principal part 4a of the no ductile structural 4 of described annular forms carcass structure 2, wherein the first principal part 4a is applied on the zone near each inner rim of carcass bed course 3 (see figure 10)s of making, the carcass zone that is called " tyre bead " to obtain is used to guarantee tire is fixed to the installation wheel hub of a correspondence.
Each described first principal part 4a comprises the annular insert 21 of at least one the first circumferential no ductility, the insert fundamental form is as the coaxial tops of how much rotating shafts with annular brace 11, and is placed on the sidepiece 13a that leans against the banded section 13 that belongs to first series on the circumferential interior location.
The first annular insert 21 is preferably made by at least one long and thin metal spare that is wound in the coil 21a of several almost coaxials.Coil 21a can or be limited by a continuous helix, and perhaps the coaxial rings that is formed by each elongate articles limits.
First obturator 22 and first annular insert 21 combinations of making by elastomeric material, first obturator is preferably thermoplastic, have the hardness between 48 ° that measure under 23 ℃ the temperature-55 ° of Shore D, and preferably have a radially extension bigger than radially extending of the first annular insert 21.
According to a preferred version, the first annular insert 21 is formed directly on the sidepiece 13a of section 13, and can form coil by being wrapped on the wire part under rod or other act on the help of lip-deep appropriate device of annular brace 11.
Since the viscosity that covers the elastic layer 20 of the section 13 that belongs to first series and be placed on this lining 10 on one's body of drum before, the firm location that in the process that forms step, can guarantee each coil 21.
Subsequently, by for example apply one by near the elastomeric material of the extruder of drum 11 continuously band first obturator 22 can be formed directly into again on the first annular insert 21.Continuously band can have final from the cross-sectional configuration of first obturator 22 of each extruder.Perhaps, band can have with respect to the obturator small cross section continuously, and can be several to obtain obturator in side offside and/or the stacked coil that concerns setting, so that first obturator 22 is limited in its final configuration by band itself is applied to.
After applying the first principal part 4a of annular reinforcing structure 4, finish the formation of the first carcass bed course 3a by the section 14 that covers second series, become the section 14 that required size obtains second series by cutting continuous strap-like member 2a, and to be applied on the ring drums 11 with reference to the section 13 identical modes that belong to first series.
Clearly visible from Fig. 5-11, each section 14 that belongs to second series becomes U-shaped to place around the cross-sectional profiles of annular brace 11 between two that belong to first series continuous sections 13 and according to an orientation that is parallel to second series.In more detail, each section 14 that belongs to second series has each top 14b between the top 13b that circumferentially is stacked in the section 13 that belongs to first series, to fill the space " S " between it, and also have a pair of sidepiece 14a, on respect to the relative axial position of the end wing of the section that belongs to first series with the end wing of the stacked relation supporting cross section of each first principal part 4a of annular reinforcing structure 4 itself.
The sidepiece 13a part that belongs to the sidepiece 14a of each section 14 of second series and two continuous sections 13 that belong to first series in addition is overlapping, each section 13 all has radially outside and sidepiece itself and the top 13b at each principal part 4a, the extension between the transition region between the 14b.
Owing to the adjacent sidepiece 13a that radially locatees with respect to the geometrical axis of annular brace 11, mutual convergence between the 14a, belong to first series section 13 sidepiece 13a overlapping or to cover be that the circumferential amplitude of overlay region reduces gradually from one in the maximum of measuring near the radially outside of the first principal part 4a of each annular reinforcing structure 4, up to becoming at sidepiece 13a, 14a and top 13b, a null value of the transition region between the 14b.
After the covering of finishing the section 14 that belongs to second series in the above described manner, begin to form the second carcass bed course 3b by the section 15 that covers the 3rd series.
The section 15 that belongs to the 3rd series is also placed around the cross-sectional profiles of the first carcass bed course 3a with the U-shaped configuration, and circumferentially pitch equals its a plurality of width or equals the twice of described width at least, mode is basic and same or similar with reference to the described mode of covering that belongs to the first and second serial sections 13,14.
Clearly visible in Figure 12, one belong in the scheme easily the 3rd series section 15 be placed among one the second overlay planes N ', this plane with respect to the meridian plane P from the first overlay planes N at the opposite side upper offset.
