CN1244599A - Electrolysis process of raising the accuracy and life of cutter - Google Patents

Electrolysis process of raising the accuracy and life of cutter Download PDF

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Publication number
CN1244599A
CN1244599A CN 98116586 CN98116586A CN1244599A CN 1244599 A CN1244599 A CN 1244599A CN 98116586 CN98116586 CN 98116586 CN 98116586 A CN98116586 A CN 98116586A CN 1244599 A CN1244599 A CN 1244599A
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China
Prior art keywords
cutter
solution tank
negative pole
electrolysis process
life
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Granted
Application number
CN 98116586
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Chinese (zh)
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CN1075844C (en
Inventor
吴建荣
孙永奎
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YONGJI MOTOR FACTORY
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YONGJI MOTOR FACTORY
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Priority to CN98116586A priority Critical patent/CN1075844C/en
Publication of CN1244599A publication Critical patent/CN1244599A/en
Application granted granted Critical
Publication of CN1075844C publication Critical patent/CN1075844C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

The present invention relates to the method of utilizing electrolytic etching to eliminate some material of an object, and specifically, the electrolysis process of treating a metal cutter to raise the cutting accuracy of the cutter and prolong its service life. The main technological feature is that inside the solution tank with acid electrolyte, the cutter is connected to the positive pole of a DC power source while the negative pole rod inside the tank or the solution tank of conductive material to the negative pole of the DC power source.

Description

Utilize electrolytic process to improve the method for cutter life and precision
The invention belongs to the method for removing material on the object with the electrolysis etching method.
The machine cut cutter that machine industry uses is to use the rapid tool steel processing and manufacturing mostly.Cutter is after general machining, there is a large amount of fine burrs at cutting edge and point of a knife, cutter is blade and the easy built-up edge that forms of nose part branch when the cutting toughness material, cutter expanding amount required standard head and shoulders above in machining process is used in influence, cause the workpiece size precision overproof, sharp simultaneously cutting edge shape has reduced edge strength.How to remove the trickle burr on the blade, make the cutter top face be difficult for form built-up edge simultaneously, and make sword be shaped as a circular arc that radius is very little, be the insoluble problem of people for a long time always.Chinese patent 2053127 discloses a kind of " electrochemical deburring equipment ", be equipped with different electrode holders and can remove the burr that whole metal mechanical component produce because of metal cutting processing, and deburring seamed edge polishing, refine be processed as smooth circular arc, this technology can improve the slick degree of workpiece surface, can not be on purpose, remove complicated profile cutters such as screw tap, hobboing cutter quantitatively, the trickle burr on the cutting edge, or corrode into a fillet quantitatively.
The objective of the invention is the metal cutter to be handled with electrolytic process, with the cutting dimensional precision of raising profile cutter, and the work-ing life of prolongation cutter.
The present invention realizes like this.Acid electrolyte 2 is housed in solution tank 1, immerses the positive pole that cutter 3 in the electrolytic solution 2 connects direct supply 5, be immersed in the negative pole that the cathode bar of making of electro-conductive material 4 in the same electrolytic solution connects direct supply 5.Solution tank 1 also can be made of electro-conductive material, and the double as negative electrode is also connected the negative pole of direct supply 5, and cathode bar 4 is not set simultaneously.
Compare with background technology, the invention has the beneficial effects as follows:
1, the present invention utilizes electrochemical principle, the fine burr on the Tool in Cutting sword is removed, and the wedge angle of cutting edge is corroded into limited small fillet, has improved the cutting dimensional precision of profile cutter.
2, form one deck carbon (being graphite) on the cutter after the processing, be difficult for when carrying out machining forming built-up edge, and played lubrication.
3, the present invention can on purpose remove the burr on the complex cutting tool cutting edges such as screw tap, hobboing cutter quantitatively, or sharp edges corrosion is little pure sword and circular arc sword, has improved intensity on edge structure, has prolonged the work-ing life of cutter.
Fig. 1 is the synoptic diagram of the inventive method.
Fig. 2 is that embodiment 2 (synoptic diagram of method) makes the double as negative electrode with solution tank 1 usefulness electro-conductive material, cancels cathode bar 4 simultaneously.
Be described further below in conjunction with embodiment.
Embodiment 1:
Electrolyte prescription: hydrochloric acid (containing HCL36-38%): 20-30g/L, sodium-chlor: 130-150g/L, surplus is an aquae destillata.
Solution tank 1 is made for plastics or glass, and cathode bar 4 usefulness graphite are made, and cutter 3 is a screw tap, and the voltage of power supply 5 is 6-18V, and the energising amount is the 110-550 coulomb.
Embodiment 2:
Electrolyte prescription: hydrochloric acid (containing HCL36-38%): 50-60g/L, sodium-chlor: 270-290g/L, surplus is an aquae destillata.
Solution tank 1 is made of copper, and solution tank connects direct supply 5 negative poles as negative electrode, can save the cathode bar 4 among Fig. 1, and cutter 3 is a hobcutter, and the voltage of power supply 5 is 10-20V, and the energising amount is the 500-700 coulomb.
Embodiment 3:
Electrolyte prescription: hydrochloric acid (HCL36-38%): 5-40g/L, acetic acid is received: 40-200g/L, surplus is an aquae destillata.
Solution tank 1 is made for plastics, and cathode bar 4 usefulness graphite are made, and cutter 3 is a pinion cutter, and the voltage of power supply 5 is 5-12V, and the energising amount is the 300-350 coulomb.
Embodiment 4:
Electrolyte prescription is with embodiment 1.
Solution tank 1 is made of copper, and solution tank connects direct supply 5 negative poles as negative electrode, and cutter 3 is a Cold Die Edge, and the voltage of power supply 5 is 5-18V, and the energising amount is the 170-350 coulomb.

Claims (2)

1, a kind of method of utilizing electrolytic process to improve cutter life and precision is characterized in that being equipped with acid electrolyte (2) in solution tank (1), and the cathode bar (4) with the electro-conductive material making in the immersion electrolytic solution connects the negative pole of direct supply (5).
2, the method for utilizing electrolytic process to improve cutter life and precision according to claim 1 is characterized in that solution tank (1) makes of electro-conductive material, and connects direct supply (5) negative pole, and cathode bar (4) is not set simultaneously.
CN98116586A 1998-08-11 1998-08-11 Electrolysis process of raising the accuracy and life of cutter Expired - Fee Related CN1075844C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN98116586A CN1075844C (en) 1998-08-11 1998-08-11 Electrolysis process of raising the accuracy and life of cutter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN98116586A CN1075844C (en) 1998-08-11 1998-08-11 Electrolysis process of raising the accuracy and life of cutter

Publications (2)

Publication Number Publication Date
CN1244599A true CN1244599A (en) 2000-02-16
CN1075844C CN1075844C (en) 2001-12-05

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN98116586A Expired - Fee Related CN1075844C (en) 1998-08-11 1998-08-11 Electrolysis process of raising the accuracy and life of cutter

Country Status (1)

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CN (1) CN1075844C (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103014827A (en) * 2012-11-27 2013-04-03 大连经济技术开发区圣洁真空技术开发有限公司 Fixing frame for electrolytic polishing tool
CN103451714A (en) * 2013-09-09 2013-12-18 昆山奥德鲁自动化技术有限公司 Electrochemical renovation treatment technology for cutting tool
CN111958047A (en) * 2020-09-02 2020-11-20 湖南泰嘉新材料科技股份有限公司 Band saw blade accumulated chip removing device and removing method

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3809237B2 (en) * 1996-12-06 2006-08-16 キヤノン株式会社 Electrolytic pattern etching method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103014827A (en) * 2012-11-27 2013-04-03 大连经济技术开发区圣洁真空技术开发有限公司 Fixing frame for electrolytic polishing tool
CN103014827B (en) * 2012-11-27 2016-03-09 大连经济技术开发区圣洁真空技术开发有限公司 A kind of electropolishing cutter anchor
CN103451714A (en) * 2013-09-09 2013-12-18 昆山奥德鲁自动化技术有限公司 Electrochemical renovation treatment technology for cutting tool
CN111958047A (en) * 2020-09-02 2020-11-20 湖南泰嘉新材料科技股份有限公司 Band saw blade accumulated chip removing device and removing method

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Publication number Publication date
CN1075844C (en) 2001-12-05

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