CN2362870Y - Screw tool electrode - Google Patents
Screw tool electrode Download PDFInfo
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- CN2362870Y CN2362870Y CN 98249995 CN98249995U CN2362870Y CN 2362870 Y CN2362870 Y CN 2362870Y CN 98249995 CN98249995 CN 98249995 CN 98249995 U CN98249995 U CN 98249995U CN 2362870 Y CN2362870 Y CN 2362870Y
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- tool
- electrode
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- tool electrode
- screw tool
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Abstract
The utility model relates to a metal electrolytic machining tool aiming to solve the problems of the existing tool electrode, such as low machining precision, a necessary electrolyte circulating system which can generate electrolyte flow in high voltage and high flow rate, etc. A spiral tool electrode comprises a conductive tool bar 1 and a tool head 2 connected with the tool bar, wherein, the periphery of the tool head is provided with a spiral groove 3 and thereof a spiral edge 4 of which the surface can be provided with an insulating abrasive layer 5. The utility model has the advantages that the spiral tool electrode in the machining can remove electrolyte, simplify corollary equipment, raise machining efficiency and machining precision, etc., and is especially suitable for machining superhard thin-walled materials and small hole surfaces.
Description
The utility model relates to the Screw tool electrode that the electrochemical machining instrument of metal, particularly electrolysis reaming and electrolytic grinding metal works are used.
The electrochemical machining equipment of metal is made of direct supply, electrolyzer and electrolytic solution wherein, the electrolyte circulation system that is communicated with electrolyzer, tool-electrode etc.Add man-hour, tool-electrode and work piece configuration are fixed in the electrolytic solution that circulates in the electrolyzer, and connect with the negative pole and the positive pole of power supply respectively, tool-electrode only rotatablely moved as orientation when workpiece was carried out electrochemical machining.Existing tool-electrode, constitute by knife bar with tool heads that knife bar fuses, knife bar connects with power supply, tool heads is made electrochemical machining, when using this tool-electrode to carry out electrochemical machining, requires electrode slowly feeding constantly, and the gap that keeps 0.1~1mm with workpiece, in the gap of tool-electrode and workpiece, pour pressure and be 0.49~1.96MPa, flow velocity electrolytic solution,, processing is normally proceeded to reach requirement so that electrolysate in time is pulled away greater than 5m/s.When therefore carrying out electrochemical machining, must adopt specific equipment, need especially to use to produce high pressure, high flow rate, big flow and bigger electrolyte circulation system and the high-capacity direct current power supply of floor space.Even like this, work in-process still often occurs in time not taken away because of electrolyte and the direct supply short circuit takes place, the quality accidents such as workpiece surface of burning.Therefore, its working (machining) efficiency and working accuracy are not high.
Given this, can get rid of electrolyte automatically when the object of the present invention is to provide a kind of simple in structure, work in-process rotation, thereby can simplify support equipment, improve the Screw tool electrode of working (machining) efficiency and working accuracy.
The utility model adopts makes volution with the periphery of the tool heads of tool-electrode, and the tool-electrode that becomes the formula of rotatablely moving is realized its purpose.
Screw tool electrode of the present utility model (referring to accompanying drawing) comprises knife bar (1) with electroconductibility and the tool heads (2) that links with knife bar, in the periphery of tool heads spiral slot (3) and scroll (4) thereof is arranged.
Can there be insulating abrasive material (5) on the surface of above-mentioned scroll (4)
Above-mentioned knife bar (1) and tool heads (2) can be cylindrical, and the diameter of tool heads (d) is greater than the diameter (D) of knife bar; Can be the diameter (D) of the diameter (d) of tool heads less than knife bar; It also can be the diameter (D) that the diameter (d) of tool heads equals knife bar.
Above-mentioned spiral slot and scroll can be left-handed shape; Also can be dextrorotation shape.
