CN1247120C - Industrilized production of nutritive dumpling and its making method - Google Patents

Abstract

The present invention relates to delicious dumplings with rich nutrition and a production method thereof, wherein the dumplings of the present invention are industrially produced. The dumplings are produced from flour, dry powder of coarse cereals, water, livestock meat, vegetable, marrow extract, extract of food with a health-care function and spice. The technological method comprises the following steps: raw materials selection and treatment, mechanical stuffing production, dough making, mechanical molding, quick freezing of dumplings in plates, packaging and warehousing. The quick-frozen dumplings produced by simulating manual work have the characteristics of safety, sanitation, easy storage, easy slaking, no broken dumpling wrappers, no disclosed stuffing, delicious meat taste, smooth and tender mouth feeling, convenient eating, balanced nutrition, etc.; the quick-frozen dumplings of the present invention are favorable to human health.

Description

Nutrition dumpling of a kind of suitability for industrialized production and preparation method thereof

Technical field

The present invention relates to dumpling of a kind of delicious in taste, nutritious and suitability for industrialized production and preparation method thereof.

Background technology

Traditional quick-freezing dumpling is earlier with livestock and poultry meat, vegetables separately or mix and chop up, and is made into meat stuffing through seasoning, mix, again flour Jia Shui, salt is made into dumpling wrapper, at last with dumpling wrapper encase meat stuffing through moulding dumpling.Its nutritional labeling is mainly derived from meat, vegetables and flour, is a kind of common food in China south and the northern meals.Cut meat during traditional manual dumpling is made and face, roll skin, faric moulding etc. all based on craft, labour intensity is big, time is long, pollute easily, especially at the high temperature season of sweltering heat, because Production Time of dumpling is long, add that making meat by hand very easily turns sour rottenly, cause most probably vomitting, the generation of the phenomenons of poisoning by food such as collywobbles, diarrhoea.The dumpling that machine is made, though improved efficiency, significantly reduce meat stuffing and cladding and be subjected to the chance of people and thing cross pollution, but owing to meat has passed through extruding, strand is cut and become meat stuffing, so meat tissue's cell membrane often breaks under the mechanical presses condition, cause intracellular cell juice to run off, not only caused the dumpling meat stuffing voluptuousness comparatively coarse but also lose delicate flavour, but also can since the boiling dumpling this heat the loss that maturing process has strengthened various nutritional labelings in the dumpling such as amino acid, vitamin.This shows above two kinds of preparing dumplings, is not preparation method science, desirable.

Summary of the invention

A kind of nourishment dumpling of suitability for industrialized production, it comprises dumpling wrapper and filling for dumplings two parts, it is characterized in that:

The composition of described dumpling wrapper is to comprise flour, coarse cereals dry powder, salt and water, and its dumpling wrapper composition weight proportion is as follows:

Flour 60～70%, coarse cereals dry powder 1.5～5%,

Salt 0.1～1.3%, water 25～32%,

In each component percentage composition sum is 100%;

Described coarse cereals dry powder is dietary fiber or water caltrop starch or lily root flour or mill taro powder or black sesame powder or their any combination;

The composition of described filling for dumplings is the extract that comprises livestock and poultry meat, vegetables, marrow extract, flavoring and health care food, and its filling for dumplings composition weight proportion is as follows:

Livestock and poultry meat 35～45%, vegetables 30～45%,

Marrow extract 15～30%, health care food extract 0.1～5%,

Flavoring is an amount of, is 100% in each component percentage composition sum;

Described vegetables are that celery or chive or ginger or bud are white, or their any combination; Described health care food extract is the active ingredient of extracting from sea-tangle or glossy ganoderma or mushroom or spirulina or date or corn or pumpkin or ginkgo leaf, as lentinan, citrulling, carotene, jujuboside, spirulina polysaccharide, spirulina phycocyanin, GINKGO BILOBA EXTRACT class, ginkgolides, corn wet goods.

The production method of described nourishment dumpling it comprise picking of raw material and processing, machinery system filling, make the face embryo, mechanical-moulded, sabot quick-frozen and packing warehouse-in, concrete steps are as follows:

A, picking of raw material and processing

Select for use through the qualified high-quality fresh animal raw meat of veterinary sanitary inspection, require to pick a bone, do not have thick muscle, no lymph, no hemostasis, no foreign matter, no hormone, raw meat is chilled to 0～5 ℃ in advance;

Select vegetable raw material for use through being up to the standards, require fresh, no foreign matter, do not have go mouldy, the residues of pesticides of no national regulation;

Choose the special foods that truly has health care by the modern medicine proof, as mushroom, glossy ganoderma, pumpkin, date, ginkgo leaf, sea-tangle, corn, spirulina etc.

