CN1268803C - Nickel-copper composite metal textile and preparation method thereof - Google Patents

Nickel-copper composite metal textile and preparation method thereof Download PDF

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Publication number
CN1268803C
CN1268803C CN 200410022831 CN200410022831A CN1268803C CN 1268803 C CN1268803 C CN 1268803C CN 200410022831 CN200410022831 CN 200410022831 CN 200410022831 A CN200410022831 A CN 200410022831A CN 1268803 C CN1268803 C CN 1268803C
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China
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nickel
layer
fabric
copper
plating
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CN 200410022831
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CN1558017A (en
Inventor
陶维正
张灿中
李国良
贺持缓
汤义武
刘人生
戴高鹏
周小平
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Hunan Corun New Energy Co., Ltd.
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CHANGSHA LIYUAN NEW MATERIAL Co Ltd
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Abstract

The present invention discloses a nickel-copper composite metal fabric and a preparation method thereof. In the method, a terylene fabric or a chinlon fabric are firstly plated with one layer of metal nickel by chemical plating after surface coarsening, sensitization and activation, then plated with one layer of copper as a middle layer by electroplating, and finally plated with one layer of nickel as a protective layer to form a Ni-Cu-Ni functional layer, wherein the total amount of the nickel in the functional layer is controlled between 5 to 20 g/m<2>, and the mass ratio of steel to the nickel is 1.5 to 3: 1. The prepared metal fabric has favorable electromagnetic shielding efficiency even on low frequency electromagnetic waves, the shielding efficiency of the metal fabric is from 60 to 90dB if the frequencies of the electromagnetic waves are from 10KHz to 3GHz, and the shielding efficiency of the metal fabric is from 50 to 70dB if the frequencies of the electromagnetic waves are less than 10KHz.