Like this, the top of the section 15 of the 3rd series with belong to first and/or the relation of the stacked on top of the section 13,14 of second series be arranged in parallel.The sidepiece 15a of section 15 that belongs to the 3rd series is then with respect to the radially reference planes R ' angle of inclination " α " of the transition point between each sidepiece and each top 15b, its orientation is the sidepiece 13a with respect to the section that belongs to first and second series, 14a cross bearing.
On the end wing of the section 15 that carries out belonging to the 3rd series on the relative axial position with respect to the above-mentioned first principal part 4a, apply the second principal part 4b of annular reinforcing structure 4 then.
As seen, each second principal part preferably constitutes in the mode identical with the first principal part 4a from accompanying drawing.
Particularly, each second principal part 4b has the second annular insert 24 of a circumferential no ductility separately, insert 24 is formed by at least one elongate articles that is arranged among the coaxial coil 24a separately, so that form one with carcass structure 2 coaxial settings and near carcass bed course 3a, the top of the inner rim of 3b.
Second obturator 25 of being made by elastomeric material is arranged on the end wing of the section 14,15 that belongs to the second and the 3rd series with the second annular insert 24, and its generation type is identical with first obturator 22.
The second annular insert 24 and second obturator 25 and the second principal part 4b make as a whole its and finish with applying and can carry out in the mode identical with the above-mentioned first principal part 4a.
Then by finish the formation of the second carcass bed course 3b at the section 16 of the middle covering Quaternary system row of the second overlay planes N ', the section 16 of each Quaternary system row is inserted between two sections 15 that belong to the 3rd series and is overlapping by its sidepiece 14a and the second principal part 4b, and the covering position is positioned at respectively on the relative axial position with respect to the sidepiece of the section 14 that belongs to the second and the 3rd series and 15.
According to a preferred embodiment of the present invention, after the section 16 that belongs to the Quaternary system row covers, finish the formation of annular reinforcing structure 4 at tyre bead.
For this reason, in Fig. 7 and 15, as seen,, on the end wing of the section 16 that belongs to the Quaternary system row, apply an other portion 26 for each annular reinforcing structure 4.
Best, each other portion 26 is made by at least one other crown annular insert substantially.This other annular insert 26 can for example be obtained by radially twining several coils that are arranged side by side at one, so independent elongate articles directly lean against on the second carcass bed course 3b that before had been formed on the annular brace 11, with the second annular insert 26 that forms and carcass bed course itself directly contacts.
After this operation, each sidepiece that belongs to the section 16 of Quaternary system row advantageously is enclosed between the other portion 26 of the second principal part 4b and independent annular reinforcing structure 4.
In radial, a common band structure 5 is applied on the carcass structure 2.
This band structure 5 can by for those skilled in the art easily any way make, and band structure comprises one first and one second belt 6a substantially in an example shown, 6b, belt have the rope of cross bearing respectively.An auxiliary belt 7 is stacked in belt 6a, and on the 6b, this auxiliary belt is for example by around belt 6a, and 6b twines at least one continuous rope and obtains, and rope is wound in axially be arranged side by side basic and is the coil of circumference.
A tread piece 8 is applied on the band structure 5 then, and sidewall 9 is applied on the sidepiece of carcass structure 2, and sidewall also can be obtained by any mode easily for those skilled in the art.
Can be advantageously used in that to finish tire 1 open in the european patent application No.97830632.2 of the embodiment of the formation on the annular brace 11 the applicant.
Like this tire 1 of Zhi Zaoing can from support 11 pass to one after taking off can be with any known and cure step that usual manner carries out.
The present invention has many significant advantage.
In the reality, the carcass structure that relates to can directly be obtained on an annular brace, can make whole tire easily on annular brace.Can avoid like this all with traditional manufacture process common with all problems semi-finished product manufacturing, storage and management.
With at file US 5,362, the method described in 343 is compared, the manufacturing time of carcass bed course can reduce greatly, because can cover each section 13,14 or the section 13,14 of being included in as much as possible simultaneously from the wire part among continuous band-shaped the 2a wherein.Utilize section 13,14 needing also to avoid on annular brace 11, covering before lining 10.In fact, the elastic layer 18 that is used to form continuous band-shaped 2a itself can guarantee that described strap-like member is bonded on the annular brace 11 effectively, thereby guarantees fixedlying positioning of each section 13,14.
