CN1253053A - Electroslag casting apparatus for castings with complex shapes - Google Patents
Electroslag casting apparatus for castings with complex shapes Download PDFInfo
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- CN1253053A CN1253053A CN 99102681 CN99102681A CN1253053A CN 1253053 A CN1253053 A CN 1253053A CN 99102681 CN99102681 CN 99102681 CN 99102681 A CN99102681 A CN 99102681A CN 1253053 A CN1253053 A CN 1253053A
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- electrode
- transverse arm
- drive
- electroslag casting
- transmission mechanism
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Abstract
An electroslag casting apparatus for making shaped complex castings without eccentric prolems (such as the eccentric phenomenon of crankshaft's connecting-rod neck axis to mainshaft neck axis) is composed of columns, electrode holder, transmission mechanism and two sets of drive mechanisms, which can drive the electrode holder to do horizontal reciprocating cross movement, resulting in that self-consumable electrode can be fed at any position outside the axis of mainshaft neck crystallizer. It is possible to use two sets of said apparatus for alternate casting for making large and long casting with short electrode.
Description
The invention belongs to extraordinary metallurgical machinery equipment, particularly electroslag casting equipment.
At present, the type that is used for the equipment (electroslag furnace) of electroslag smelting casting both at home and abroad, the mode that feeds branch by consutrode mainly contains following three types: (1) single column single armed electroslag furnace, be characterized in simple in structure, equipment is lighter, do not exchange electrode in the fusion-casting process, the reflow process thermal regulation is stable, and spindle each several part mass ratio is more even.Shortcoming is that consutrode is long, the smelting initial stage and latter stage the voltage difference bigger, requirement on height of workshop height, and only be suitable for producing small-sized steel ingot or founding part; (2) the two transverse arm alternative expression electroslag furnaces of twin columns, it is in fusion-casting process, and alternately feed electrode to a crystallizer carries out melting to two transverse arms, therefore can utilize the bigger steel ingot of less electrode production, and factory building height can be hanged down a bit; (above two types are disclosed in " electroslag melts great waves " Li Zhengbang, National Defense Industry Press, version in 1981, P89-97) (3) consutrode feeds electroslag furnace (Chinese patent CN86210861U) continuously, be characterized in driving the wheel turns of clamping consutrode by handwheel, worm gear, worm screw and chain, consutrode is moved up and down continuously, to realize feeding and withdrawing from of founding.
The subject matter that existing electroslag casting equipment exists is that consutrode generally can only feed along a fixing axis, can not feed the arbitrfary point outside axis.
The difficulty of bringing to founding when central axis (as: the connecting rod neck axis runout trunnion axis of bent axle) is departed from some position that the objective of the invention is to solve complicated special-shaped casts fusion-casting process medium casting.
The total technical scheme of the present invention is: utilize two cover drive mechanism electrode jaws (parts of clamping consutrode), make electrode jaw can move on the horizontal plane more arbitrarily, satisfying consutrode feeding more arbitrarily on horizontal plane, thereby satisfy the founding of complicated special-shaped casts.
Concrete technical scheme of the present invention can be to do circular arc (or circumference) motion by a drive mechanism electrode jaw on horizontal plane, and another driving mechanism then can be done straight reciprocating motion by while drive electrode clamper on horizontal plane; It also can be the straight reciprocating motion of on horizontal plane, making intersection by two driving mechanisms difference drive electrode clampers.
Whole the molten great waves equipment of electroslag can elevating mechanism be base also, under the situation that does not increase the electroslag casting equipment height, make consutrode when feeding, can also be under the control of elevating mechanism, needs rising or reduction along with the operating position, to adapt to, also reduced the height of whole electroslag casting equipment under the inoperative situation with than the consutrode of weak point, the shorter long foundry goods of electroslag casting equipment founding.
The present invention can form unit by the identical electroslag casting equipment of two covers when the large-scale complicated special-shaped casts of founding, like this, then can replace the large-scale complicated special-shaped casts of founding incessantly by the unit that the identical electroslag casting equipment of two covers is formed.
The present invention can reach following effect: (l) consutrode can feed the optional position beyond central axis, can adapt to the founding of complicated special-shaped casts; (2) the big and long foundry goods of consutrode founding that can be short, and reduced the height of whole electroslag casting equipment under the inoperative situation.
Accompanying drawing is one embodiment of the present of invention.(1) is crossbeam; (2) be guide pillar; (3) be driving motor; (4) be big transverse arm; (5) be little transverse arm; (6) be the linear reciprocation driving mechanism; (7) be electrode jaw; (8) be drive lead screw; (9) be rotating disk; (10) be rotary drive mechanism; (11) be base, this is an elevating mechanism.
The present invention will be further described by following examples.
