CN1265963A

CN1265963A - Method for making cement products

Info

Publication number: CN1265963A
Application number: CN00103728A
Authority: CN
Inventors: 石原重夫
Original assignee: Ishihara Giken Co Ltd
Current assignee: Ishihara Giken Co Ltd
Priority date: 1999-03-03
Filing date: 2000-03-03
Publication date: 2000-09-13
Anticipated expiration: 2020-03-03
Also published as: CN1130277C; JP3002468B1; JP2000246716A; KR20010014521A

Abstract

The settle method of the invention is for preparing a first elastic 10 form for making the first surface shape of a product and a second elastic form 12 for making the second surface shape. Mortar 16 which is a cement material is poured, for example, into each of the elastic forms 10 of urethane rubber and is vibrated using a vibration machine 18. After that, the first and the second elastic form 10, 12 are superposed over each other and the mortars 16 loaded in both elastic forms 10, 12 are combined together. After this combining process, the mortar 16 is placed on a receiving member and left alone and is cured in such a state that the shape of both forms 10, 12 is adapted to the mounting faces of members for receiving both form shapes. After drying the mortar 16, the cement products are released from the forms 10, 12.

Description

The manufacture method of cement products

The present invention to pour into the cement products that the shaping processing mode is made, for example pastes ceramic tile that wall or floor etc. at home make of cement class material etc. about a kind of, specifically is the relevant method of making this cement products.

In the past, the ceramic tile system of pasting wall or floor etc. at home made with extrusion process with the clay material, perhaps was processed into to push with magnetism clay material.

But problem is all must fire after any mode is processed, and it is high that equipment cost can become, and just can't balance a budget as not making in a large number.

Therefore, when just making on a small quantity, just adopt and needn't fire, cheap equipment is made to pour into the shaping processing mode with regard to soluble cement class material.

For example shown in Figure 11, have concavo-convex following face die plate 1 at the template inner face and pour into cement class material 2, emerge behind the bubble applying vibration in order to obtain impartial goods, under state shown in Figure 12, place a period of time dry back and break away from template, just can obtain surperficial as shown in figure 13 3a have corresponding under the goods 3 of the concavo-convex incrustation of face die plate 1.

Then, form as shown in figure 14 sees through the inside 3b side of these goods 3 for example mortar bond 4 and is attached to body 5.

; as this in the past pour into the shaping processing mode; can because be shaped add the vibration that applies man-hour and inside the 3b side allow impurities such as pigment or composite material (product strength adds in order to improve) or sand float the back just directly to harden; perhaps allow the inside 3b side joint contact air and oxidation; perhaps allow the inside 3b side water evaporates etc., the problem that causes the intensity of the inside 3b side to reduce.

Just because of this, passed through the regular hour after, will occur peeling off and allow the problem of the anxiety that goods 3 fall from body 5 from the part that intensity has reduced.

So, the object of the present invention is to provide a kind of manufacture method of cement products of cement class material, can allow intensity can not reduce in the cement products table, the goods of for example having pasted do not worry taking place the cement products manufacture method that falls down from body as above-mentioned.

So, the manufacture method of cement products comprises according to the present invention: the some of preparing to make goods, for example show the 1st Elastic forming board of side shape, with another part of making goods, the 2nd Elastic forming board of inboard shape for example, vibrated with vibrator after for example in this each Elastic forming board, pouring into cement class materials such as mortar with polyurethane rubber system, next, make the overlapping back altogether of these the 1st and the 2nd Elastic forming boards the cement class material integrator in two Elastic forming boards, after the drying, break away from template and for example just can obtain cement products such as ceramic tile.

Preferably make the 1st and the 2nd Elastic forming board altogether overlapping, allow put to bear on the member behind the cement class material integrator in two Elastic forming boards and putting, make the fused sclerosis of relief cement class material together of two shape of template on the placed side of member bearing.