Section 13,14 and be combined in the positioning accuracy of wire part wherein can be further by following true the improvement, promptly each section has an important property firm in structure, makes it can be to by the vibration of overlay device transmission or similarly to shake effect unaffected.This be should be noted that as U.S. Patent No. 5,362 covering of each rope described in 343 is owing to bear vibration and/or shake some problems that have at rope described in the covering step process.
In addition, according to the present invention, cover simultaneously a plurality of wire parts can so that when relate to when covering each rope overlay device than required with lower ratio operation, can further help operating accuracy like this and can not damage productivity ratio on the other hand.
In addition, on the annular brace of identical with the tire after a processing substantially profile, directly cover the inaccessiable density of known method that banded section can be obtained the usefulness prior art along top-direction, cover the carcass bed course of a cylindrical sleeve-shaped in the prior art, and form it into an annular shape subsequently, make the carcass bed course rope attenuation that is arranged on the tire top of finishing then.
In addition, each banded section can firmly be fastened on the annular brace by the vacuum effect that produces by suction pipe, by firm fastening can not being obtained by the known method of the covering of carrying out each rope of vacuum generation.
With reference to its carcass structure 2, the structure of tire of the present invention and structure can be obtained the significant improvement of performance and structural strength.
Particularly, covering elongated sections in respect to the plane of annular brace meridian plane bias can make the top of each section have the gradient different with sidepiece.
Can obtain a kind of tire like this, the wire part that wherein forms the carcass bed course has the radial location of distinguishing on the tire top, and has the location that intersects respectively in the inclination of sidewall wire part between a carcass bed course and another bed course.
Because distinguish the radial location of the wire part of carcass bed course on the top, the tire that is provided with such carcass structure has good longitudinal flexible characteristic (causing effectively absorbing the out-of-flatness of road) and steering stability.
The location that crosses one another of sidewall and bead region wire part then again especially for quickening and braking procedure in the distorting stress that produces and provide good structural strength at anti-skidding.
Especially very favourable for height and very high performance low profile tire in this respect, wherein the structural strength of sidewall represents that an important key factor is also because the high torque value that tire must be able to transmit.
Should also be noted that obtaining of the technology of the present invention effect is not to depend on by strap-like member to form the carcass bed course.In fact, the present invention also can be applied to its bed course by on the carcass structure that covers each rope and make.
It should still be noted that finishing of carcass structure can also relate to or form an independent carcass bed course, perhaps by respectively by being arranged on two carcass bed courses making with respect to the elongate articles of first and second series of a meridian plane in the bias plane on the opposed side edges respectively by the elongated sections that is arranged in the bias plane on the opposed side edges respectively of two series.
It should still be noted that, the feature that the architectural feature of the loop configuration 4 of no ductility and loop configuration are attached in the carcass bed course can further increase the structural strength of tire 1 in tyre bead and sidewall region, wherein usually needs the structural strength of the bigger effect that causes at slope thrust at this.
In fact, the wire part 17 of existence and the section 13,14,15,16 that belongs to different series that closely is connected to the annular insert 21,24,26 of the circumferential no ductility on carcass bed course 3a, the 3b forms good connection.Carcass structure 2 is further strengthened in the zone corresponding to tire 1 tyre bead like this, and do not need to use an other similar slip-knot around the banded insert that is called " side plate " that annular reinforcing structure 4 twines for this reason, seek help from " side plate " on the contrary in the prior art.
In fact the structure of annular reinforcing structure 4 can prevent that tyre bead is out of shape and rotate by leaning against its its indication head lamp brush guard pivot that is arranged on the base in the wheel rim separately under the influence of slope thrust.
Particularly, the existence that is noted that first insert 21, second insert 24 and the auxiliary insert 26 that directly contact with the end wing of section prevents tyre bead bending and the possibility of rotating effectively under the influence of slope thrust.
Under this viewpoint, the performance of annular reinforcing structure 4 is basic similar to disclosed ruggedized construction in the applicant's european patent application No.97830731.2, and this text at this as a reference.
Should also be noted that annular insert 21,24,26 provides at tyre bead further protects tire.

