CN1257127C - Decorative boards - Google Patents

Decorative boards Download PDF

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Publication number
CN1257127C
CN1257127C CNB200410047939XA CN200410047939A CN1257127C CN 1257127 C CN1257127 C CN 1257127C CN B200410047939X A CNB200410047939X A CN B200410047939XA CN 200410047939 A CN200410047939 A CN 200410047939A CN 1257127 C CN1257127 C CN 1257127C
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CN
China
Prior art keywords
mineral wool
starch
present
rock wool
wool
Prior art date
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Expired - Fee Related
Application number
CNB200410047939XA
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Chinese (zh)
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CN1583655A (en
Inventor
张忠和
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Individual
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Individual
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Publication date
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Priority to CNB200410047939XA priority Critical patent/CN1257127C/en
Publication of CN1583655A publication Critical patent/CN1583655A/en
Application granted granted Critical
Publication of CN1257127C publication Critical patent/CN1257127C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Finishing Walls (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The present invention provides a decorative board and a manufacturing method thereof. The decorative board of the present invention comprises a framework material, an adhesive agent, a reinforcing dampproof material, a softening material, and a sealing material, wherein the framework material is arbitrary combination of mineral wool or rock wool, wood fiber and/or grass fiber, and expanded pearlite powder, or 50 to 90 wt % of mineral wool or rock wool; the adhesive agent is 5 to 30 wt% of starch or gelatinized starch; the reinforcing dampproof material is 0.2 to 5 wt% of sodium alkylsiliconate and/or alkyl potassium silicate; the softening material is 0 to 3 wt% of boric acid and/or zinc acetate; the sealing material is 0 to 20 wt % of kaolin and/or sepiolite. The decorative board of the present invention has strong humidity resistance and large strength. The present invention is difficult to drop and deform due to humidity absorption when used for suspended ceiling engineering in humid environment. The present invention can ensure the engineering quality of construction, and the service life of the ceiling can be largely extended.