Description

A kind of ambrose alloy composition metal fabric and preparation method thereof
Technical field
The present invention relates to a kind of metal fabric and preparation method thereof, particularly a kind of Electromagnetically shielding fabrics and method thereof of nickel deposited-copper-nickel composite deposite preparation on woven dacron or POLYAMIDE FABRIC.
Background technology
Along with developing rapidly and growth in the living standard of modern science and technology; high-tech product more and more is subjected to people's favor; bring facility in life and spiritual enjoyment to people; yet the electromagnetic radiation of Chan Shenging is also more and more serious thereupon, and anti-electromagnetic radiation also becomes the environmental protection topic that people pay close attention to.The method of the effective anti-electromagnetic radiation of most convenient is to adopt electromagnetic shielding, promptly utilizes conduction, and the wire netting that magnetic property is good by reflection effect and sink effect, intercepts the propagation of electromagnetic radiation.The method of the nickel cloth of relevant both at home and abroad preparation electromagnetic shielding, copper cloth, composite conducting cloth is more, mainly contains electroless plating method, rubbing method, vaccum gas phase sedimentation method, metal fibre blending method etc.But disclosed in the past electroless plating method prepares in the patent documentation of non-metal base conductive fabric (as patent of invention CN00103011.6 and CN00125485.5), owing to the employing of formaldehyde causes environment damage, threatens operating personnel healthy; Rubbing method is that the powder (as nickel powder, silver powder, graphite powder etc.) that will have electric conductivity mixes in certain adhesive, be coated on and be prepared into conductive fabric after fabric surface and drying are solidified, but this method is difficult to control conductive coating thickness, and the adhesion of conductive coating and fabric is low, bending, flexibility and permeability are all relatively poor, and electric property is wayward; Metal fibre blending method is mingled with in fabric and inweaves wire or carbon element silk and constitute, this material manufacturing technique complexity, and the cost height is not suitable for bending, and its electric property (as resistivity etc.) also wayward, capability of electromagnetic shielding is also not ideal enough; Use the conductive fabric cost height that vaccum gas phase sedimentation method (as patent of invention CN02114393.5 etc.) then makes production, shield effectiveness is limited.
Summary of the invention
The present invention aim to provide a kind of with low cost, ambrose alloy composition metal fabric shield effectiveness, that have soft feel and preparation method thereof preferably can both be arranged under the full frequency band electromagnetic wave.The technical scheme that the present invention takes is, woven dacron or POLYAMIDE FABRIC be first chemical plating layer of metal nickel after surface coarsening, sensitization, activation, and the re-plating layer of copper is as the intermediate layer, and then electroplates one deck nickel, forms the Ni-Cu-Ni functional layer; The amount of chemical plating of metal nickel is 0.5~8g/m 2, electroplating copper amount is 3~30g/m 2, electroplating nickel amount is 1~20g/m 2Total nickel amount is 5~20g/m in the gained functional coating 2, the mass ratio of copper and nickel is (1.5~3): 1.
Specifically, the solution of the present invention is:
1. ambrose alloy composition metal fabric that is used for the electromagnetic shielding field, as functional coating, it is characterized in that the innermost layer of functional coating is a chemical Ni-plating layer at woven dacron or POLYAMIDE FABRIC surface deposition ambrose alloy composition metal, the intermediate layer is a copper electroplating layer, and outermost layer is an electroless nickel layer; Total nickel amount is 5-20g/m in the functional coating 2, the mass ratio of copper and nickel is (1.5~3): 1.The shield effectiveness of described ambrose alloy composition metal fabric, wave frequency described metal fabric in 10KHz~3GHz scope the time is at 60~90dB; The shield effectiveness of wave frequency described metal fabric when 10KHz is following is 50~70dB.
2. the method for preparing above-mentioned ambrose alloy composition metal fabric is that chemical nickel plating, electro-coppering, three steps in sequence of electronickelling are carried out on woven dacron or POLYAMIDE FABRIC base material, forms the Ni-Cu-Ni functional layer on base material.Total deposition of metallic nickel is 5-20g/m 2, the copper of deposition and the mass ratio of nickel are (1.5~3): 1.Weightless 5-25% when woven dacron or the alligatoring of POLYAMIDE FABRIC base material.
Concrete technology is described below:
(1) surface preparation
Woven dacron or continuous synthetic fibre cloth base material must carry out surface preparation to it before implementing the metal deposition, this process comprises alligatoring, sensitization, three steps of activation.Hot solution when coarsening solution can select for use concentrated base or concentrated acid to be heated to 60~100 ℃, the control coarsening time is to guarantee the weightless 5-25% of base material after the alligatoring.More excellent alligatoring effect, being reflected on the weightless index is 10-16%, in this scope, the metal level that is deposited on the base material not only has extraordinary adhesion with base material, can also guarantee that metal fabric of the present invention has soft hand feeling simultaneously.
Woven dacron after the alligatoring or continuous synthetic fibre cloth base material are after conventional chemical plating sensitized solution, the palladium bichloride concentration of 1.0~1.5g/L is the chemical plating activated solution of 0.050~0.15g/L, to finish substrate surface pretreatment process of the present invention through stannous chloride concentration.
