CN1243897A - Method and device for automatically judging dried level and making machine stop for clothes drier - Google Patents

Method and device for automatically judging dried level and making machine stop for clothes drier Download PDF

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CN1243897A
CN1243897A CN 99119576 CN99119576A CN1243897A CN 1243897 A CN1243897 A CN 1243897A CN 99119576 CN99119576 CN 99119576 CN 99119576 A CN99119576 A CN 99119576A CN 1243897 A CN1243897 A CN 1243897A
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value
heating
temperature
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鄢必让
秦建中
李瑞霞
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Abstract

A method for automatically judging the dried level of clothes and making machine stop for clothes drier features that the temp measurement is its basis and in the condition of stable temp the heating power and its change is used as base of judging dried level when it reaches its setting. The clothes drier based on said method uses automatic temp and power control technique, instead of humidity sensor. Its advantages are simple structure, low cost of sensor, long service life, easy control, correct judgement, saving energy, high efficiency and no damage to clothes.

Description

Dryer is declared method and the device of doing shutdown automatically
The present invention relates to the automatic control technology field of dryer, more specifically, relate to declaring automatically of dryer and do the method and the device of shutting down.
What general traditional dryer mode of heating adopted substantially is two groups of electric heater units, makes its break-make select, control the temperature height of watt level and control drying by the button on the operation control panel.Power as selection is big, and then power consumption is many, drying temperature height, fragile clothing; The power of selecting is little can to make the drying overlong time again.Thereby it is little to exist the power selection scope, can't select desired power and temperature in the drying process with changing.The time control of drying all is again to adopt timer arrangement, needs the user to estimate the drying time according to the situations oneself such as Different Weight, quality and moisture of clothing.The drying selection of time has been lacked, and clothing is not done, and need carry out the drying operation second time; Selection of time has been grown, and the clothing overdrying can produce high temperature, the infringement clothing, and power consumption is many, and drying efficiency is low.So the major defect of traditional dryer is that power, temperature are wayward, drying efficiency is low, can't use inconvenient according to drying degree autostop.
In recent years, in some higher gears dryers, adopt humidity sensor measurement to discharge the humidity of air,, judge the oven dry degree of the thing that is dried, thereby realize autostop control according to humidity.But adopt the error of general humidity sensor bigger, be subjected to the influence of environment easily, very difficult assurance is accurately shut down at work.The humidity sensor life-span is short in addition, price is high, has therefore improved the cost of dryer.
The metal shifting block that the dryer utilization that also has is installed in insulation in the drum by with contact with clothing; measure its resistance value and judge the wet degree of doing of clothing; control autostop with this; but this method can only be differentiated the degree of drying of surperficial clothing; be difficult for judging for mid portion or the agglomerating wet degree of doing of clothing that swathes, be difficult for accurately thereby cause to shut down sometimes.And need to use brushgear, this signal is caused control panel in drum, cause the equipment cost height, and be easy to generate fault.
The purpose of this invention is to provide a kind of new, be different from existing dryer and declare dried closing method, can rationally control heating power and temperature, efficient energy-saving is shut down accurately.
Further object of the present invention provides the dryer of declaring dried closing method by the dryer of the inventive method, and the valency of abandoning is expensive, the indirect measurement of the humidity sensor of weak effect or humidity, and is economical and easy to operate.
