CN1264196A - Electrical terminal - Google Patents
Electrical terminal Download PDFInfo
- Publication number
- CN1264196A CN1264196A CN 00102269 CN00102269A CN1264196A CN 1264196 A CN1264196 A CN 1264196A CN 00102269 CN00102269 CN 00102269 CN 00102269 A CN00102269 A CN 00102269A CN 1264196 A CN1264196 A CN 1264196A
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- CN
- China
- Prior art keywords
- electric wire
- heart line
- core
- caulking part
- pin
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Connector Housings Or Holding Contact Members (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
To prevent the disconnection of a core at a caulking part without increasing the number of components by forming one edge of a cord drawing side of the inner wall surface of a cord connection part, which is provided at a tip of a cord to be connected and which has a core insertion space to be caulked after inserting the core, with a retreat surface so as to be separated from the outer surface of the core toward the cord drawing side. A caulking part 21 having a U-shaped cross section formed at a rear end of a pair of metal blades formed as electrical terminals of a plug body, which is made of the vinyl chloride resin, of a power source plug and to be inserted into a blade rest of a power source socket is formed with a curved surface 24 over the whole of the core insertion side edge so as to be curved outside toward the core insertion side. Thickness of the curved surface 24 is gradually reduced in the core inserting direction, and furthermore, since the outside surface of the upper edge is chamfered so as to be formed thin, caulking after inserting the core 31 of a tip of a cord 3 into the caulking part 21 is facilitated. Contact of an edge 26 of the caulking part 21 with the core 31 is prevented by existence of the curved surface 24 and the flare shape formed like a sector in the rear edge direction.
Description
The present invention relates to electric terminal, specifically, the present invention relates to the improved shape of the terminal that union pieces such as attaching plug, supply socket and binding post had (for example the pin base of the pin of attaching plug and supply socket etc.) to electric equipments such as electrified product or OA equipment power supplies usefulness.
Be located at the attaching plug on the power line of electric equipments such as electrified product or OA, generally by a pair of pin and header body constitute (with reference to as Japanese patent of invention communique is disclosed 1998 No. 308250).Pin inserts usefulness to connector assemblies such as socket or table taps.Header body is the coupling part of protection pin and electric wire and concerns being supported fixing usefulness between the pin with the position of regulation.This header body forms with insulating material.
Described pin and electric wire are connected by riveted joint processing (crimping).Specifically, as shown in Figure 8, locate, be pre-formed caulking part b (this caulking part b is a U word shape riveting the processing starting section, has heart line in inside and inserts the space) in the rearward end (bottom of Fig. 8) of pin a.Under the state after the heart line d with electric wire c front end inserts this caulking part b, b rivets processing to caulking part, thereby pin a is fixedly mounted on the electric wire front end.
In addition, can insert the pin base of supply socket of described attaching plug or the pin base on the binding post that the equipment that is located at connects usefulness and be connected with electric wire too.That is, form and above-mentioned same caulking part at the rearward end place of the pin base of these supply sockets and binding post.Under the state after the heart line with the electric wire front end inserts this caulking part, caulking part is riveted processing, thereby pin base is installed on the electric wire front end.
In addition, when the caulking part b to these pins a and pin base rivets the processing operation, be used for protecting the divergence process of electric wire c heart line d.Below, describe with regard to this divergence process.The imaginary line of Fig. 8 represents to rivet anchor clamps e.So, the riveted joint anchor clamps e end edge of only reserving caulking part b is riveted processing to other parts (A part among Fig. 8).Its result, the deflection of the end edge of caulking part b just lacks than other parts, and this part becomes the expansion shape of expanding gradually to the end edge of caulking part b.By this processing, the heart line d of electric wire c just is difficult to the EDGE CONTACT with the end edge of caulking part b, thereby can prevent the broken string of the heart line that produced because of contact.
Yet above-mentioned divergence process is to be difficult to carry out on the full week of caulking part end edge.Shown in Fig. 9 (along the cutaway view of IX-IX line among Fig. 8), in the part of caulking part b, do not become expansion shape.The heart line d of this part is and edge f state of contact.Therefore, near riveted joint adds man-hour and caulking part b, produce under the crooked situation (with reference to the arrow among Fig. 9), might make the part broken string of heart line d because of this edge f at electric wire c.
The sectional area of the heart line d bundle (conductor) of electric wire c decides according to rated current.Under the situation of the part broken string that makes above-mentioned heart line d as the edge f because of caulking part b, this sectional area diminishes, and is big thereby the electrical load of remaining heart line d becomes.Therefore, electric wire c can not bear the energising of long rated current, may produce abnormal heating.