Description

Decorative sheet
Technical field
The present invention relates to a kind of building and ornament materials, especially relate to a kind of suspended ceiling decoration material.
Background technology
Decorating with the mineral wool acoustic panel and have advantages such as sound-absorbing, heat insulation, lightweight, environmental protection, is ceiling material good in the present building decoration.Starch is spared the easy moisture absorption to because the framework material in the mineral wool decorative board raw material---mineral wool or rock wool, swelling perlite powder, xylon and/or straw fiber etc. and caking agent---, so the also easy moisture absorption of mineral wool decorative plate, and humidity resistance is poor.Very easily cause sagging distortion after the mineral wool decorative plate moisture absorption, influence the quality of furred ceiling engineering and the work-ing life of furred ceiling.Though adopt emulsified olefin as strengthening damp proof material at present in the raw material of traditional mineral wool decorative plate of producing, it is still undesirable that moistureproof problem solves.
Summary of the invention
It is good to the purpose of this invention is to provide a kind of humidity resistance, is difficult for the decorative sheet because of the sagging distortion of the moisture absorption, is used for substituting traditional mineral wool acoustic panel.
Decorative sheet of the present invention by weight percentage, its component consists of:
Framework material: the arbitrary combination of mineral wool or rock wool, xylon and/or straw fiber, swelling perlite powder
Or mineral wool or rock wool 50-90%,
Caking agent: starch or pasted starch 5-30%,
Strengthen damp proof material: sodium alkylsiliconate and/or alkyl potassium silicate 0.2-5%,
Softener material: boric acid and/or zinc acetate 0-3%,
Cover material: kaolin and/or sea bubble 0-20%.
Decorative sheet of the present invention by weight percentage, its preferred ingredient consists of:
Framework material: the arbitrary combination of mineral wool or rock wool, xylon and/or straw fiber, swelling perlite powder
Or mineral wool or rock wool 60-88%,
Caking agent: starch or pasted starch 10-30%,
Strengthen damp proof material: sodium alkylsiliconate and/or alkyl potassium silicate 0.2-3%,
Softener material: boric acid and/or zinc acetate 0-3%,
Cover material: kaolin and/or sepiolite 0-20%.
Decorative sheet of the present invention by weight percentage, its another preferred ingredient consists of:
Framework material: the arbitrary combination of mineral wool or rock wool, xylon and/or straw fiber, swelling perlite powder
Or mineral wool or rock wool 64-84%,
Caking agent: starch or pasted starch 15-25%,
Strengthen damp proof material: sodium alkylsiliconate and/or alkyl potassium silicate 0.2-1%,
Softener material: boric acid and/or zinc acetate 0-3%,
Cover material: kaolin and/or sepiolite 0-20%.
Above-mentioned enhancing damp proof material is to add the neutralization of acidic substance such as mineral acid, organic acid, strong acid weak base salt in sodium alkylsiliconate and/or the alkyl potassium silicate, to its pH value be 5-10.
Decorative sheet of the present invention adopts sodium alkylsiliconate and/or alkyl potassium silicate to do to strengthen damp proof material, and its humidity resistance improves greatly, has also improved the intensity of product simultaneously.Decorative sheet of the present invention generally is difficult for being out of shape because of the moisture absorption, is used for the quality that the furred ceiling engineering can guarantee engineering construction.
Be decorative sheet of the present invention and traditional mineral wool decorative plate performance comparison detected result below.
Detection method is: with traditional mineral wool decorative plate and decorative sheet cut growth 400mm of the present invention, the bar shaped of wide 40mm puts it into relative humidity and is 95%, temperature is in 42 ℃ the humidity cabinet again.Two ends during placement that stripe board is long ride on the case inner support, respectively take about 20mm, and are middle unsettled, close upper chamber door, keep constant humidity and temperature, take out at different time, measure its sagging size, and detected result is as follows:
Time 2 hours 4 hours 6 hours
Decorative sheet sag of chain of the present invention 0 1.5mm 2.5mm
Tradition mineral wool decorative plate sag of chain 1.5mm 4mm 9mm
From above comparison and detection result as can be known: decorative sheet of the present invention is difficult for sagging distortion under wet condition, and its humidity resistance is better than traditional mineral wool decorative plate greatly; Its intensity also is better than traditional mineral wool decorative plate.
The required raw material of decorative sheet of the present invention all can be bought on market.
The production method of decorative sheet of the present invention comprises the following steps:
1) strengthening damp proof material is to add the acidic substance neutralization in sodium alkylsiliconate and/or the alkyl potassium silicate, to its (when pH value is 5-10, in pony mixer, add required sodium alkylsiliconate and/or alkyl potassium silicate earlier, add the acidic substance neutralization more while stirring gradually, be 5-10 to its pH value, stand-by;
2) when comprising mineral wool or rock wool, xylon and/or straw fiber fiber in the framework material, with required mineral wool or rock wool and weight 20-60 water doubly or required xylon and/or straw fiber and weight 20-50 water doubly thereof, put into stirrer respectively, stir into uniform slurry; When comprising mineral wool or one of rock wool, xylon and/or straw fiber in the 1. framework material, in above-mentioned slurry, add other required framework material, stir, the gross weight that adds water to water again is 20-100 a times of required framework material gross weight, after stirring, add required caking agent more while stirring successively, strengthen damp proof material, softener material and cover material, be stirred to evenly, make uniform raw material slurry; When comprising mineral wool or rock wool and xylon and/or straw fiber in the 2. framework material, two kinds of slurries are sent in the mixing tank, and add required other framework material, stir, the gross weight that adds water to water again is 20-100 a times of framework material gross weight, after stirring, adds required caking agent more while stirring successively, strengthens damp proof material, softener material and cover material, be stirred to evenly, make uniform raw material slurry;
3) above-mentioned raw material slurry obtains product after being pumped to the dehydration of machinery production line, moulding, drying.
Embodiment
The humidity resistance of decorative sheet of the present invention is good, is difficult for being out of shape because of the moisture absorption, is used for the furred ceiling engineering, and especially construction also can guarantee construction quality in moist environment.Because the intensity of decorative sheet of the present invention is big, the life-span of furred ceiling can increase greatly simultaneously.
Embodiment 1
1) in pony mixer, put into 6.2 kilograms of the commercially available methyl siliconic acid sodium water solutions that contains sodium methyl silicate 18% (weight), add weight percent again while stirring gradually and be 10% aluminum sulfate aqueous solution neutralization, be 8 to pH value, stand-by; 2) in being 35 cubic metres stirrer, capacity adds 450 kilograms of mineral wools, 27000 kg of water, stir into uniform sizing material, in above-mentioned slurry, add 6000 kg of water more again, after stirring, add 40 kilograms of starch more while stirring successively, above-mentioned AMMONIUM PER SULFATE aqueous solution neutralization and the pH value of having added is 8 0.5 kilogram of sodium methyl silicate, zinc acetate, 0.5 kilogram of boric acid, 9.88 kilograms of sepiolites, be stirred to evenly, make raw material slurry; 3) above-mentioned raw material slurry obtains product after being pumped to the dehydration of machinery production line, moulding, drying.The decorative sheet specification is long 600mm, wide 600mm, thick 10mm.
Embodiment 2
1) with 70 kilograms on disregard message paper, 3000 kg of water, puts into pony mixer, stir into uniform sizing material; Add 200 kilograms of mineral wools in capacity is 15 cubic metres stirrer, 8000 kg of water stir into uniform sizing material; Above-mentioned two kinds of slurries are sent in the mixing tank, add 91.7 kilograms of swelling perlite powders, stir, add 2000 kg of water again, stir, add 100 kilograms of starch, 73.89 kilograms of the commercially available sodium methyl silicate aqueous solutions of potassium that contains methyl siliconic acid potassium 18% (weight) more while stirring successively, be stirred to evenly, make raw material slurry; 2) above-mentioned raw material slurry obtains product after being pumped to the dehydration of machinery production line, moulding, drying.The decorative sheet specification is long 600mm, wide 300mm, thick 14mm.
Embodiment 3
1) in pony mixer, put into 44.4 kilograms of the commercially available methyl siliconic acid sodium water solutions that contains sodium methyl silicate 18% (weight), add weight percent again while stirring gradually and be 20% oxalic acid neutralization, be 8 to pH value, stand-by; 2) in being 20 cubic metres stirrer, capacity adds 261 kilograms of rock wools, 10000 kg of water, stir into uniform sizing material, in above-mentioned slurry, add 4000 kg of water more again, after stirring, add 140 kilograms of starch more while stirring successively, above-mentioned oxalic acid neutralization and the pH value of having added is 6 kilograms of 6 sodium methyl silicate, boric acid, 85 kilograms of sepiolites, be stirred to evenly, make raw material slurry; 3) above-mentioned raw material slurry obtains product after being pumped to the dehydration of machinery production line, moulding, drying.The decorative sheet specification is long 600mm, wide 600mm, thick 10mm.
Embodiment 4
1) add 307 kilograms of mineral wools in capacity is 35 cubic metres stirrer, 17000 kg of water stir into uniform sizing material; Add 100 kilograms of swelling perlite powders, stir, add 5000 kg of water again, stir, add 85 kilograms of starch more while stirring successively, commercially available 22.2 kilograms of methyl siliconic acid aqueous solutions of potassium, the zinc acetate that contains methyl siliconic acid potassium 18% (weight) is stirred to evenly for 4 kilograms, makes raw material slurry; 2) above-mentioned raw material slurry obtains product after being pumped to the dehydration of machinery production line, moulding, drying.The decorative sheet specification is long 600mm, wide 300mm, thick 14mm.