At the shortcoming of the above prior art, be devoted to not damage the clothing that is dried, improve drying efficiency, energy savings can accurately be shut down according to the user to the wet requirement of the different dry of clothing.Processes such as the inventor study for a long period of time, a large amount of different model dryers have been gathered under different clothes weights, differing texture, different drying temperature and varying environment condition, the moisture of clothing in the drying process, be its degree of drying and the relation of drying working time, determined that dryer is in a period of time of beginning drying, the clothing that is dried is very moist, import heating power in full, energy is mainly used in gasification clothing contained humidity, temperature and outlet air temperature rise seldom in the drying bucket, maintain reduced levels always.After this it is fewer and feweri that the thing that is dried contains moisture, and temperature rises thereupon, reach some temperature values after, for keeping temperature-resistant, diminish clothing in order to avoid temperature rises too high because moisture significantly reduces this moment, reduces power input for this reason.By the time clothing drying, the air themperature that the energy of input is used for entering drum entirely rises to required control temperature, and input power will remain unchanged.The relation curve of temperature and time and input power are to the time relation curve as shown in Figure 1 in this process.To different clothing quality, weight and moist degree, this curve shape is basic identical, just reaches in time on the slope to change to some extent.T on the curve o-t jSection, the moisture that clothing contains because hope is gasified as early as possible adds full power, is called the heating with full power district, t jPoint is the temperature adjusting point.t j-t dSection is called control region, and the control temperature stabilization is on a certain value, and input power progressively reduces, and can avoid the too high clothing that diminishes of barrel interior temperature, also effective use of energy sources more.t dPoint is a dry section later, is characterized in that input power is less, and remains unchanged substantially.Thus, enter control region after, can be used to judge the degree of drying of clothing of being dried according to the variation of this slope of a curve or input power value, promptly declare dried.
According to this result of study, the present invention declares and does the shutdown scheme and will be based upon and measure on temperature, thermostatic control, control power and the time basis, and with prior art in different fully with the scheme that detects humidity.
Technical scheme of the present invention is: a kind of dryer is declared the method for doing shutdown automatically, it is characterized in that following steps are arranged:
1. after dryer is started working, pick up counting, set heating power P from t=0 F, detect in the drying bucket or temperature T in the air-out air channel t, obtain T tVariation relation to time t;
2. set regulating and controlling temperature T s
3. detect T s-T t>T The j ΔThe time full power P to set FHeating, wherein T The j ΔFor arriving the temperature control tolerance of check point;
4. at t=t jThe time detect T s-T t≤ T The j Δ, arrive check point;
5. adjust heating power P, keep | T t-T s|≤T Δ
6. fix time and detect at interval the heating power value, be equal to or less than shutdown performance number P NW time of regulation when detected power has sIn time, shut down.
Above-mentioned general T The j ΔGet (0.5~2.5) ℃; NW can be made as 3-6; T ΔDetermined by temperature control part quality and the intrinsic parameter of heating system, generally can be reached T Δ≤ 2 ℃; P sThe decision of value see below.
Described technical scheme can have several modification.
One of modification be described 6. step can replace
6. fix time and detect the heating power value at interval, as this performance number P tWith performance number P last time T-1Difference have the NW (NW can be set at 3~6) of regulation inferior less than P ΔIn time, shut down.P ΔThe numerical value deciding means see below.
Two of modification be described 6. step can replace
6. from arriving check point t=t jRise, pass through t downtime again gShut down the back.
This flexible program basis is time t jReflected and relevant rate of drying and the degree of parameter such as bucket underwear material ground, quantity, easy dryness matter, control temperature, heating power size in full, therefore can judge that by this time the degree of drying that reaches expection requires the time t that also needs g, with this time t gAs declaring dried foundation.According to inventor's etc. research, to correlated conditions such as most clothings, this time can be (0.5-2.0) t j
Three of modification is that above each method scheme is comprehensive, and promptly this flexible program can at first select for use above any scheme then to use other kind scheme then.Just can use in above basic scheme and modification one, two schemes at least two kinds successively, its step is 1. to arrive 5. each step except that above the, and the 6. the step is:
6. select in following three steps at least two for use according to any order, finish the back at selected final step and shut down:
I fixes time and at interval detects the heating power value, has NW its front and back secondary detection of regulation to be less than the value P of regulation to the difference of performance number Δ
Ii fixes time and at interval detects the heating power value, has to reach the P that measured value equals to preset NW time of regulation sValue;
Iii is from reaching check point t=t jElapsed time t more later on g
Also can increase the arrangement step before the shutdown operation of all above each schemes: stop heating, blow a cold wind over, drum replaces the rotating fixed time, and for example 3-5 minute, shut down the back.