Claims (27)

1. the method for a maker motor-car carcass structure may further comprise the steps:
-go up the elongated sections (13 that circumferentially distributes by covering an annular brace (11), 14,15,16) make at least one carcass bed course (3a, 3b), each described elongated sections (13,14,15,16) cross-sectional profiles around annular brace (11) extends with the U-shaped configuration, axial apart from one another by the sidepiece of opening (13a, 14a, 15a to limit two at one, 16a), and top (13b, 14b, a 15b, 16b) a radially outer position at sidepiece (13a, 14a, 15a extends between 16a);
-near described at least one carcass bed course (3a, a zone of circumferential inner edge 3b) applies annular reinforcing structure (4);
It is characterized in that each described section (13,14,15,16) is placed in the plane (N, N ') with respect to a meridian plane (P) Parallel offset of annular brace (11) substantially.
2. the method for claim 1 is characterized in that, each described section (13,14,15,16) be placed on a plane (N who is parallel to described meridian plane (P), N ') in, each top (13b, 14b like this, 15b, 16b) being positioned at one substantially becomes with the described geometrical axis (O) of annular brace (11) radially and through (13b, 14b, 15b at the top, 16b) with each sidepiece (13a, 14a, 15a, 16a) reference planes (R of the transition point between, R ') in, and described sidepiece (13a, 14a, 15a, 16a) all in a incline direction, extend with respect to described reference planes (R, R ').
3. the method for claim 1 is characterized in that, the covering of elongated sections (13,14,15,16) is undertaken by following steps:
-placement circumferentially is distributed in the section (13) of first series on the described annular brace (11);
-placement circumferentially is distributed in the section (14) of the second series on the described annular brace (11).
4. method as claimed in claim 3, it is characterized in that, the section (13 that belongs to first and second series respectively, 14) be placed on the overlay planes (N of biasing in opposed side edges respectively with respect to described meridian plane (P), N ') in, (13a 14a) has respectively the orientation that intersects to belong to the described sidepiece of the section (13,14) of first and second series so respectively.
5. method as claimed in claim 3, it is characterized in that, the section of first series (13) is placed with the circumferential pitch that is at least each section width twice, the section of second series (14) is held in place in the space between the section (13) that belongs to first series, to limit at least one carcass bed course (3a) jointly with described section (13).
6. method as claimed in claim 3, it is characterized in that, described elongated sections (13,14,15,16) place with a circumferential pitch that equals its width multiple, each described section (13,14,15,16) be a kind of banded structure, and comprise at least by one deck elasticity layer of feed stock material (20) at least local cover vertically and parallel wire part (17).
7. the method for claim 1, it is characterized in that, top (the 13b of each section, 14b, 15b, 16b) the circumferential extension along annular brace (11) is provided with side by side continuously, and the sidepiece of each section (13a, 14a, 15a, 16a) an all local sidepiece that is stamped at least one circumferential adjacent sections.
8. method as claimed in claim 3, it is characterized in that, the section (14) that belongs to second series in covering before, at least one first principal part (4a) of each annular reinforcing structure (4) is applied to the sidepiece (13a of the section (13) that belongs to first series, 14a, 15a, 16a) on, the section that belongs to second series is placed to its each sidepiece (14a) axially overlapping with first principal part on the opposed side edges with respect to the sidepiece (13a) of the section (13) of first series.
9. method as claimed in claim 8 is characterized in that, belongs in covering to carry out following steps behind the section (14) of second series:
-placement circumferentially is distributed in the described section (15) of the 3rd series on the annular brace (11);
-belonging to second principal part (4b) that applies described annular reinforcing structure (4) on the sidepiece (15a) of described section (15) of the 3rd series on respect to the relative axial position of first principal part (4a);
-place the described section (16) of the Quaternary system row circumferentially be distributed on the annular brace (11), its each sidepiece (16a) is overlapping with second principal part (4b) on the axial relative side with respect to the sidepiece (15a) of the section (15) of the 3rd series.
10. method as claimed in claim 9 is characterized in that,
-the section (13,15) that belongs to the first and the 3rd series is placed with a circumferential pitch that equals the width multiple of its section own, and
-belong to second and the section (14 of Quaternary system row, 16) be placed on two continuous sections (13 that belong to the first and the 3rd series respectively respectively, 15) between, thereby the section (13 of first and second series, 14) limit one first carcass bed course (3a), and the section of third and fourth series (15,16) limits second a carcass bed course (3b) that is stacked on the first carcass bed course (3a).