Screw tool electrode of the present utility model is used for the electrochemical machining equipment that is made of direct supply, electrolyzer and electrolytic solution wherein, the electrolyte circulation system that is communicated with electrolyzer.When carrying out electrochemical machining, the Screw tool electrode high speed rotating.When being used for electrolysis reaming processing and electrochemical machining cylindrical surface, hole surface, plane, curved surface etc., the tool heads of spiral tool be non-touching little running fit by workpiece surface, and carry out electrochemical machining.When being used for electrolysis grinding out processing and electrolytic grinding cylindrical surface, when hole surface, plane, curved surface etc., the insulating abrasive material of the tool heads of Screw tool electrode contacts with workpiece surface, processes and carry out electrolytic grinding.When above-mentioned two kinds of working ordeies, Screw tool electrode is high speed rotating under driven by motor, because the helical groove structure of the tool heads of Screw tool electrode, make tool heads and workpiece surface form " spiral pump " structure, produce " spiral pump effect ", electrolytic solution in the machining gap is carried out strong agitation and supercharging, make the flow field in the machining gap very even, particularly can make electrolytic solution that the electrolyte that finished surface produced is had powerful washing away and " chip removal " effect.In addition, the spiral slot on the tool heads also has " holding bits " effect, avoids under little gap power supply short circuit taking place the quality accident of burn workpiece surface.
Because strength of electric field and the two poles of the earth distance are inversely proportional to, promptly two interpole gaps are near more, current density is big more, so, during the electrolysis reaming, electrolytic action mainly occurs between the scroll and workpiece of tool heads, and promptly scroll mainly plays the electrolysis effect, and spiral slot works to strengthen circulation of elecrolyte and " holding bits ".And during electrolytic grinding, because the abrasive material of the scroll of tool heads and workpiece insulation, so electrolytic action mainly occurs between spiral slot and the workpiece, promptly spiral slot mainly plays the electrolysis effect, and strengthens circulation of elecrolyte and " holding bits " acts on.In above-mentioned electrolysis reaming and electrolytic grinding, workpiece surface is electrolyzed to produce " helicoidal surface " shape in the moment of working, because cutter constantly rotates, make workpiece surface by " continuation electrolysis ", so adopt direct supply to have the excellent results of " method of electrochemical machining " equally.
Said structure of the present utility model makes it have following advantage and effect.
One, spiral slot of the present utility model, scroll structure, simple in structure, can produce " spiral pump effect ", and the high pressure that need not to adopt common electrochemical machining required, high flow rate, big flow electrolyte circulation system, and even flow field, can simplify the support equipments such as electrolyte circulation system of complexity required in the common electrochemical machining, and need not adapted high-capacity direct current power supply, help the raising of processing stability, working accuracy, production efficiency, also help the reduction of anticorrosion maintenance of lathe and equipment cost.
Two, cylindrical structural that rotates and helical groove structure that can be in electrochemical machining of the present utility model have " holding bits " and " chip removal " effect, even also be difficult for being short-circuited under little machining gap, are difficult for the workpiece surface of burning.Thereby working accuracy is significantly improved.
Three, the cylindrical structural that rotates that can be in electrochemical machining of the present utility model, because in electrochemical machining process, the little place of distance current density is big between electrolysis tool-electrode and workpiece, electrolytic action is obvious, as long as the time is enough, through the short period of time as electrolysis in 3~5 minutes after, workpiece will be tending towards equating with the distance of this tool-electrode that rotatablely moves, and make processed workpiece hole circle degree error almost nil.Therefore, no matter whether the cylindrical of workpiece hole, this tool-electrode has deviation from circular from, whether the workpiece hole installation site overlaps with the center of turning circle of this tool-electrode, does not nearly all influence processed workpiece hole circle degree, the utlity model has the especially little advantage of processing deviation from circular from.
This Screw tool electrode can be made dextrorotation electrolysis reaming Screw tool electrode and left-handed electrolysis reaming Screw tool electrode.Be used for external cylindrical surface, inner cylinder face, plane, curved surface of electrochemical machining workpiece etc.
This Screw tool electrode can be made abrasive material respectively on the scroll of dextrorotation electrolysis reaming Screw tool electrode and left-handed electrolysis reaming Screw tool electrode, become dextrorotation electrolytic grinding Screw tool electrode, left-handed electrolytic grinding Screw tool electrode.Be used for external cylindrical surface, inner cylinder face, plane, curved surface of electrolytic grinding processing work etc.
Screw tool electrode of the present utility model, the superhard difficult-to-machine material of suitable especially processing, and thin-walled material; Suitable especially processing diameter is the aperture about 2mm.
Below, the utility model is further described to use embodiment and accompanying drawing thereof again.
Brief description of drawings.
Fig. 1 is the structural representation of a kind of Screw tool electrode of the present utility model.The structure that shows dextrorotation electrolysis reaming Screw tool electrode.
Fig. 2 is the structural representation of a kind of Screw tool electrode of the present utility model.The structure that shows left-handed electrolysis reaming Screw tool electrode.
Fig. 3 is the structural representation of a kind of Screw tool electrode of the present utility model.The structure that shows dextrorotation electrolytic grinding Screw tool electrode.