The detection of all above schemes and the method that changes the heating power value except that with conventional calculate with electric current and voltage can also for: in fixing time at interval, change the heating of heater and stop the dutycycle of heat time heating time, according to the ratio and the big or small calculating of the full power heating power of dutycycle.
Fix time and to be generally 400-180000ms according to the different model value of dryer at interval.
Technical scheme about dryer is:
A kind of dryer apparatus of using dryer of the present invention to declare dried closing method automatically, comprise power supply, start stop apparatus, CPU, clock, power control section, motor fan control part, heating part and motor fan is characterized in that also comprising temperature detecting part, temperature control part, reach and set the parameter input port;
The setting parameter that presets and import comprises at least sets check point temperature value T s, heating power selective value P F, and control mode C F(extremely driedly, very dried, dried, little do, flatiron, regularly); Store each setting T in the CPU The j Δ, T Δ, P s, P Δ, t gAnd NW;
Temperature detecting part is located in the dryer air-out air channel, by CPU at the temperature signal T of temperature control part with its detection tWith setting value T sDifference and T The j ΔRelatively, to determine regulation and control time t j, and the power that makes power control section control the heating part in the working time thereafter guarantees all the time | T t-T s|≤T ΔCPU regularly detects heating part power and makes and shut down performance number P sRelatively; CPU regularly detect heating part power and last time the detection power value difference and P ΔRelatively; To timing heat time heating time, and make regulation and control back heat time heating time and t gCompare; Specify the start stop apparatus action to shut down according to comparative result.
The dryer apparatus of the inventive method and Using such method is declared dried the shutdown by detected temperatures; abandon the structure that precision is low, price is expensive, need be complicated, the humidity sensor control method of the insecure brushgear of operation, thus simple in structure, the accuracy of detection height; control easily; detector is inexpensive, and the life-span is long, declares to do and shuts down accurately; and control mode is various, flexible; the needs that adapt to different dryings are relatively, little to operator's experience dependence.In addition, because do not make barrel interior temperature too high, energy-conservation, the drying efficiency height does not decrease clothing, is advantage of the present invention yet.The control of dryer of the present invention and operation can adapt to different heating sources, make that dryer DEVELOPMENT PROSPECT of the present invention is very wide.
Fig. 1 is dried in the thing dry run temperature in the dryer air-out air channel and heating power and drying time chart in the dryer.
Fig. 2 is the formation block diagram of dryer of the present invention.
Fig. 3 is the first embodiment workflow diagram of dryer of the present invention.
Fig. 4 is the local workflow diagram of second embodiment of dryer of the present invention.
Fig. 5 is the local workflow diagram of the 3rd embodiment of dryer of the present invention.
Describe embodiment below with reference to accompanying drawing, can further understand essence of the present invention thus.
Fig. 2 is the block diagram that dryer of the present invention constitutes.
Its formation of various embodiments of the present invention is consistent, and as shown in Figure 2, first embodiment is that the basic scheme by the inventive method operates, the flow chart of drying process when Fig. 3 is its operation.Dryer comprises CPU, temperature detecting part, temperature control part, power control section, motor fan control part, heating part, motor fan and setting parameter input terminal; Power supply and clock add relevant each one, the start and stop of start stop apparatus control dryer.The explanation by following workflow of the function of each several part and the annexation between them is with fully aware of.
The change of performance number and detection realize in order to following method: because of the Power Regulation mode is to use the zero adjustment mode, under cycle regular hour, change and connect and the duty ratio of time that turn-offs heater, statistics waveform number n heating cycle can calculate actual heating power according to flat-out size.For example: selected cycle regular hour is 400ms, every 20ms is a complete sine wave period (power supply of 50Hz), can form by 20 sinusoidal period in cycle regular hour like this, change the dutycycle of heater make-and-break time respectively, as 20: 0,19: 1,18: 2 etc., if total power is 2000W, then corresponding power such as following table:
The actual heating power P of dutycycle 020: 0 2000W P 119: 1 1900W P 218: 2 1800W P 317: 3 1700W P 416: 4 1600W P 515: 5 1500W P 614: 6 1400W P 713: 7 1300W P 812: 8 1200W P 911: 9 1100W P 1010: 10 1000W P 119: 11 900W P 128: 12 800W P 137: 13 700W P 146: 14 600W P 155: 15 500W P 164: 16 400W P 173: 17 300W P 182: 18 200W P 191: 19 100W P 200: 20 0W
Described setting parameter comprises T s(by room temperature~55 ℃ selection); Heating power selective value P F, P F=a P N, P NBe the specified heating power of dryer, this example is 2000 watts, and a=50% to 100% every 10% being one grade, selects in 6 grades totally.