We know, a kind of attaching plug of the resin-molded structure of the coupling part of each pin a, a and electric wire c being protected by header body such as Corvics is arranged.This attaching plug produces at resin-molded operation front center line d under the situation of broken string, the surface that the heart line d when resin-molded behind this broken string exposes header body sometimes, thereby this also might make the insulation of header body become insufficient when energising generation leak electricity.
As the measure that prevents this heart line broken string, consider to make to cover the edge of caulking part, do not make the direct contacting structure of heart line and edge by protective material.Yet this needs new protective material, causes along with the increase of constitutional detail manufacturing cost being increased.
In view of this point, the objective of the invention is to, by the electric terminal that is located on the union pieces such as attaching plug and supply socket is carried out improved shape, and can not cause constitutional detail not prevent that the heart line at caulking part place from breaking with increasing.
For achieving the above object, the present invention makes the edge of caulking part (electric wire connecting portion) avoid heart line peripherally the interior shape of this caulking part to be improved.
Specifically, the 1st solution that the present invention adopts is, electric terminal is the following is prerequisite: have the electric wire connecting portion that heart line inserts the space, under the state in the heart line with the electric wire front end inserts this heart line insertion space, connect electric wire by riveted joint electric wire connecting portion.For this electric terminal, the part of the internal face of electric wire connecting portion is formed the face of avoiding.This avoids face, is formed on the ora terminalis part of electric wire outlet side in the internal face of electric wire connecting portion, forms along with making a concession towards the direction of leaving heart line outside towards the electric wire outlet side.
According to this specified scheme, under the state of heart line and the riveted joint of electric wire connecting portion, the ora terminalis part of the electric wire outlet side of electric wire connecting portion is just avoided heart line outside.Therefore, the EDGE CONTACT of heart line and electric wire connecting portion can be suppressed, the broken string of heart line can be prevented.Thus, adopt this specified scheme, only the shape of electric wire connecting portion is improved the broken string that just can prevent heart line.
The 2nd solution is the use form of regulation electric terminal.That is, in above-mentioned the 1st solution, use electric terminal to be used as inserting the pin of attaching plug of the pin base of supply socket.
According to this specified scheme, can provide a kind of heart line not produce the higher attaching plug of reliability of broken string for inside.In addition, under the situation of the attaching plug that is used for resin-molded structure, in the prior art, and when when this resin-molded operation front center line produces broken string, the surface that meeting make the heart line behind this broken string expose header body when resin-molded.Adopt this specified scheme, break by preventing heart line, thereby can avoid exposing of this heart line, when energising, can not produce electric leakage.
The 3rd solution is that regulation is avoided the shape of face.That is, in above-mentioned the 1st solution, form the face of avoiding with level and smooth flexure plane.
According to this specified scheme, the internal face integral body of electric wire connecting portion is formed by level and smooth face.Therefore, even heart line contacts with the face of avoiding, can not produce damage yet.
The 4th solution is the riveted joint processing of regulation electric wire connecting portion.That is, in above-mentioned the 1st solution,, add only expansion processing of enforcement in man-hour to riveting except the end edge portion part exceptionally of electric wire outlet side in riveted joint to the electric wire connecting portion.
According to this specified scheme, through an ora terminalis part of the electric wire outlet side of expansion processing, along with towards the electric wire outlet side and towards the direction bending of leaving heart line outside.On this part, be formed with the face of avoiding.That is, be expansion shape, so can guarantee the distance of the edge and the heart line outside of electric wire connecting portion biglyyer owing to form this shape of avoiding the part of face.
Fig. 1 is the stereoscopic figure of the attaching plug of example.
Fig. 2 is the cutaway view of expression attaching plug internal structure.
Fig. 3 is the figure that makes thing in the middle of the expression pin.
Fig. 4 is the cutaway view along IV-IV line among Fig. 3.
Fig. 5 is the cutaway view that is illustrated in state behind the caulking part place riveted joint electric wire heart line.
Fig. 6 is the vertical view that amplifies the expression caulking part.
Fig. 7 is the stereogram of caulking part.
Fig. 8 is the figure that explanation heart line riveted joint operation is used.
Fig. 9 is the cutaway view that is illustrated in state behind the caulking part place riveted joint electric wire heart line of existing structure.
Below, example of the present invention is described with reference to the accompanying drawings.In this form, the situation of pin that the present invention just is used to insert the attaching plug of supply socket describes.
Fig. 1 is the stereoscopic figure of the attaching plug of this form.Fig. 2 is the cutaway view of the internal structure of expression attaching plug.
As shown in Figures 1 and 2, attaching plug has header body 1 and a pair of pin 2,2 as electric terminal.Pin 2 is to insert the metal sheet material be located at the pin base in the not shown supply socket etc.In addition, this pin 2 is connected by the riveted joint processing (crimping) of the heart line 31 of electric wire 3 with as the caulking part 21 that is located at the electric wire connecting portion on the rearward end.The coupling part of each pin 2,2 and electric wire 3 is protected by the described header body 1 of Corvic system.A pair of pin 2,2 is with fixing by this header body 1 supporting with the position relation of the corresponding predetermined distance of pin base.