Producing of marrow extract cleans up fresh pig, chicken bone and pork rind, bone is chopped up, drop in the hot water and boil, pull out and drop in the extractor, every 10kg bone, 10kg pork rind add 100kg water, in temperature is extraction 24-48 hour under 35 ℃, the cryogenic vacuum condition of 0.08MPa, through adsorbing the 40-80 mesh sieve;

The preliminary treatment of vegetables: celery, chive, bud are white etc. removes root, extract old, yellow, mashed part and foreign material, wherein celery is extractd leaf, soak with hot water and to float about 25 seconds, clean up, drain, ginger carefully cleans up after breaking each branch off with the fingers and thumb ment, drains, respectively in the input food cooking machine, the positive and negative 20-30 that respectively changes separates standby with centrifuge after second again;

B, machinery system filling

The system filling is divided into dice operation and two operations of filling operation:

The operation of dicing: the fresh livestock and poultry meat that will be up to the standards, drop in the slicer after the precooling, be cut into the thick thin piece of 0.5cm, deliver in the chopping dicer through conveyer belt again, be cut into the meat cubelets that the length of side is 0.5～0.6cm, after two-way the cutting of the high-speed cutting machine of human simulation craft mixes the meat particle that the length of side is 0.2-0.3cm, the cutter speed of its high-speed cutting machine is 1000～4000 rev/mins, 10～50 rev/mins of basin speed;

With the filling operation: the livestock and poultry meat of well cutting is dropped into vacuum arrange in the mechanical container, add vegetables and juice thereof, marrow extract, health food extract, first three-phase respectively rotated 1 minute, dropped into other auxiliary material again, and last three-phase respectively rotates and got final product in 1 minute.

C, making face embryo: flour and coarse cereals dry powder are dropped in the dough mixing machine according to proportioning, stir the back after stir the water that will contain salt and slowly add, stir 5～6 minutes, shut down 5～8 minutes, stir again and got final product in 1～2 minute, requirement moisture is uniformly dispersed, and material is the cotton-shaped or strip of dispersion;

D, mechanical-moulded: equipment is cleaned up, dry with the dry towel after the sterilization again.After empty machine works well, with meat stuffing and the face embryo hopper of packing into, the thickness and the filling material transporting velocity of machining and adjusting skin on request, make skin, filling synchronous, require the dumpling moulding complete full, filling, no burr are not leaked in the corner, epidermis is flawless, in the machine operation procedure, need in time to add meat stuffing, dry powder and face embryo, guarantee that meat stuffing, face embryo are not less than the height of hopper 1/3 or 2/3 respectively, filling is heavy to equal 55: 45 or 60: 40 with tare weight, each heavy 4-6 gram of small dimension, each heavy 14-16 gram of middle specification, each heavy 20-22 gram of big specification.

E, sabot quick-frozen: regulate freeze tunnel service cycle to 20～40 minutes, temperature-27～-30 ℃.Freeze tray bottom and pave wholely with film, evenly spill the skim dry flour, dumpling is disperseed to put in dish, require adhesion, not overlapping.Wrap up in tightly after the dumpling sabot with film, send into freeze tunnel rapidly in 20 minutes;

F, packing are put in storage: the dumpling of quick-frozen moulding is chosen except that defect ware separately packed, certified products is put refrigeration in storage.

Along with the progress of social civilization, the raising of living standard, people's health care consciousness also improves day by day, and the demand of diet consumption is by present auxotype, the health of turning to simply having adequate food and clothing in past.The consumer not only has more requirement to the kind of meals, quantity, local flavor etc., and the function of dietetic nutrition equilibrium, food dietotherapy paid close attention to more, wish more to be of value to health and have extra-nutrition, the food of health care such as improve the health.

The present invention is different with traditional dumpling, because primary raw material is to combine with animality, vegetable food raw material, and according to diet nutritional " food pyramid " principle (the ratio collocation that is staple food, vegetables+fruit, poultry fish egg breast, grease+sugar is 7: 5: 4: 1) deisgn product raw material proportioning, so product trophic structure more is tending towards equilibrium, science, reasonable.In addition, according to modern medicine integration of drinking and medicinal herbs theory, effective component extracting from the animals and plants with anti-cancer function is added in the dumpling meat stuffing.So it has can balanced diet nutrition, the function of pair health care of body is arranged again.Specific design is as follows: meat stuffing is formed based on livestock and poultry meat, vegetables, and is aided with effective health-care components in special process extraction Special food; The composition of dumpling wrapper is an amount of wherein one or more such as dietary fiber, konjaku flour, water caltrop starch, lily root flour, black sesame powder, lotus root starch that add on the basis of flour, water, its effect can promote the wriggling of stomach, help digesting and assimilating of active ingredient, other has the effect that strengthens function of human body.

The present invention is that traditional-handwork dumpling, machine are made on the basis of dumpling in the past, a kind of meat flavour deliciousness, the mouthfeel that adopts the human simulation artificial technology to make sliding tender, have instant edible, balanced in nutrition, more be added with the quick-freezing dumpling goods of hand in health.Be characterized in: (1) safety and sanitation, relieved consumption; (2) nutrition succulence, delicious flavour; (3) improve the health; (4) product is easy to storage, is easy to slaking, and not broken skin is not given the game away.This also is the four big standards that the desirable dumpling of science is made.

Description of drawings

Accompanying drawing is a process chart of the present invention.

The specific embodiment

The present invention is on the basis of summing up, using for reference traditional dumpling manufacture craft and invent out a kind of suitability for industrialized production technology of uniqueness.

A kind of nutrition dumpling of suitability for industrialized production, it comprises dumpling wrapper and filling for dumplings two parts, it is characterized in that: the composition of described dumpling wrapper is to comprise flour, dietary fiber, coarse cereals dry powder, salt and water, and its dumpling wrapper composition weight proportion is as follows:

Flour 60～70% coarse cereals dry powder 1.5～5%

Salt 0.1～1.3% water 25～32%

Described coarse cereals dry powder is dietary fiber or water caltrop starch or lily root flour or mill taro powder or black sesame powder or their any combination;

The composition of B, described filling for dumplings is the extract that comprises livestock and poultry meat, vegetables, marrow extract, flavoring and have health care food, and its filling for dumplings composition weight proportion is as follows:

Livestock and poultry meat 35～45% vegetables 30～45%

Marrow extract 15～30% health care food extracts 0.1～5%

Flavoring is an amount of

Described vegetables are that celery or chive or ginger or bud are white, or their any combination; Described health food extract is lentinan, citrulling, carotene, jujuboside, spirulina polysaccharide, spirulina phycocyanin, GINKGO BILOBA EXTRACT class, ginkgolides, corn oil.

Preparation method of the present invention: be to sum up, using for reference on the basis of traditional dumpling manufacture craft, through repeatedly testing the suitability for industrialized production technology of inventing out a kind of uniqueness repeatedly, its technological process is as follows:

Selected raw material and processing: select for use through the qualified high-quality fresh animal raw material of veterinary sanitary inspection, require to pick a bone, do not have thick muscle, no lymph, no hemostasis, no foreign matter, no hormone.Select vegetable raw material for use through being up to the standards, require fresh, no foreign matter, do not have go mouldy, the residues of pesticides of no national regulation.Choose the extract that truly has health care food by the modern medicine proof, it is an effective component extracting from mushroom, sea-tangle, glossy ganoderma, date, pumpkin, corn, ginkgo leaf and spirulina, as lentinan, citrulling, carotene, jujuboside, spirulina polysaccharide, spirulina phycocyanin, GINKGO BILOBA EXTRACT class, ginkgolides, corn wet goods.

The extraction of marrow extract: be that fresh pig, chicken bone and pork rind are cleaned up, bone is chopped up, drop in the hot water and boil, pull out and drop in the extractor, every 10kg bone, 10kg pork rind add 100kg water, extraction is 24-48 hour under cryogenic vacuum (35 ℃, the 0.08MPa) condition, through adsorbing the 40-80 mesh sieve.

The preliminary treatment of vegetables: celery, chive, bud are white etc. removes root, extract old, yellow, mashed part and foreign material, wherein celery is extractd leaf, soak with hot water and to float about 25 seconds, clean up, drain, ginger is had no progeny each branch breaking off with the fingers and thumb and is carefully cleaned up, and drains, respectively in the input food cooking machine, the positive and negative 20-30 that respectively changes separates standby with centrifuge after second again.