The Ps value is according to selected T in various embodiments of the present invention s, C FBy the software assignment, as following table:
Figure A9911957600091
P ΔValue also be to set P in the program Δ=(0.1-0.3) P s, the t in addition of program setting The j Δ=0.5-2 ℃; NW=3-6, NW=3 in this example.
Workflow is as follows:
Press Fig. 3, setting parameter input terminal is differentiated in the back (S1) of starting working, and whether existing numerical value is keyed in (S2), wherein this example is had at least the power P of selecting for use F, the promptly selected required use power of this drying operation; The check point temperature value T that sets sControl mode C FAs not having each setting value to exist, program is by about definite value (P F=1800W, C F=very dried, T s=45 ℃) (S3), enter S4 then, the start stop apparatus action, dryer enters drying work.The full power P of heating part to set FAlternately rotating work of heat supply, drum, blower fan running air blast (S5).
Timing begins (S6), and the value (S7) of record heating power P detects initial temperature To (S8).
Clothing or that put into is the clothing of drying, then full power P is not dried in bucket FNot having after the heating can vaporized moisture, and temperature is with fast rising in the bucket, and this situation should be shut down.Increase by a segment protect flow process (S9-S11) for avoiding that this kind situation takes place outside the groundwork program in this example, promptly S9 at first provides predetermined setting-up time t p, this example is 3 minutes, detected temperatures T after this time P(S10), if this temperature surpasses a definite value Δ T, it is 10 ℃ in this example.(S11), will change S12 over to, promptly cut off the heating part power supply and stop heating (S12) to the collating program of S14.Through certain hour blowing cooling, for example the 3-5 branch is decided to be 5 minutes in this example again, and dryer is alternately rotating (S13) repeatedly, shuts down (S14) power cut-off afterwards.As do not produce the result who surpasses 10 ℃ of temperature rises at S11, enter S15, differentiate temperature T at that time repeatedly tWith design temperature T sDifference whether be not more than T The j Δ, in this example be 2 ℃.Up to T s-T t≤ T The j Δ, record regulation and control time t j(S16), differentiate temperature T at that time more repeatedly tWhether more than or equal to setting value T s(S17), up to reaching T t〉=T s, heating power P is reduced (S18), repeatedly minute at interval in heating power P, and with setting value P sMore whether be higher than this P sValue (S19), as be higher than this value continuation at maintenance T sReduce heating power (S17-S18) under the condition, satisfy P≤P up to NW time (this example is 3 times) sChange shutdown procedure over to, promptly shut down power cut-off behind the S12-S14.
Second embodiment of the invention operates according to modification 2 schemes of the present invention, and than first embodiment, the formation of dryer is identical, and workflow slightly changes, and referring to Fig. 4, not existing together has:
S2, for example the parameter C of input F=05 o'clock, dryer was pressed t g=(0.5-2.0) t jPreset a t gValue.
Other do not exist together is S19 ' replacement S19, and S19 ' detects t repeatedly, and makes t-t jWith t gRelatively; T-t whether j≤ t sIf comparative result continues the step of the reduction input power of S17-S18, up to satisfying t-t for not j≤ t gCondition changes shutdown procedure S12-S14 over to.This local workflow is seen Fig. 4.
Third embodiment of the invention is that the scheme of the modification 1 of corresponding the inventive method operates, and is the same with first embodiment, and difference is several relevant steps in the workflow.Can obtain P according to the setting parameter of importing among the S2 sAnd can be by P Δ=(0.1~0.3) P s, preset and set P Δ, this example is pressed P Δ=0.2P sReplace S19 with the S19 first embodiment comparison there ".
S19 " detects the input power P in fixing time at interval repeatedly t, and will with last detected value P T-1Difference with the setting value P ΔMore whether exceed, as exceed and then continue keeping T sUnder the condition, reduce input power, and repeat this operation (S17-S18), otherwise, as P t-P T-1≤ P Δ, satisfy P up to NW time (this example is 3 times) t-P T+1≤ P Δ, change shutdown procedure over to, promptly change S12-S14 over to, shut down power cut-off.This local workflow is seen Fig. 5.
Fourth embodiment of the invention is corresponding to the running of the scheme of the modification 3 of the inventive method, and is same, also be on workflow, have do not exist together for S19 by S19, substitute:
S19 adopts S19 successively, S19 ', S19 " at least two arbitrarily, last differentiation work is finished and is changed shutdown procedure S12-S14, power cut-off over to.This local workflow no longer illustrates.

Claims (10)

1. a dryer is declared the method for doing shutdown automatically, it is characterized in that following steps are arranged:
1. after dryer is started working, pick up counting input heating power P from t=0 F, detect in the drying bucket or temperature T in the air-out air channel t, obtain T tVariation relation to time t;
2. set regulating and controlling temperature T s
3. detect T s-T t>T The j ΔThe time full power P to set FHeating, wherein T The j ΔFor arriving the temperature control tolerance of check point;
4. at t=t jThe time detect T s-T t≤ T The j Δ, arrive check point;
5. adjust heating power P, keep | T t-T s|≤T Δ
6. fix time and detect at interval the heating power value, be equal to or less than the shutdown power P NW time of regulation when detected power has sIn time, shut down.
2. according to the method for claim 1, it is characterized in that described the 6. step be: fix time and detect the heating power value at interval, when the front and back secondary detection has NW time of regulation less than the value P that presets to the difference of performance number ΔIn time, shut down.
3. according to the method for claim 1, it is characterized in that described the 6. step be: adjust a some t=t from arriving jRise, again through default time t gShut down the back.
4. according to the method for claim 1, it is characterized in that described the 6. step be to select in following three steps at least two for use according to any order:
I; Fix time and detect at interval the heating power value, the front and back secondary detection has to the difference of performance number and is less than default value P NW time of regulation Δ
Ii; Fix time and at interval detect the heating power value, have to reach the P that measured value is equal to or less than defined NW time of regulation sValue;
Iii; From reaching check point t=t jPass through later the time t of defined again gTime;
After finishing, above-mentioned last differentiation work shuts down.
5. according to a method described in the claim 1-4, it is characterized in that 1. and the 2. also have following steps between the step described the:
1. ' at definite value time t=t pThe time detected temperatures T p, as T pWith initial temperature T oDifference surpass designated value Δ T, then shut down; As be no more than step after carrying out;
6. a method according to claim 5 is characterized in that described T The j Δ=(0.5-2.0) ℃; NW=3-6; t g=(0.5-2.0) t jP Δ=(0.1-0.3) P st p=3 minutes; Δ T=10 ℃; T Δ=2 ℃.
7. a method according to claim 5 is characterized in that described shutdown operation may further comprise the steps:
1) stops heating; 2) blowing; 3) drum is rotating 3-5 minute repeatedly; 4) stop.
8. according to described method among the claim 1-4, the change and the detection method that it is characterized in that described power are: recently change heating power at timing every the duty of interior change heater switching, according to duty cycle rates by when heating statistics wave period quantity and select power P for use FSize is calculated and is added the hot merit value,
9. according to the dryer apparatus of any described method among the claim 1-4, comprise power supply, start stop apparatus, CPU, clock, power control section, motor fan control part, heating part, reach motor fan, it is characterized in that also comprising temperature detecting part, temperature control part, reach and set the parameter input port; The parameter that setting was set and preset in input comprises setting check point temperature value T at least s, regulating and controlling temperature detects tolerance T The j Δ, thermostatically controlled temp tolerance T Δ, heating power selective value P F, control method C F, input power is declared dried value P s, value P is done in declaring that input power changes Δ, set to declare and do time t gTemperature detection is located in the dryer air-out air channel, by CPU in temperature control part with its temperature signal T tWith setting value T sDifference and T The j ΔRelatively, to determine t j, and in the working time thereafter, make power control section control the power of heating part, and keep | T t-T s|≤T ΔCPU regularly detects heating part power and makes and P sRelatively; Regularly detect heating part power with last time detected value difference with set value P ΔRelatively; To timing heat time heating time, make heat time heating time and setting-up time t after the regulation and control gRelatively; Specify the start stop apparatus action to shut down according to comparative result.
10. according to claim 9 and described dryer, it is characterized in that the t that fixes time after coming into operation pThe time detected temperatures T p, differentiate T pWith initial temperature T oDifference whether surpass designated value Δ T, surpass then and shut down, be no more than and then carry out later control step; Described shutdown operation is to stop heating earlier, and blowing and drum continue alternately to shut down after rotating 3-5 minute repeatedly.
CN 99119576 1999-09-06 1999-09-06 Method and device for automatically judging dried level and making machine stop for clothes drier Expired - Fee Related CN1107761C (en)

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CN100360735C (en) * 2003-08-12 2008-01-09 Lg电子株式会社 Method for controlling clothing drier
CN100476063C (en) * 2003-12-09 2009-04-08 林内株式会社 Clothes dryer
CN100523359C (en) * 2005-02-02 2009-08-05 昆山科技大学 Energy-saving automatic cut-off method for electric-heating dryer
CN1715541B (en) * 2004-06-28 2010-05-05 乐金电子(天津)电器有限公司 Drier and its control method
CN101153455B (en) * 2006-08-29 2011-02-23 Lg电子株式会社 Pedestal dryer
CN101831781B (en) * 2009-03-10 2012-07-25 苏州三星电子有限公司 Automatic drying method of drum washing machine
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CN100360735C (en) * 2003-08-12 2008-01-09 Lg电子株式会社 Method for controlling clothing drier
CN100476063C (en) * 2003-12-09 2009-04-08 林内株式会社 Clothes dryer
CN1715541B (en) * 2004-06-28 2010-05-05 乐金电子(天津)电器有限公司 Drier and its control method
CN100523359C (en) * 2005-02-02 2009-08-05 昆山科技大学 Energy-saving automatic cut-off method for electric-heating dryer
CN101153455B (en) * 2006-08-29 2011-02-23 Lg电子株式会社 Pedestal dryer
CN101970747B (en) * 2008-03-13 2012-09-12 松下电器产业株式会社 Method for controlling drying of clothes and dryer for clothes
CN101831781B (en) * 2009-03-10 2012-07-25 苏州三星电子有限公司 Automatic drying method of drum washing machine
CN103184674A (en) * 2011-12-31 2013-07-03 勤益科技大学 Clothes dryer and drying method
CN105401385A (en) * 2015-10-23 2016-03-16 珠海格力电器股份有限公司 Heating method, heating device and washing machine
CN106012411A (en) * 2016-06-30 2016-10-12 无锡小天鹅股份有限公司 Drying control method of washing machine and washing machine
CN106012411B (en) * 2016-06-30 2019-01-04 无锡小天鹅股份有限公司 The drying control method and washing machine of washing machine
CN107587328A (en) * 2017-09-18 2018-01-16 上海花猫环境科技有限公司 The intelligence control system and method for a kind of dryer
CN111197259A (en) * 2018-10-30 2020-05-26 无锡飞翎电子有限公司 Drying control method and device and washing machine
CN112080914A (en) * 2020-08-18 2020-12-15 广州视源电子科技股份有限公司 Clothes care machine control method, device, medium and clothes care machine
CN113417123A (en) * 2021-07-23 2021-09-21 珠海格力电器股份有限公司 Clothes drying control method, clothes dryer and storage medium

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