Fig. 1 is the oblique view that the manufacture method of expression cement products according to the present invention adopts one of the 1st and the 2nd Elastic forming board example.

Fig. 2 is the profilograph of this 2nd Elastic forming board.

Fig. 3 is the oblique view that the state of groove shape container is poured the mortar of cement class material in expression.

Fig. 4 (A), (B), (C), (D) are the part engineering drawings of method constructed in accordance.

Fig. 5 (A), (B), (C), (D) are that expression is with the overlapping oblique view that bears the state on the member that is placed on altogether of each Elastic forming board.

Fig. 6 is an oblique view of having put the drying loft of overlapping Elastic forming board altogether into.

Fig. 7 is that explanation peels the explanation oblique view that breaks away from the state of template behind the Elastic forming board.

Fig. 8 is that (A), (B), (C) are the oblique views of goods after each disengaging template.

Fig. 9 is the profilograph of goods after this disengaging template.

Figure 10 is a profile of representing the goods that method constructed in accordance is made are attached to mortar bond the state of body.

Figure 11 is the explanation oblique view that explanation pours into down cement class material with ceramic tile manufacture method in the past the state in the face die plate.

Figure 12 is the explanation profile that explanation pours into the dry engineering behind the cement class material.

Figure 13 be finish break away from template after this dry engineering the profile of goods.

Figure 14 is explanation according to this explanation profilograph of the user mode of the goods made of manufacture method in the past.

10 the 1st Elastic forming boards

10a template bottom surface

12 the 2nd Elastic forming boards

12a template bottom surface

The 12b rib

14 groove shape containers

16 mortar

18 vibrators

20 bear member

The 20a mounting surface

22 drying lofts

24 cement products

24a decorates

24b ditch portion

30 mortar bonds

32 bodies

A cone rib

B cone ditch portion

Below, with reference to drawing and cooperation explanation example of the present invention.

The manufacture method of cement products according to the present invention at first, as shown in Figure 1, is prepared the 1st Elastic forming board 10 and the 2nd Elastic forming board 12.Icon example aspect is the 1st and the 2nd Elastic forming board 10, the 12 binding settings with 100% polyurethane rubber system.

The 1st Elastic forming board 10 is because be table side shape as goods, so form incrustation concavo-convex of corresponding goods at bottom surface 10a.12 of the 2nd Elastic forming boards are because be inboard shape as goods, so form the rail shape rib 12b that 3 both sides for example shown in Figure 2 have cone a at bottom surface 12a.

On the other hand, as shown in Figure 3, in groove shape container 14, put into cement, mixed behind sand and the water and make mortar 16.

Then, ready-made mortar 16 is poured in the Elastic forming

board

10,12 shown in Fig. 4 (A).

Then, for example shown in Fig. 4 (B) pour into mortar 16 Elastic forming

board

10,12 be put on the vibrator 18, and it is bestowed vibration about 1～5 minute.

Afterwards, these 2 Elastic forming

boards

10,12 are utilized the linking part bending shown in Fig. 4 (C) after, altogether overlapping shown in Fig. 4 (D), allow mortar 16 integrators in two Elastic forming

boards

10,12.

Secondly, as required, as Fig. 5 (A), (B), (C) shown in, put to bear on the member 20 and place, make fused 16 sclerosis of relief mortar together of two shape of template at the placed side 20a that bears member 20.

Fig. 5 (A) example ties up to placed side 20a makes the fused back together of shape of template keep smooth, and figure (B) example is that in addition strain makes convex, and figure (C) example then is that in addition strain makes concavity.

Then, as shown in Figure 6, put drying loft 22 dryings 5～24 hours afterwards into.

After the drying, as shown in Figure 7 two Elastic forming

boards

10,12 are peeled the disengaging template, just can obtain for example cement products 24 such as ceramic tile.Article shape system is according to for example Fig. 5 (A), and (B), the shape of bearing member 20 shown in (C) makes flat condition shown in Fig. 8 (A), or convex shown in the figure (B), or concavity shown in the figure (C).