(2) chemical nickel plating
Enter through the woven dacron of surface preparation or continuous synthetic fibre cloth base material and to sink nickel in the chemical nickel plating system and handle.Available chemical nickel plating system comprises with the hypophosphites being the chemical nickel plating system of reductant, with the boron hydride be reductant the chemical nickel plating system, be the chemical nickel plating system of reductant and be chemical nickel plating system of reductant etc. with the hydrazine with the amido borine, wherein, be that the chemical nickel plating system of reductant is the preferred system of the present invention with the hypophosphites.The nickel amount is controlled at 0.5~8g/m on the chemical nickel plating 2, wherein preferred chemical nickel plating amount is 4~6g/m 2Woven dacron or continuous synthetic fibre cloth are finished the base material conductionization of fabric of the present invention and the ground floor magnetic conduction of functional layer and are handled behind chemical plating one deck nickel.
(3) electro-coppering
Behind the base material chemical nickel plating, enter and electroplate layer of metal copper in the copper electroplating solution.Available copper plating bath comprises cyanide copper plating system, sulfate copper facing system, pyrophosphate copper plating system etc., and wherein, the pyrophosphate copper plating system is the preferred system of the present invention.The copper amount is controlled at 3~30g/m in the electro-coppering 2, wherein preferred electric plated with copper amount is 10~18g/m 2This operation is finished the intermediate conductive layer of metal fabric functional layer of the present invention.
(4) electronickelling
After the base material electro-coppering, enter and electroplate layer of metal nickel in the electronickelling solution.Available nickel-plating liquid comprises a watt type nickel plating system, chloride nickel plating system, borofluoride nickel plating system, sulfamate nickel plating system etc., and wherein, watt type nickel plating system, sulfamate nickel plating system are the preferred system of the present invention.The nickel amount is controlled at 1~20g/m in the electronickelling 2, wherein preferred electric plated with nickel amount is 5~10g/m 2This operation is finished the outermost layer of metal fabric functional layer of the present invention, i.e. the protective treatment of magnetic conduction processing for the second time and fabric.
Compared with prior art, the present invention has following advantages:
(1) in the electromagnetic shielding field, copper is good electric conductor, and relative conductivity is big, and effectiveness is based on reflection loss.Nickel belongs to high-permeability material, and relative permeability is big, and electromagnetic shielding is decayed based on absorption loss.Though the electric conductivity of copper is good, price is also moderate, and is oxidized easily, separately the poor durability of using.The nickel resistance to oxidation have the ability that the better protect surface is not etched, but electrical conductivity is relatively low.In order to improve the combination property of Electromagnetically shielding fabrics, ambrose alloy is mixed use, can reach effectiveness preferably.
The ambrose alloy composition metal fabric that the present invention makes by technique scheme, form the Ni-Cu-Ni metal composite functional layer of magnetic conduction-conduction-magnetic conduction respectively at substrate surface, even be in electromagnetic wave under the low frequency state with the absorption of maximum efficiency, reach best electromagnetic shielding effectiveness.Simultaneously, electroplate, when playing the magnetic conduction function, protect described ambrose alloy composition metal fabric not corroded at outermost metal nickel dam.The total content of metallic nickel is controlled at 5-20g/m in the complex function layer 2The mass ratio of copper and nickel is controlled to be (1.5~3): 1, make ambrose alloy composition metal fabric of the present invention that soft feel not only be arranged, even also have extraordinary electromagnet shield effect for low-frequency electromagnetic wave, the shield effectiveness of wave frequency described metal fabric in 10KHz~3GHz scope the time is at 60~90dB; The shield effectiveness of wave frequency described metal fabric when 10KHz is following is 50~70dB.
(2) base material alligatoring time control is weightless neither changes the physical property of base material cloth in the scope of 5-25%, make metal plating layer and substrate material that good bonding force is arranged again, has very strong washable and wearable ability.
(3) the making electromagnetic shielding provided by the invention method of composition metal fabric, the functional layer bottom is a chemical Ni-plating layer, has avoided adopting in the field in the technical scheme of chemical plating damaging working environment, the healthy drawback of harm operating personnel owing to electroless copper uses formaldehyde in the past;
The specific embodiment
Embodiment
Terylen was distributed in 100g/L, the 60 ℃ of sodium hydroxide solutions alligatoring 3.5 hours, after the activation, entered chemical nickel plating 5g/m in the hypophosphites chemical nickel plating system in sensitization in stannous chloride solution, the palladium chloride solution 2, copper facing 25g/m in the cupric pyrophosphate bath system afterwards 2, electric plated with nickel 5g/m in the watts nickel system again 2Through the prepared nickel-copper of said process-nickel complex function layer metal fabric, the coat of metal and base material adhesion are good, and electromagnet shield effect is 92dB in 10KHz~3GHz scope, is 61dB when 10KHz is following.