Machinery system filling: the system filling is to comprise dice operation and filling operation, its operation of dicing: be that the cube meat that precooling is good drops in the slicer, be cut into the thick thin piece of 0.5cm, deliver in the chopping dicer through conveyer belt again, be cut into the meat cubelets that the length of side is 0.5-0.6cm, cut into the meat cubelets that the length of side is 0.2-0.3cm after human simulation manual at a high speed (1000-4000 rev/min of cutter speed, basin speed are equivalent to the effect that 1000 kitchen knives are manually cut into meat stuffing for 10-50 rev/min) is two-way.Because musculature is not passed through Minced Steak, cut for a long time, the musculature cytoclasis is few, does not almost have juice loss, has protected the nutritional labeling and the tissue elasticity of meat tissue to greatest extent.With the filling operation: the livestock and poultry meat of well cutting is dropped into vacuum arranges in the mechanical container, add vegetables and juice thereof, marrow extract, effective component extracts, first three-phase respectively rotated 1 minute, drop into other auxiliary material such as salt, chickens' extract etc. again, last three-phase respectively rotates and got final product in 1 minute.

Making face embryo: flour and other dry powder (dietary fiber, konjaku flour, water caltrop starch, lily root flour, black sesame powder, lotus root starch etc.) with corresponding proportion drops into dough mixing machine earlier; stir the back while stirring slowly adding of water (salt of dissolving 0.1-1.3% in the water); stir after 5-6 minute and shut down 5-8 minute; stir again and got final product in 1-2 minute; requirement moisture is uniformly dispersed; material is the cotton-shaped or strip of dispersion, can not become lumps, but hand pinch can be agglomerating.

Mechanical-moulded: as equipment to be cleaned up, dry with the dry towel after the sterilization again.After empty machine worked well, with meat stuffing and the face embryo hopper of packing into, the thickness and the filling material transporting velocity of machining and adjusting skin on request made skin, filling synchronous, require the dumpling moulding complete full, and filling, no burr are not leaked in the corner, and epidermis is flawless.

In the machine operation procedure, need in time to add meat stuffing, dry powder and face embryo, guarantee that meat stuffing, face embryo are not less than the height of hopper 1/3 and 2/3 respectively.Filling is heavy to equal 55: 45 or 60: 40 with tare weight; Each heavy 4-6 gram of small dimension, each heavy 14-16 gram of middle specification, each heavy 20-22 gram of big specification.

Sabot quick-frozen: regulate freeze tunnel service cycle to 20-40 minute, temperature-27～-30 ℃.Freeze tray bottom and pave wholely with film, evenly spill the skim dry flour, dumpling is disperseed to put in dish, require adhesion, not overlapping.Wrap up in tightly after the dumpling sabot with film, send into freeze tunnel rapidly in 20 minutes.

Packing warehouse-in: the dumpling of quick-frozen moulding is chosen except that separately packing the refrigeration of certified products warehouse-in behind the defect ware.

The dumpling formulation examples

Product A

Dumpling wrapper prescription: flour 67.8% dietary fiber 1% konjaku flour 0.5% water caltrop starch 0.5% water 30% salt 0.2%

The filling for dumplings prescription: it is an amount of that the white 10% marrow extract of fresh meat 48.8% chive 6.2% ginger, 10% bud 24% perfume (or spice) is eaten extract 0.005% chickens' extract 0.5% other flavoring

Product B

Dumpling wrapper prescription: flour 67.8% dietary fiber 1% konjaku flour 0.5% lily root flour 0.5% water 30% salt .02%

The filling for dumplings prescription: rotten 21% marrow extract, 29.85% spirulina of fresh meat 42% fish 0.5% shrimp extract 0.05% ginger 6.1% other flavoring is an amount of

Products C

Dumpling wrapper prescription: flour 67.8% dietary fiber 1% black sesame powder 0.5% lily root flour 0.5% water 29% salt 0.2%

The filling for dumplings prescription: fresh meat 43% chickens' extract 0.075% I+G0.075% Thallus Laminariae (Thallus Eckloniae) extract 10% marrow extract 12% ginger 4% celery 30.0% other flavoring is an amount of.

Claims (1)

1, a kind of nutrition dumpling of suitability for industrialized production, it comprises dumpling wrapper and filling for dumplings two parts, it is characterized in that:

The composition of described dumpling wrapper is to comprise flour, coarse cereals dry powder, salt and water, and its dumpling wrapper composition weight proportion is as follows:

Flour 60～70%, coarse cereals dry powder 1.5～5%,

Salt 0.1～1.3%, water 25～32%,

In each component percentage composition sum is 100%;

Described coarse cereals dry powder is dietary fiber or water caltrop starch or lily root flour or black sesame powder or konjaku flour or their any combination;

The composition of described filling for dumplings is to comprise livestock and poultry meat, vegetables, marrow extract, flavoring and health care food extract, and its filling for dumplings composition weight proportion is as follows:

Livestock and poultry meat 35～45%, vegetables 30～45%,

Marrow extract 15～30%, health care food extract 0.1～5%,

Flavoring is an amount of, is 100% in each component percentage composition sum;

Described vegetables are that celery or chive or ginger or bud are white, or their any combination;

Described health care food extract is the active ingredient of extracting from sea-tangle or glossy ganoderma or mushroom or spirulina or date or corn or pumpkin or ginkgo leaf;

The production method of described nutrition dumpling it comprise picking of raw material and processing, machinery system filling, make the face embryo, mechanical-moulded, sabot quick-frozen and packing warehouse-in, concrete steps are as follows:

A, picking of raw material and processing are selected for use through the qualified high-quality fresh animal raw meat of veterinary sanitary inspection, require to pick a bone, do not have thick muscle, no lymph, no hemostasis, no foreign matter, no hormone, and raw meat is chilled to 0～5 ℃ in advance; Select vegetable raw material for use through being up to the standards, require fresh, no foreign matter, do not have go mouldy, the residues of pesticides of no national regulation; Choose the food that is truly had health care by the modern medicine proof, its food is mushroom, glossy ganoderma, pumpkin, date, ginkgo leaf, sea-tangle, corn or spirulina;

Producing of marrow extract cleans up fresh pig, chicken bone and pork rind, bone is chopped up, drop in the hot water and boil, pull out and drop in the extractor, every 10kg bone, 10kg pork rind add 100kg water, in temperature is extraction 24-48 hour under 35 ℃, the cryogenic vacuum condition of 0.08MPa, through adsorbing the 40-80 mesh sieve;

The preliminary treatment of vegetables: celery, chive or bud remove root in vain, extract old, yellow, mashed part and foreign material, wherein celery is extractd leaf, soak with hot water and to float about 25 seconds, clean up, drain, ginger carefully cleans up after breaking each branch off with the fingers and thumb ment, drains, respectively in the input food cooking machine, the positive and negative 20-30 that respectively changes separates standby with centrifuge after second again;

B, machinery system filling: the system filling is divided into the operation of dicing and reaches and two operations of filling operation, its operation of dicing: the fresh livestock and poultry meat that will be up to the standards, drop in the slicer after the precooling, be cut into the thick thin piece of 0.5cm, deliver in the chopping dicer through conveyer belt again, be cut into the meat cubelets that the length of side is 0.5～0.6cm, cut into the meat particle that the length of side is 0.2-0.3cm after the high-speed cutting machine of human simulation craft is two-way, the cutter speed of its high-speed cutting machine is 1000～4000 rev/mins, 10～50 rev/mins of basin speed; With the filling operation: the livestock and poultry meat of well cutting is dropped into vacuum arrange in the mechanical container, add vegetables and juice thereof, marrow extract, health care food extract, first three-phase respectively rotated 1 minute, dropped into other auxiliary material again, and last three-phase respectively rotates and got final product in 1 minute;

C, making face embryo: flour and coarse cereals dry powder are dropped in the dough mixing machine according to proportioning, stir the back after stir the water that will contain salt and slowly add, stir 5～6 minutes, shut down 5～8 minutes, stir again and got final product in 1～2 minute, requirement moisture is uniformly dispersed, and material is the cotton-shaped or strip of dispersion;

D, mechanical-moulded: that equipment is cleaned up, dry with the dry towel after the sterilization again, after empty machine works well, with meat stuffing and the face embryo hopper of packing into, the thickness and the filling material transporting velocity of machining and adjusting skin on request, make skin, filling is synchronous, requires the dumpling moulding complete full, and filling is not leaked in the corner, no burr, epidermis is flawless, in the machine operation procedure, need in time to add meat stuffing, dry powder and face embryo guarantee meat stuffing, the face embryo is not less than the height of hopper 1/3 or 2/3 respectively, filling is heavy to equal 55: 45 or 60: 40 with tare weight, each heavy 4-6 gram of small dimension, each heavy 14-16 gram of middle specification, each heavy 20-22 gram of big specification;

E, sabot quick-frozen: regulate freeze tunnel service cycle to 20-40 minute, temperature-27 ℃～30 ℃, freezing tray bottom paves whole with film, evenly spill the skim dry flour, dumpling is disperseed to put in dish, require adhesion, not overlapping, wrap up in tightly after the dumpling sabot with film, send into freeze tunnel rapidly in 20 minutes;

F, packing are put in storage: the dumpling of quick-frozen moulding is chosen except that defect ware separately packed, certified products is put refrigeration in storage.

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