Then, the table side-line of these goods 24 is made by the 1st Elastic forming board 10, will decorate 24a according to formed concavo-convex being applied in of for example the 1st Elastic forming board 10 bottom surface 10a shown in Figure 9 on the surface.In addition, the inboard of goods system is made by the 2nd Elastic forming board 12, will be made to 2 24b of ditch portion that both sides have cone b according to for example formed 3 the rib 12b of the 2nd Elastic forming board 12 bottom surface 12a inside.

With the formed cement products 24 of manufacture method of the present invention for example ceramic tile system as shown in figure 10, ground same is that the mortar bond 30 that sees through the equal equal thickness of 3～4mm is attached to body 32 to the inside side.At this moment, mortar bond 30 can be got in the 24b of ditch portion, and goods 24 will form the state that is attached to body 32 by firm adhesive force.

, though in the above-mentioned example the 1st Elastic forming board 10 of the shape of the some of making goods and the 2nd Elastic forming board 12 of making another shape are partly linked setting, can certainly be to make to separate the form that is provided with.In addition,, also can make 1 to either party Elastic forming board of Elastic forming

board

10,12, make the opposing party's Elastic forming board a plurality of though the 1st Elastic forming board 10 and the 2nd Elastic forming board 12 are only lifted an example expression respectively.

In addition, though in the above-mentioned example rib 12b is made the rail shape, the shape of rib 12b is not limited to the rail shape certainly, and after mortar bond 30 solids such as grade were got into when being attached to body 32, the shape that can strengthen the adhesive force of body 32 all was fine.And the number of rib 12b also can be any number.

So, a kind of manufacture method of cement products of cement class material can be provided according to the present invention, because make the cement class material integrator in overlapping two Elastic forming boards of relief altogether of the 1st and the 2nd Elastic forming board, so can add the part that the intensity that vibration causes that applies man-hour reduces to shaping sandwiches, allow intensity can not reduce in the table, the situation that the goods of just not worried occurring for example pasting can fall down from body.

According to a relevant scheme of the present invention, because be two Elastic forming boards pendulum is being put bearing on the member, the placed side of bearing member make two shape of template fused together state under, allow cement class material harden, so above-mentioned effect is arranged, adds and to obtain the cement products of bending arbitrarily easily.

Claims

1. the manufacture method of a cement products comprises:

The 1st Elastic forming board of the shape of the some of preparation making goods is with the 2nd Elastic forming board of another shape partly of making goods;

Vibrated after in this each Elastic forming board, pouring into cement class material;

Next, make the overlapping back altogether of these the 1st and the 2nd Elastic forming boards the cement class material integrator in two Elastic forming boards;

After the drying, break away from template and just can obtain cement products.

2. as the manufacture method of the cement products of claim 1 record, it is characterized in that, make the table side shape of goods, make the inboard shape of goods with aforementioned the 2nd Elastic forming board with aforementioned the 1st Elastic forming board.

3. as the manufacture method of claim 1 or 2 cement products of putting down in writing, it is characterized in that, adopt polyurethane rubber to make the aforementioned the 1st and the 2nd Elastic forming board respectively.

4. as the manufacture method of cement products of claim 1 or 2 records, it is characterized in that, system makes the aforementioned the 1st and the 2nd Elastic forming board altogether overlapping, allow put to bear on the member behind the cement class material integrator in two Elastic forming boards and putting, aforementioned placed side of bearing member make two shape of template fused together state under allow the sclerosis of cement class material.

5. as the manufacture method of the cement products of claim 3 record, it is characterized in that, make the aforementioned the 1st and the 2nd Elastic forming board altogether overlapping, allow put to bear on the member behind the cement class material integrator in two Elastic forming boards and putting, aforementioned placed side of bearing member make two shape of template fused together state under allow the sclerosis of cement class material.