Embodiment: accompanying drawing is depicted as one embodiment of the present of invention.By crossbeam (1), guide pillar (2), driving motor (3), big transverse arm (4), little transverse arm (5), linear reciprocation driving mechanism (6), electrode jaw (7), drive lead screw (8), rotating disk (9), rotary drive mechanism (10), base is that elevating mechanism (11) etc. is formed.Guide pillar (2) is fixing by crossbeam (1) with drive lead screw (8), and be vertically mounted on the rotating disk (9), big transverse arm (10) is driven by driving motor (3) and drive lead screw (8), pump along guide pillar (2) and drive lead screw (8), consutrode is by electrode jaw (7) clamping that is installed on the little transverse arm (5), drive by a straight line reciprocating drive mechanism (6), can make horizontal reciprocating movement along big transverse arm (4), also can follow big transverse arm (4) and pump, and can follow rotating disk (9) and under the driving of rotary drive mechanism (10), do rotation (circular arc) motion.
Whole the molten great waves equipment of electroslag is under the driving of elevating mechanism (11), can make vertical displacement movement, like this, under the situation that does not increase the electroslag casting equipment height, make consutrode when feeding, can also under the control of elevating mechanism (11), raise, to adapt to short consutrode, the shorter electroslag casting equipment founding needs of long foundry goods along with the rising of foundry goods founding position.
The units that use the identical electroslag casting equipment of two covers of the present invention the to form founding that hockets can reach the purpose of the complicated special-shaped casts big and long with short consutrode founding.
Claims (3)
1, a kind of electroslag casting equipment, form by column, electrode jaw, transmission mechanism etc., consutrode pumps under the driving of transmission mechanism, it is characterized in that being equipped with respectively two cover drive mechanism electrode jaws and does reciprocal crisscross motion along horizontal plane.
2, according to right 1 described electroslag casting equipment, it is characterized in that electrode jaw is installed on the little transverse arm, little transverse arm drives electrode jaw by a straight line reciprocating drive mechanism and makes horizontal reciprocating movement along big transverse arm, transmission mechanism is made up of guide pillar, driving motor, drive lead screw, guide pillar and drive lead screw are fixed by crossbeam, and be vertically mounted on the rotating disk, transverse arm pumps in the drive of transmission mechanism, another rotary drive mechanism is installed under the rotating disk, is driven rotating disk and driven electrode jaw by rotary drive mechanism to rotate.
3,, it is characterized in that whole equipment is base with the elevating mechanism according to right 1 or 2 described electroslag casting equipments.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN99102681A CN1069073C (en) | 1999-04-16 | 1999-04-16 | Electroslag casting apparatus for castings with complex shapes |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN99102681A CN1069073C (en) | 1999-04-16 | 1999-04-16 | Electroslag casting apparatus for castings with complex shapes |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1253053A true CN1253053A (en) | 2000-05-17 |
CN1069073C CN1069073C (en) | 2001-08-01 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN99102681A Expired - Fee Related CN1069073C (en) | 1999-04-16 | 1999-04-16 | Electroslag casting apparatus for castings with complex shapes |
Country Status (1)
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CN (1) | CN1069073C (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1309509C (en) * | 2002-08-21 | 2007-04-11 | 蒋雪耕 | Step electroslag melting technology and apparatus for crankshaft blank |
CN102703722A (en) * | 2012-01-20 | 2012-10-03 | 苏州振吴电炉有限公司 | Tower-type furnace end lifting mechanism of electro slag furnace |
CN102703720A (en) * | 2012-01-20 | 2012-10-03 | 苏州振吴电炉有限公司 | Mechanical arm for stably controlling electrode of electric slag furnace |
CN103128260A (en) * | 2011-12-02 | 2013-06-05 | 天津市三焱电渣钢有限公司 | Electroslag casting marine diesel engine crankshaft smelting device |
CN104831081A (en) * | 2015-05-26 | 2015-08-12 | 重庆钢铁(集团)有限责任公司 | Electroslag smelting method |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1051036C (en) * | 1998-05-26 | 2000-04-05 | 陈中兴 | Electroslag casting shaper for continuous making of crankshafts and shaft parts |
-
1999
- 1999-04-16 CN CN99102681A patent/CN1069073C/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1309509C (en) * | 2002-08-21 | 2007-04-11 | 蒋雪耕 | Step electroslag melting technology and apparatus for crankshaft blank |
CN103128260A (en) * | 2011-12-02 | 2013-06-05 | 天津市三焱电渣钢有限公司 | Electroslag casting marine diesel engine crankshaft smelting device |
CN102703722A (en) * | 2012-01-20 | 2012-10-03 | 苏州振吴电炉有限公司 | Tower-type furnace end lifting mechanism of electro slag furnace |
CN102703720A (en) * | 2012-01-20 | 2012-10-03 | 苏州振吴电炉有限公司 | Mechanical arm for stably controlling electrode of electric slag furnace |
CN102703720B (en) * | 2012-01-20 | 2013-09-18 | 苏州振吴电炉有限公司 | Mechanical arm for stably controlling electrode of electric slag furnace |
CN104831081A (en) * | 2015-05-26 | 2015-08-12 | 重庆钢铁(集团)有限责任公司 | Electroslag smelting method |
CN104831081B (en) * | 2015-05-26 | 2017-08-25 | 重庆钢铁(集团)有限责任公司 | A kind of electroslag smelting method |
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Publication number | Publication date |
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CN1069073C (en) | 2001-08-01 |
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