11. method as claimed in claim 9, it is characterized in that, the section (13 that belongs to first and second series, 14) be placed in one first overlay planes (N), and belong to the section (15 of third and fourth series, 16) be placed in one second overlay planes (N '), the described first and second overlay planes (N, N ') setovering with respect to described meridian plane (P) opposed side edges respectively, (13a is 14a) with respect to the section (15 that belongs to third and fourth series to belong to the described sidepiece of the section (13,14) of first and second series like this, 16) (15a 16a) has the orientation of intersection to sidepiece.
12. method as claimed in claim 3, it is characterized in that, also comprise to approaching described at least one carcass bed course (3a, the zone of circumferential inner edge 3b) applies the step of the other portion (26) of annular reinforcing structure (4), and described like this at least one carcass bed course part places between the other portion (26) of second principal part (4b) and each annular reinforcing structure (4).
13. the method for claim 1 is characterized in that, at least one principal part of each annular reinforcing structure (4) (4a, finishing 4b) may further comprise the steps:
-place at least one be coaxial coil (21a, the 24b) elongate articles of form is to form the annular insert (21,24) of a fundamental form as the circumferential no ductility of an apical cap;
The obturator (22,25) of at least one elastomeric material of-formation;
-obturator (22,25) is connected on the annular insert (21,24) of circumferential no ductility.
14. method as claimed in claim 12 is characterized in that, covers the section (13 on the annular brace (11) before described elongate articles directly is placed on, 14,15) sidepiece (13a, 14a, 15a), to form directly and described section (13,14,15,16) Jie Chu described annular insert (21,24) is by the annular insert (21 that forms before a continuous elastomeric material band directly is placed on, 24) upward form described obturator (22,25).
15. the tire with carcass structure comprises:
(3a 3b), comprises the elongated sections (13,14 that circumferentially distributes around how much rotating shafts (O) to-at least one carcass bed course, 15,16), each described elongated sections (13,14,15,16) cross-sectional profiles around carcass structure extends with the U-shaped configuration, and is axial apart from one another by the sidepiece of opening (13a, 14a at one to limit two, 15a, 16a), and a top (13b, 14b, 15b, 16b) a radially outer position at sidepiece (13a, 14a, 15a extends between 16a);
-at least two annular reinforcing structures (4) are positioned on the position near each circumferential inner edge of described at least one carcass bed course,
It is characterized in that each described section (13,14,15,16) be positioned at substantially in the plane (N, N ') with respect to a meridian plane (P) Parallel offset of carcass structure, its top (13b, 14b, 15b like this, 16b) with respect to by top and at least one corresponding sidepiece (13a, 14a, 15a, one of transition point 16a) radially reference planes (R, R ') be different from described at least one sidepiece (13a, 14a with one, 15a, the angle orientation of gradient 16a).
16. tire as claimed in claim 15 is characterized in that, each described section (13,14,15,16) be positioned at one and be parallel to described radially reference planes (R, R ') in the plane, described like this top (13b, 14b, 15b 16b) is positioned in the described reference planes (R, R ') substantially, and each sidepiece of section (13a itself, 14a, 15a 16a) extends in an incline direction with respect to reference planes itself radially.
17. tire as claimed in claim 15 is characterized in that, each described section (13,14,15,16) has a banded structure, and comprises that part at least is combined in the vertical wire part (17) at least one elastomeric layer (20).
18. tire as claimed in claim 15 is characterized in that, comprises the section (13,14) of at least one first and second series,
The section (13 that wherein belongs to first and second series, 14) on each opposed side edges, be positioned at bias plane (N respectively with respect to described meridian plane (P), N ') in, the sidepiece (13a) of the section of such first series (13) has the orientation of sidepiece (14a) intersection of the section (14) with respect to second series.
19. tire as claimed in claim 15 is characterized in that, comprises the section (13,14) of at least one first series and a second series,
The section (13) that wherein belongs to first series is placed with the circumferential pitch that is at least described section width twice, the section of second series (14) is held in place in the space between the section (13) that belongs to first series, to limit described at least one carcass bed course (3a) with described section (13) is common.
20. tire as claimed in claim 19 is characterized in that, each described annular reinforcing structure (4) comprises sidepiece (13a, 14a) first principal part (4a) between that at least one axially places the section (13,14) that belongs to first series and second series respectively.
