Summary of the invention
The present invention solves: prior art prepares the method for gabapentin with Gabapentin hydrochloride, exists or the production cycle is long or equipment requirements is high or expensive raw material price and yield are low etc. technical problem; A kind of technological design is reasonable, easy and simple to handle, with short production cycle, facility investment is few, cost is low thereby provide, and yield is higher relatively, is easy to the preparation method of the gabapentin of suitability for industrialized production.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals: it is water-soluble clear earlier Gabapentin hydrochloride to be added ion-exchange, uses KHCO
3, K
2CO
3, NaHCO
3Or Na
2CO
3Any is neutralized to PH7.14~8, stir, heating in water bath, temperature of charge is controlled at below 60 ℃, is evaporated to whole one-tenth solids, add again can with water generates azeotropic organic solvent such as methyl alcohol or ethanol (carboxylic acid series is except amine series), decompression is heavily steamed, add anhydrous organic solvent such as methyl alcohol or ethanol (carboxylic acid series is except the amine series) heating for dissolving that to dissolve gabapentin then, be cooled to room temperature, filter, the filtrate evaporate to dryness is (when in the filtrate during moisture content less, filtrate directly can be concentrated, crystallisation by cooling filters, dry gabapentin), then add the alcohols heating for dissolving, reflux, crystallisation by cooling gets the gabapentin crude product; The gabapentin crude product is added anhydrous alcohols heating for dissolving, be cooled to room temperature, filter, filtrate concentrates cooling, and crystallization is filtered, and washes with a small amount of anhydrous alcohols, gets gabapentin.In order to obtain more highly purified gabapentin, the gabapentin of gained can be carried out recrystallization.
As preferably, the described KHCO that uses
3, K
2CO
3, NaHCO
3Or Na
2CO
3Be preferably 7.2~7.5 with endpoint pH in any.
As preferably, described heating in water bath, temperature of charge are preferably 30~50 ℃.
The present invention also can adopt NaOH, KOH or NH
4In any of OH and the hydrochloric acid in the Gabapentin hydrochloride, but in must control and the pH value of terminal point be 7.14.KHCO wherein
3, K
2CO
3, NaHCO
3Or Na
2CO
3Be weakly alkaline, can not react with gabapentin, thus in and terminal point pH value a wider range, thereby in making and the operation of the HCl in the Gabapentin hydrochloride easier, be easy to suitability for industrialized production.Wherein filtration step can be removed most of salt.Wherein can refer to that mainly alcohol is serial, ketone is serial, ether is serial and methyl chloride is serial with water generates azeotropic organic solvent, the anhydrous organic solvent that wherein can dissolve gabapentin mainly refers to benzene series row, pure series and ketone series.Wherein remove by filter salt by crystallization, avoided prior art by ion-exchange-resin process desalt the acid problem the problem includes: production cycle is long or by ionic membrane filtering salt problem the problem includes: production unit has high input etc. problem.
Therefore, the present invention has that technological design is reasonable, easy and simple to handle, with short production cycle, facility investment is few, cost is low and be easy to characteristics such as suitability for industrialized production.Wherein adopt KHCO
3, K
2CO
3, NaHCO
3Or Na
2CO
3In and the hydrochloric acid in the Gabapentin hydrochloride because KHCO
3, K
2CO
3, NaHCO
3Or Na
2CO
3Be weakly alkaline, can not react with gabapentin, thus neutralization back pH value a wider range, thus the operation with HCl is easier in making, is easy to suitability for industrialized production.Remove by filter salt by crystallization, avoided prior art by ion-exchange-resin process desalt the acid problem the problem includes: production cycle is long or by ionic membrane filtering salt problem the problem includes: production unit has high input etc. problem.
Embodiment
Below by embodiment, and in conjunction with the accompanying drawings, technical scheme of the present invention is further described in detail.
Embodiment 1: get Gabapentin hydrochloride 20g, it is molten clear to add ion exchanged water 50g, adds KHCO
3, stirred about 30 minutes, do not produce to there being bubble, KHCO is surveyed in the solution clarification
3Between the pH value to 7.2 of neutralization solution~7.5, directly use heating in water bath, temperature of charge is controlled at below 50 ℃, is evaporated to whole one-tenth solids, then, add small amount of methanol, decompression is heavily steamed, and eliminates moisture as far as possible, add the 120ml anhydrous methanol, be heated to backflow, be incubated 20 minutes, be cooled to room temperature, remove by filter most salt, filtrate is reclaimed methyl alcohol, to being solid entirely, add dehydrated alcohol and be heated to backflow, crystallisation by cooling, filter, wash with ethanol, dry crude product 16.2g; Crude product adds dehydrated alcohol, is heated to backflow, and dissolving is cooled to room temperature fully, filters, and filtrate decompression concentrates, and cooling is filtered, and washes with ethanol, dry gabapentin 15.5g, HPLC analyzes content 98.55%, 165~166 ℃ of fusing points, yield are 96.09%.
Embodiment 2: get Gabapentin hydrochloride 20g, it is molten clear to add ion exchanged water 50g, adds K
2CO
3, stirred about 30 minutes, do not produce to there being bubble, K is surveyed in the solution clarification
2CO
3Between the pH value to 7.2 of neutralization solution~7.5, directly use heating in water bath, temperature of charge is controlled at below 50 ℃, be evaporated to whole one-tenth solids, then, add small amount of methanol, decompression is heavily steamed, and eliminates moisture as far as possible, adds the 120ml anhydrous methanol, be heated to backflow, be incubated 20 minutes, be cooled to room temperature, remove by filter most salt, filtrate is reclaimed methyl alcohol, is solid entirely extremely, add dehydrated alcohol and be heated to backflow, crystallisation by cooling filters, wash with ethanol, dry crude product 16.1g, crude product adds dehydrated alcohol, be heated to backflow, dissolving is cooled to room temperature fully, filter, filtrate decompression concentrates, cooling, filter, wash with ethanol, dry gabapentin 15.45g, HPLC analyzes content 98.37%, 165~166 ℃ of fusing points, yield are 95.78%.
Embodiment 3: get Gabapentin hydrochloride 20g, it is molten clear to add ion exchanged water 50g, adds NaHCO
3, stirred about 30 minutes, do not produce to there being bubble, NaHCO is surveyed in the solution clarification
3Between the pH value to 7.2 of neutralization solution~7.5, directly use heating in water bath, temperature of charge is controlled at below 50 ℃, be evaporated to whole one-tenth solids, then, add small amount of ethanol, decompression is heavily steamed, and eliminates moisture as far as possible, adds the 120ml anhydrous methanol, be heated to backflow, be incubated 20 minutes, be cooled to room temperature, remove by filter most salt, filtrate is reclaimed methyl alcohol, is solid entirely extremely, add dehydrated alcohol and be heated to backflow, crystallisation by cooling filters, wash with ethanol, dry crude product 16.2g, crude product adds dehydrated alcohol, be heated to backflow, dissolving is cooled to room temperature fully, filter, filtrate decompression concentrates, cooling, filter, wash with ethanol, dry gabapentin 15.4g, HPLC analyzes content 98.32%, 165~166 ℃ of fusing points, yield are 95.47%.
Embodiment 4: get Gabapentin hydrochloride 20g, it is molten clear to add ion exchanged water 50g, adds Na
2CO
3, stirred about 30 minutes, do not produce to there being bubble, Na is surveyed in the solution clarification
2CO
3Between the pH value to 7.2 of neutralization solution~7.5, directly use heating in water bath, temperature of charge is controlled at below 60 ℃, be evaporated to whole one-tenth solids, then, add small amount of ethanol, decompression is heavily steamed, and eliminates moisture as far as possible, adds the 120ml anhydrous methanol, be heated to backflow, be incubated 20 minutes, be cooled to room temperature, remove by filter most salt, filtrate is reclaimed methyl alcohol, is solid entirely extremely, add dehydrated alcohol and be heated to backflow, crystallisation by cooling filters, wash with ethanol, dry crude product 16.3g, crude product adds dehydrated alcohol, be heated to backflow, dissolving is cooled to room temperature fully, filter, filtrate decompression concentrates, cooling, filter, wash with ethanol, dry gabapentin 15.4g, HPLC analyzes content 98.21%, 165~166 ℃ of fusing points, yield are 95.47%.
Embodiment 5: get Gabapentin hydrochloride 20g, it is molten clear to add ion exchanged water 50g, adds KHCO
3, stirred about 30 minutes, do not produce to there being bubble, KHCO is surveyed in the solution clarification
3Between the pH value to 7.2 of neutralization solution~7.5, directly use heating in water bath, temperature of charge is controlled at below 50 ℃, be evaporated to whole one-tenth solids, then, add small amount of toluene, decompression is heavily steamed, and eliminates moisture as far as possible, adds the 150ml dehydrated alcohol, be heated to backflow,, be incubated 20 minutes, be cooled to room temperature, remove by filter most salt, filtrate concentrates recovery part ethanol, to being solid entirely, add dehydrated alcohol and be heated to backflow, crystallisation by cooling, filter, wash with ethanol, dry crude product 16.2g, crude product adds dehydrated alcohol, is heated to backflow, and dissolving fully, be cooled to room temperature, filter, filtrate decompression concentrates, cooling is filtered, and washes with ethanol, dry gabapentin 15.6g, HPLC analyzes content 98.51%, and 165~166 ℃ of fusing points, yield are 96.71%.
Embodiment 6: get Gabapentin hydrochloride 20g, it is molten clear to add ion exchanged water 50g, adds KHCO
3, stirred about 30 minutes, do not produce to there being bubble, KHCO is surveyed in the solution clarification
3Between the pH value to 7.2 of neutralization solution~7.5, directly use heating in water bath, temperature of charge is controlled at below 50 ℃, be evaporated to whole one-tenth solids, then, add small amount of toluene, decompression is heavily steamed, and eliminates moisture as far as possible, adds the 100ml anhydrous propanone, be heated to backflow,, be incubated 20 minutes, be cooled to room temperature, remove by filter most salt, filtrate concentrates recovery part ethanol, to being solid entirely, add dehydrated alcohol and be heated to backflow, crystallisation by cooling filters, and washes with ethanol, dry crude product 16.1g, crude product adds dehydrated alcohol, is heated to backflow, dissolving is cooled to room temperature fully, filters, filtrate decompression concentrates, and cooling is filtered, wash with ethanol, dry gabapentin 15.5g, HPLC analyzes content 98.50%, 165~166 ℃ of fusing points, yield are 96.09%.
Embodiment 7: get Gabapentin hydrochloride 20g, it is molten clear to add ion exchanged water 50g, adds KHCO
3, stirred about 30 minutes, do not produce to there being bubble, KHCO is surveyed in the solution clarification
3Between the pH value to 7.5 of neutralization solution~8.0, directly use heating in water bath, temperature of charge is controlled at below 50 ℃, be evaporated to whole one-tenth solids, then, add small amount of acetone, decompression is heavily steamed, and eliminates moisture as far as possible, adds 50ml ether and 100ml ethanol, be heated to backflow,, be incubated 20 minutes, be cooled to room temperature, remove by filter most salt, filtrate is reclaimed methyl alcohol, to being solid entirely, add dehydrated alcohol and be heated to backflow, crystallisation by cooling, filter, wash with ethanol, dry crude product 16.1g, crude product adds dehydrated alcohol, is heated to backflow, and dissolving fully, be cooled to room temperature, filter, filtrate decompression concentrates, cooling is filtered, and washes with ethanol, dry gabapentin 15.4g, HPLC analyzes content 98.32%, and 165~166 ℃ of fusing points, yield are 95.47%.
In order to obtain more highly purified gabapentin, the gabapentin of gained can be carried out recrystallization: get above-mentioned gabapentin 10g,, carry out recrystallization with anhydrous methanol 80ml and Virahol 40ml heating for dissolving, can get 9.8g content greater than 99.5% gabapentin, 166 ℃-167 ℃ of fusing points.