The characteristics of this form are the shapes of the caulking part 21 of described pin 2.Below, describe with regard to the shape of pin 2 and caulking part 21 thereof.
Fig. 3 be pin 2 in the middle of make thing 2 ' vertical view.Fig. 4 is the cutaway view along IV-IV line among Fig. 3.Now the production process with regard to pin 2 describes.As shown in Figure 3, at first make be stamping by connecting portion 22 make make in the middle of the pin of a plurality of pin 2,2 interconnected shapes thing 2 ', then, cut off each pin 2,2 at these connecting portion 22 places, make pin 2 thus.
The pin 2 of Huo Deing has pin body 23 that is arranged in front (the right-hand member side of Fig. 3) and the described caulking part 21 that is arranged in the rear end side (left end side of Fig. 3) of this pin body 23 like this.Caulking part 21 cross sections are the U word shape shown in also as Fig. 6 and Fig. 7.Forming intentionally in the inside of this caulking part 21, line inserts space B.
The characteristics of this caulking part 21 are, at it on the whole to form the ora terminalis of the side (left side of Fig. 6) that can insert heart line 31 as the level and smooth flexure plane 24 of avoiding face.This flexure plane 24 is from the inner face of caulking part 21 entad line inserting side (the front side of the left side of Fig. 6, Fig. 7) and form crooked laterally shape.Therefore, the shape of caulking part 21 is, along with its wall thickness dimension of line inserting side entad diminishes gradually.That is, insert the ora terminalis part of electric wire outlet side of the internal face of space B at heart line, have with making a concession along with carrying out crooked flexure plane 24 to the direction of the outside of leaving heart line 31 towards the electric wire outlet side.
In addition, as the method for these flexure plane 24 usefulness that are shaped, can adopt inner face to caulking part 21 to carry out cut or in the middle of pin, make thing 2 ' punch process the time flexure plane 24 that carries out press-processing method.
In addition, on the lateral surface 25 of ora terminalis on this caulking part 21, carry out chamfer machining.That is, make the wall thickness attenuation of the last ora terminalis of caulking part 21, thereby rivet processing easily by this chamfered part 25.
Operation when just connecting electric wire 3 on pin 2 describes.Shown in Fig. 7 imaginary line, at first, the heart line 31 that is exposed to electric wire 2 front ends is inserted in the caulking part 21, then, this caulking part 21 is riveted (with reference to Fig. 8) with the riveted joint anchor clamps.This riveted joint processing is similarly carried out with prior art.That is,, only reserve the end edge of caulking part and other parts are riveted processing (A part among Fig. 8) with the riveted joint anchor clamps.Its result, the deflection of the end edge of caulking part also lacks than other parts.This part becomes the expansion shape of expanding gradually to the end edge of caulking part.
Thus, electric wire 3 is securely connected on pin 2.Fig. 5 represents the cross section of this coupling part.As mentioned above, be formed with flexure plane 24, and on caulking part 21, implement expansion processing at the inner face of caulking part 21.Therefore, the heart line 31 of electric wire 3 can not contact with the edge 26 of caulking part 21.In addition, add the part (end portion among Fig. 5) that can not form expansion shape man-hour, because of the existence of flexure plane 24, so heart line 31 can not contact with the edge 26 of caulking part 21 yet even be in described expansion.Therefore, unless electric wire 3 produces than macrobending, heart line 31 can not be pressed against on the edge 26.Its result can suppress to make heart line 31 broken strings because of the edge 26 of caulking part 21.
So, in this form, at the whole flexure plane 24 that forms of inner face of the ora terminalis of inserted heart line 31 1 sides (left side of Fig. 6) of caulking part 21, and, under the state that heart line 31 is riveted on this caulking part 21, the edge 26 of caulking part 21 just moves back to the periphery rear flank from the outer peripheral face of heart line 31.Thus, the shape of only improving caulking part 21 just can prevent the broken string of heart line 31.Therefore, can not cause manufacturing cost to increase, can prevent electric wire abnormal heating and electric leakage that the broken string because of heart line 31 produces, can obtain the high attaching plug of reliability.
Above-mentioned example has illustrated that the present invention is used for the situation of the pin 2 of attaching plug.The invention is not restricted to this.Also can be used for supply socket is connected the pin base that binding post had of usefulness with equipment wire connecting part.
In addition, above-mentioned example is, adopts flexure plane 24 to be used as being formed at the face of avoiding on the caulking part 21, but is not limited thereto, and also can adopt the structure of implementing chamfering on the ora terminalis of inserted heart line 31 1 sides of caulking part 21.
In addition, the present invention also can be used for the so-called swing attaching plug that relative header body 1 change constitutes the direction of pin 2 freely.
As mentioned above, adopt the present invention, can bring into play following effect. In invention claimed in claim 1 In, for the electric terminal of the electric wire connecting portion with riveted joint live wire heart line, to this electric wire connecting portion Interior shape improves, so that heart line outside is avoided at the edge of electric wire connecting portion. Therefore, only improve electricity The shape of gas terminal just can prevent the broken string of heart line, thereby can not cause manufacturing cost to increase, and can prevent Abnormal heating and the electric leakage of the electric wire that produces because of the broken string of heart line. Can obtain the high electric parts (electricity of reliability Source plug, supply socket and binding post etc.).
In invention claimed in claim 2, use electric terminal as the pin base that inserts supply socket The pin of attaching plug. The reliability that therefore, can provide a kind of heart line of inside not produce broken string is high Attaching plug. In addition, owing to can prevent the broken string of heart line, so at the power plug that is used for resin-molded structure The head situation under, can avoid heart line to be exposed to the surface of header body and become the electric leakage reason phenomenon, can Guarantee higher security.
In invention claimed in claim 3, by forming the face of avoiding by level and smooth flexure plane, even the heart Line contacts also with the face of avoiding and can not damage. Therefore, can prevent reliably the broken string of heart line.
In invention claimed in claim 4, implement expansion processing at electric wire connecting portion place, therefore, profit With the machining shape of electric wire connecting portion with avoid both sides' effect of face, can guarantee significantly the electric wire connecting portion The distance of edge and heart line can prevent the broken string of heart line reliably.
Claims (4)
1. an electric terminal has the electric wire connecting portion that heart line inserts the space, under the state in the heart line with the electric wire front end inserts this heart line insertion space, connects electric wire by riveted joint electric wire connecting portion, it is characterized in that,
An ora terminalis part of electric wire outlet side in the internal face of described electric wire connecting portion is formed on along with the face of doing towards the electric wire outlet side and towards the direction of leaving heart line outside to avoid of avoiding.
2. electric terminal as claimed in claim 1 is characterized in that, constitutes the pin of the attaching plug of the pin base that inserts supply socket.
3. electric terminal as claimed in claim 1 is characterized in that, the face of avoiding is formed by level and smooth flexure plane.
4. electric terminal as claimed in claim 1 is characterized in that, the electric wire connecting portion adds the only expansion processing to riveting except the end edge portion part exceptionally of electric wire outlet side of enforcement in man-hour in riveted joint.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11036644A JP2000235875A (en) | 1999-02-16 | 1999-02-16 | Electrical terminal |
| JP036644/1999 | 1999-02-16 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1264196A true CN1264196A (en) | 2000-08-23 |
| CN1116716C CN1116716C (en) | 2003-07-30 |
Family
ID=12475569
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN00102269A Expired - Lifetime CN1116716C (en) | 1999-02-16 | 2000-02-15 | Electrical terminal |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP2000235875A (en) |
| CN (1) | CN1116716C (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104022364A (en) * | 2013-03-01 | 2014-09-03 | 矢崎总业株式会社 | Connecting structure of terminal and bus-bar |
| CN108023187A (en) * | 2016-11-04 | 2018-05-11 | 矢崎总业株式会社 | Connection terminal |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5933208B2 (en) * | 2011-09-13 | 2016-06-08 | 矢崎総業株式会社 | Terminal connection structure and terminal connection method |
| JP7496994B2 (en) | 2021-01-29 | 2024-06-10 | 日本圧着端子製造株式会社 | Terminals and how to connect them to cables |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5922628B2 (en) * | 1980-06-25 | 1984-05-28 | 満男 内藤 | Air cooling cable for spot welding |
| US5566187A (en) * | 1994-09-14 | 1996-10-15 | Lucent Technologies Inc. | Method for identifying untestable faults in logic circuits |
-
1999
- 1999-02-16 JP JP11036644A patent/JP2000235875A/en active Pending
-
2000
- 2000-02-15 CN CN00102269A patent/CN1116716C/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104022364A (en) * | 2013-03-01 | 2014-09-03 | 矢崎总业株式会社 | Connecting structure of terminal and bus-bar |
| CN104022364B (en) * | 2013-03-01 | 2016-05-18 | 矢崎总业株式会社 | The syndeton of terminal and busbar |
| CN108023187A (en) * | 2016-11-04 | 2018-05-11 | 矢崎总业株式会社 | Connection terminal |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1116716C (en) | 2003-07-30 |
| JP2000235875A (en) | 2000-08-29 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20030730 |
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| CX01 | Expiry of patent term |