21. tire as claimed in claim 19, it is characterized in that, the section (15) that also comprises the 3rd series that at least one circumferentially distributes with the pitch that equals the width twice of section own at least, and the section (16) of the row of the Quaternary system in space that is arranged between the 3rd serial section (15), the section of Quaternary system row limits at least one with the section (15) of the 3rd series and is stacked in by the second carcass bed course (3b) on the first carcass bed course (3a) of section (13, the 14) formation of first and second series like this.
22. tire as claimed in claim 21, it is characterized in that, belong to the first and second carcass bed courses (3a, section (13 3b) respectively, 14,15,16) be positioned on each relative side with respect to described meridian plane (P) in the bias plane (N, N ') respectively, sidepiece (the 13a that belongs to the first carcass bed course (3a) like this, 14a) have sidepiece (15a, 16a) orientation of Jiao Chaing with respect to the section (15,16) that belongs to the second carcass bed course (3b).
23. tire as claimed in claim 21 is characterized in that, each described annular reinforcing structure (4) comprising:
-at least one axially places sidepiece (13a, 14a) first principal part (4a) between of the section (13,14) that belongs to first series and second series respectively;
-at least one axially places sidepiece (15a, 16a) second principal part (4b) between of the section (15,16) that belongs to the 3rd series and Quaternary system row respectively.
24. tire as claimed in claim 23, it is characterized in that each described annular reinforcing structure (4) also comprises at least one other portion (26) on the sidepiece (16a) that is arranged on the section (16) that belongs to the Quaternary system row on the relative side with respect to second principal part (4b) of loop configuration itself.
25. tire as claimed in claim 15, it is characterized in that, each section (13 that belongs to the first and the 3rd series respectively, 15) sidepiece (13a, 15a) all local by belonging to second and at least one adjacent sections (14 of Quaternary system row respectively, 16) a sidepiece (14a, 16a) to be included in each principal part (4a of annular reinforcing structure (4), 4b) one outside and radially at described sidepiece (13a, 14a, 15a, 16a) with described top (13b, 14b, 15b, 16b) a pitch part between the transition region between is overlapping.
26. tire as claimed in claim 23 is characterized in that, described first and second principal parts of each of each described annular reinforcing structure (4) (4a 4b) comprising:
-one with the coaxial setting of carcass structure and contiguous carcass bed course (3a, circumferential inner edge 3b) and fundamental form are as the reinforcing annular insert (21,24) of an apical cap, described annular insert is formed by at least one elongate articles that extends with the coaxial coil form;
-one obturator that is formed by elastomeric material (22,25), an one side and annular insert (21,24) connect.
27. tire as claimed in claim 24, it is characterized in that, described other portion comprises the other annular insert (26) of a fundamental form as an apical cap, annular insert (26) is in addition made by at least one elongate articles, elongate articles extend with the form of coaxial coil (26a) and on the position of an axial side by side relationship setting of the obturator (25) with second principal part (4b) of the loop configuration (4) of each no ductility with the coaxial setting of carcass structure.
CNB998149594A 1998-12-23 1999-12-01 Method for mfg. carcass for tyres and carcass obtained thereby Expired - Lifetime CN1269630C (en)

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EP98830778 1998-12-23
EP98830778.1 1998-12-23
US11852799P 1999-02-02 1999-02-02

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JP (1) JP4615728B2 (en)
KR (1) KR100678661B1 (en)
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BR (1) BR9916542B1 (en)
DE (1) DE69922250T2 (en)
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JP2002533242A (en) 2002-10-08
US20050081977A1 (en) 2005-04-21
RU2232075C2 (en) 2004-07-10
US6972063B2 (en) 2005-12-06
US20010042587A1 (en) 2001-11-22
US7416007B2 (en) 2008-08-26
JP4615728B2 (en) 2011-01-19
BR9916542A (en) 2001-09-25
PT1140478E (en) 2005-04-29
TR200101839T2 (en) 2001-12-21
CN1331628A (en) 2002-01-16
ES2234338T3 (en) 2005-06-16
KR100678661B1 (en) 2007-02-07
WO2000038906A1 (en) 2000-07-06
ATE283164T1 (en) 2004-12-15
DE69922250D1 (en) 2004-12-30
EP1140478B1 (en) 2004-11-24
TW477755B (en) 2002-03-01

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