Fig. 4 is the structural representation of a kind of Screw tool electrode of the present utility model.The structure that shows left-handed electrolytic grinding Screw tool electrode.
Fig. 5 is the A localized axial sectional view of Fig. 3.The structure that shows abrasive material.
Fig. 6 is the right-hand(ed)screw tool-electrode of Fig. 1, Fig. 3, supporting installation in electrochemical machining equipment and processing synoptic diagram.
Fig. 7 is the left-handed Screw tool electrode of Fig. 2, Fig. 4, supporting installation in electrochemical machining equipment and processing synoptic diagram.
Embodiment
A kind of Screw tool electrode of the present utility model, as shown in drawings.Constitute by knife bar and tool heads.Knife bar 1 and tool heads 2 are selected common electro-conductive material for use, as common carbon steel, make columniform integrative-structure.The diameter d of knife bar 1 can equal the diameter D of tool heads, also can be the diameter D greater than tool heads, can also be the diameter D less than tool heads.
In the periphery of tool heads 2, make spiral slot 3, thus corresponding formation scroll 4.Spiral slot 3 and scroll 4 can make as the dextrorotation of Fig. 1 to and become dextrorotation electrolysis reaming Screw tool electrode, also can make as Fig. 2 left-handed to and become left-handed electrolysis reaming Screw tool electrode.
On the surface of the scroll 4 of tool heads 2 peripheries of above-mentioned dextrorotation electrolysis reaming Screw tool electrode and left-handed electrolysis reaming Screw tool electrode, adopt usual method, be coated with technology as plating, and, make abrasive material 5 with common insulating abrasive material.Make respectively as the dextrorotation electrolytic grinding Screw tool electrode of Fig. 3 with as the left-handed electrolytic grinding Screw tool electrode of Fig. 4.
Use this Screw tool electrode to adopt the electrolytic machine tool that constitutes by direct supply 6, electrolyzer 7 and electrolytic solution 8 wherein, the electrolyte circulation system 9 that is communicated with electrolyzer 7.In the workholder 11 of workpiece 10 clampings in electrolyzer 2 with metallic substance, connect the positive pole of direct supply 6.The knife bar 1 of this Screw tool electrode 12 is installed in the spring collet of main shaft of electrolysis lathe, spring tack and top electrode link again, and the main shaft that is insulation ground and electrolytic machine tool links, and top electrode connects the negative pole of direct supply 6, (all expressions among the figure).When carrying out electrochemical machining, adjusting lathe makes Screw tool electrode 12 enter workpiece 10 appropriate depth, making tool heads 2 immerse electrolytic solution and be machining gap with workpiece 10 cooperates, machining gap is supplied with competent electrolytic solution by electrolyte circulation system 9, connect direct supply 6, the metal of workpiece 10 is constantly by electrolytic corrosion, and electrolyte is taken away by electrolytic solution, under certain electrical guiding rule, control can reach corresponding processing request process period.
When using dextrorotation electrolysis reaming Screw tool electrode or dextrorotation electrolytic grinding Screw tool electrode, electrolytic machine tool drives this tool-electrode as shown in Figure 6, along M to rotation.
When using left-handed electrolysis reaming Screw tool electrode or left-handed electrolytic grinding Screw tool electrode, electrolytic machine tool drives this tool-electrode as shown in Figure 7, along N to rotation.
When using dextrorotation electrolysis reaming Screw tool electrode, when left-handed electrolysis reaming Screw tool electrode carries out electrochemical machining, suitably big machining gap should being arranged between this tool-electrode and the workpiece, guarantee that the two does not contact.
When use dextrorotation electrolytic grinding Screw tool electrode, when left-handed electrolytic grinding Screw tool electrode carries out electrochemical machining, because abrasive material is an insulation layer, the surface of the abrasive material of this tool-electrode should contact with workpiece.
Claims (7)
1, Screw tool electrode comprises knife bar (1) with electroconductibility and the tool heads (2) that links with knife bar, it is characterized in that the periphery of tool heads has spiral slot (3) and scroll (4) thereof.
2, Screw tool electrode according to claim 1 is characterized in that there is insulating abrasive material (5) on the surface of said scroll (4).
3, Screw tool electrode according to claim 1 is characterized in that said knife bar (1) and tool heads (2) are cylindrical, and the diameter of tool heads (d) is greater than the diameter (D) of knife bar.