Claims (4)

1. decorative sheet is characterized in that component by weight percentage consists of:
Framework material: the arbitrary combination of mineral wool or rock wool, xylon and/or straw fiber, swelling perlite powder
Or mineral wool or rock wool 50-90%,
Caking agent: starch or pasted starch 5-30%,
Strengthen damp proof material: sodium alkylsiliconate and/or alkyl potassium silicate 0.2-5%,
Softener material: boric acid and/or zinc acetate 0-3%,
Cover material: kaolin and/or sepiolite 0-20%.
2. according to the described decorative sheet of claim 1, it is characterized in that component consists of:
Framework material: the arbitrary combination of mineral wool or rock wool, xylon and/or straw fiber, swelling perlite powder
Or mineral wool or rock wool 60-88%,
Caking agent: starch or pasted starch 10-30%,
Strengthen damp proof material: sodium alkylsiliconate and/or alkyl potassium silicate 0.2-3%,
Softener material: boric acid and/or zinc acetate 0-3%,
Cover material: kaolin and/or sepiolite 0-20%.
3. according to the described decorative sheet of claim 1, it is characterized in that component consists of:
Framework material: the arbitrary combination of mineral wool or rock wool, xylon and/or straw fiber, swelling perlite powder
Or mineral wool or rock wool 64-84%,
Caking agent: starch or pasted starch 15-25%,
Strengthen damp proof material: sodium alkylsiliconate and/or alkyl potassium silicate 0.2-1%,
Softener material: boric acid and/or zinc acetate 0-3%,
Cover material: kaolin and/or sea bubble 0-20%.
4. according to claim 1 or 2 or 3 described decorative sheets, it is characterized in that described enhancing damp proof material is to add the acidic substance neutralization in sodium alkylsiliconate and/or the alkyl potassium silicate, to its pH value be 5-10.
CNB200410047939XA 2004-06-11 2004-06-11 Decorative boards Expired - Fee Related CN1257127C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB200410047939XA CN1257127C (en) 2004-06-11 2004-06-11 Decorative boards

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB200410047939XA CN1257127C (en) 2004-06-11 2004-06-11 Decorative boards

Publications (2)

Publication Number Publication Date
CN1583655A CN1583655A (en) 2005-02-23
CN1257127C true CN1257127C (en) 2006-05-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CNB200410047939XA Expired - Fee Related CN1257127C (en) 2004-06-11 2004-06-11 Decorative boards

Country Status (1)

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CN (1) CN1257127C (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100506995C (en) * 2002-09-27 2009-07-01 帝斯曼知识产权资产管理有限公司 Method for production of 2-keto-L-gulonic acid

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101497513B (en) * 2008-01-31 2012-02-22 北新集团建材股份有限公司 Light mineral wool slab
CN101967292B (en) * 2010-10-11 2011-11-30 内蒙古大学 Method preparing boards by using alkaline gelatinized starch as adhesive and waste vegetable fibers
CN102019699B (en) * 2010-10-11 2011-11-30 内蒙古大学 Method for preparing lightweight thermal-insulating board from alkali-gelatinized starches used as adhesive, waste plant fibers and polystyrene foams
US8945295B2 (en) * 2012-05-04 2015-02-03 Usg Interiors, Llc Building materials and methods of manufacture
CN103086683A (en) * 2013-01-24 2013-05-08 安徽美露达新型建材有限公司 Environmentally-friendly light cloth-adhering plate base plate and manufacturing method thereof
CN103289428A (en) * 2013-07-03 2013-09-11 内蒙古大学 Preparation method of kaolin and waste plant fiber composite board
CN109354442A (en) * 2018-10-30 2019-02-19 牛彤元 Multi-functional high-end decoration acoustic absorption

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100506995C (en) * 2002-09-27 2009-07-01 帝斯曼知识产权资产管理有限公司 Method for production of 2-keto-L-gulonic acid

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Granted publication date: 20060524