Claims (3)

1. ambrose alloy composition metal fabric that is used for the electromagnetic shielding field, at woven dacron or POLYAMIDE FABRIC surface deposition ambrose alloy composition metal as functional coating, the innermost layer that it is characterized in that functional coating is a chemical Ni-plating layer, and the intermediate layer is a copper electroplating layer, and outermost layer is an electroless nickel layer; Total nickel amount is 5-20g/m in the functional coating 2, the mass ratio of copper and nickel is 1.5~3: 1.
2. ambrose alloy composition metal fabric as claimed in claim 1 is characterized in that, the shield effectiveness of wave frequency described metal fabric in 10KHz~3GHz scope the time is at 60~90dB; The shield effectiveness of wave frequency described metal fabric when 10KHz is following is 50~70dB.
3. ambrose alloy composition metal process for making such fabric that is used for the electromagnetic shielding field, it is characterized in that, chemical nickel plating, electro-coppering, three steps in sequence of electronickelling are carried out on woven dacron or POLYAMIDE FABRIC base material, form the Ni-Cu-Ni functional layer on base material, and total deposition of metallic nickel is 5-20g/m 2, the copper of deposition and the mass ratio of nickel are 1.5~3: 1, the nickel amount is controlled at 0.5~8g/m on the chemical nickel plating 2, the nickel amount is controlled at 1~20g/m in the electronickelling 2
CN 200410022831 2004-01-13 2004-01-13 Nickel-copper composite metal textile and preparation method thereof Expired - Fee Related CN1268803C (en)

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CN1268803C true CN1268803C (en) 2006-08-09

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Cited By (1)

* Cited by examiner, † Cited by third party
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CN103061114A (en) * 2013-01-15 2013-04-24 深圳市新纶科技股份有限公司 Preparation method of electromagnetic shielding textile

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CN102395257A (en) * 2011-07-22 2012-03-28 东莞市万丰纳米材料有限公司 Electromagnetic shielding film and preparation method thereof
CN102920075A (en) * 2011-08-10 2013-02-13 东丽纤维研究所(中国)有限公司 Electromagnetic radiation-prevention fabric and method for producing same
CN102427709A (en) * 2011-09-06 2012-04-25 东莞市万丰纳米材料有限公司 Electromagnetic shielding film and preparation method thereof
CN102781208A (en) * 2012-08-02 2012-11-14 费群星 Shielding wire for shielding window, wire screen and wire-screen-sandwiched shielding window
CN102817232B (en) * 2012-08-14 2014-06-18 深圳市飞荣达科技股份有限公司 Preparation method for electricity conductive cloth, and electricity conductive cloth
CN102843901A (en) * 2012-08-24 2012-12-26 安方高科电磁安全技术(北京)有限公司 High-screen-effect clamp screen shielding window
CN104357816B (en) * 2014-11-13 2018-03-13 南通大学 A kind of preparation method of cupro-nickel conducting fabric
CN105755819B (en) * 2016-03-24 2018-01-23 临沂中瑞防辐射科技有限公司 A kind of fire-type is electromagnetically shielded Antiradiation protection cloth
CN108707883B (en) * 2018-06-15 2020-02-21 内蒙古农业大学 Method for preparing double-layer electromagnetic shielding material on surface of wood through multiple times of electroless copper and nickel plating
CN109371668A (en) * 2018-09-25 2019-02-22 广州巨枫科技有限公司 A kind of electromagnetic shielding anti-radiation electric conduction cloth
CN109487542B (en) * 2018-11-19 2023-10-24 吉林省泰华电子股份有限公司 Preparation process of copper-nickel plated fiber fabric for electromagnetic shielding
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CN111411352B (en) * 2020-04-15 2022-08-09 深圳市欣茂鑫实业有限公司 Die-casting aluminum frame containing nickel plating layer and preparation method thereof
CN113355662A (en) * 2021-05-27 2021-09-07 益阳市菲美特新材料有限公司 Conductive cloth prepared by chemical plating method and preparation method thereof
CN115074998A (en) * 2022-07-21 2022-09-20 武汉汉烯科技有限公司 High-conductivity electroplated metal fiber pretreated by graphene and preparation method thereof

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CN103061114A (en) * 2013-01-15 2013-04-24 深圳市新纶科技股份有限公司 Preparation method of electromagnetic shielding textile
CN103061114B (en) * 2013-01-15 2014-08-20 深圳市新纶科技股份有限公司 Preparation method of electromagnetic shielding textile

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