4, Screw tool electrode according to claim 1 is characterized in that said knife bar (1) and tool heads (2) are cylindrical, and the diameter of tool heads (d) is less than the diameter (D) of knife bar.
5, Screw tool electrode according to claim 1 is characterized in that said knife bar (1) and tool heads (2) are cylindrical, and the diameter of tool heads (d) equals the diameter (D) of knife bar.
6,, it is characterized in that said spiral slot and scroll are left-handed shape according to claim 1,2,3 or 4 described Screw tool electrodes.
7,, it is characterized in that said spiral slot and scroll are dextrorotation shape according to claim 1,2,3 or 4 described Screw tool electrodes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 98249995 CN2362870Y (en) | 1998-12-30 | 1998-12-30 | Screw tool electrode |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 98249995 CN2362870Y (en) | 1998-12-30 | 1998-12-30 | Screw tool electrode |
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CN2362870Y true CN2362870Y (en) | 2000-02-09 |
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CN 98249995 Expired - Fee Related CN2362870Y (en) | 1998-12-30 | 1998-12-30 | Screw tool electrode |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103706900A (en) * | 2013-12-13 | 2014-04-09 | 常州工学院 | Cathode for use in numerical control electrolysis, turning and boring machining of pressure storing cavity |
CN105142838B (en) * | 2013-05-16 | 2017-05-03 | 三菱重工业株式会社 | Electrochemical machining tool, electrochemical machining system, and method of manufacturing perforated member |
CN108406018A (en) * | 2018-01-18 | 2018-08-17 | 南京航空航天大学 | Take into account the electrolysis milling machining tool cathode and electrolysis milling method of efficiency and precision |
CN108620699A (en) * | 2018-05-10 | 2018-10-09 | 上海交通大学 | Anti- short-circuit porous high-efficiency fliud flushing electrode for arc discharge processing |
CN109746533A (en) * | 2017-11-06 | 2019-05-14 | 南京航空航天大学 | Multi-channel discharge is atomized ablation and is ground combined machining method |
CN111805027A (en) * | 2020-07-20 | 2020-10-23 | 河南理工大学 | Spiral tool electrode and bipolar electrolytic milling and grinding method thereof |
CN112091339A (en) * | 2020-09-09 | 2020-12-18 | 河南理工大学 | Integrated spiral tool electrode and multi-potential electrolytic milling and grinding method thereof |
-
1998
- 1998-12-30 CN CN 98249995 patent/CN2362870Y/en not_active Expired - Fee Related
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105142838B (en) * | 2013-05-16 | 2017-05-03 | 三菱重工业株式会社 | Electrochemical machining tool, electrochemical machining system, and method of manufacturing perforated member |
US9889515B2 (en) | 2013-05-16 | 2018-02-13 | Mitsubishi Heavy Industries, Ltd. | Electrochemical machining tool, electrochemical machining system, and method for manufacturing perforated member |
CN103706900A (en) * | 2013-12-13 | 2014-04-09 | 常州工学院 | Cathode for use in numerical control electrolysis, turning and boring machining of pressure storing cavity |
CN109746533A (en) * | 2017-11-06 | 2019-05-14 | 南京航空航天大学 | Multi-channel discharge is atomized ablation and is ground combined machining method |
CN109746533B (en) * | 2017-11-06 | 2020-09-29 | 南京航空航天大学 | Multi-channel discharge atomization ablation grinding composite processing method |
CN108406018A (en) * | 2018-01-18 | 2018-08-17 | 南京航空航天大学 | Take into account the electrolysis milling machining tool cathode and electrolysis milling method of efficiency and precision |
CN108620699A (en) * | 2018-05-10 | 2018-10-09 | 上海交通大学 | Anti- short-circuit porous high-efficiency fliud flushing electrode for arc discharge processing |
CN108620699B (en) * | 2018-05-10 | 2019-11-19 | 上海交通大学 | Anti- short-circuit porous high-efficiency fliud flushing electrode for arc discharge processing |
CN111805027A (en) * | 2020-07-20 | 2020-10-23 | 河南理工大学 | Spiral tool electrode and bipolar electrolytic milling and grinding method thereof |
CN112091339A (en) * | 2020-09-09 | 2020-12-18 | 河南理工大学 | Integrated spiral tool electrode and multi-potential electrolytic milling and grinding method thereof |
CN112091339B (en) * | 2020-09-09 | 2021-11-02 | 河南理工大学 | Integrated spiral tool electrode and multi-potential electrolytic milling and grinding method thereof |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C19 | Lapse of patent right due to non-payment of the annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |