CN1243089A - System for producing different products in small amount on one production line - Google Patents
System for producing different products in small amount on one production line Download PDFInfo
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- CN1243089A CN1243089A CN 99102178 CN99102178A CN1243089A CN 1243089 A CN1243089 A CN 1243089A CN 99102178 CN99102178 CN 99102178 CN 99102178 A CN99102178 A CN 99102178A CN 1243089 A CN1243089 A CN 1243089A
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Abstract
To enable small lot multi-production by efficiently adjusting the flow of a production line, using a bar code and various sensors. This single line small lot multi-production system includes: a main control part for controlling a system; first sensors for detecting the delivery of a product to a conveyer; first bar code readers for transmitting bar code information on the product to the main control part; second sensors for detecting the product arrived at the assembling position; second bar code readers for transmitting the bar code information on the product to the main control part; a robot for assembling the product in accordance with a control command from the main control part; and a robot controlling-controller for controlling the robot in accordance with the control command from the main control part; and a third sensor.
Description
The present invention relates to be used on a manufacturing line, making slightly the system of different product, this manufacturing line is used in the manufacturing equipment that utilizes belt conveyor, particularly by control a kind of system that is used for making slightly different product on a manufacturing line of manufacturing line flow process effectively with bar code and different sensors.
Use the system of belt conveyor and bar code to be disclosed in U.S. Patent No. 4,850, in 104,5,190,162 and 5,634,562.U.S. Patent No. 4,850, the method and apparatus of the various operations (for example testing and/or revise printed circuit board (PCB) etc.) that 104 shaping, automation and the controls that relate to different product are carried out, this device comprises one or more workstations and transmits the delivery unit of product, and these products between these workstations are operated needed other parts.Product is installed in the carrier of being convenient to mix the product of different size and shape and needn't regulate the standard of belt conveyor (carrier).Other parts that use are transmitted by identical belt conveyor.This device also comprise be used for interim storage products and other parts with each relevant buffer stage in station, and the distribution control system of being convenient to concurrent processing variety classes product according to dynamic priority hierarchical system and preemptive schedule technology.U.S. Patent No. 5,190,162 relate to the machine of the letter sorting packing (sorting package) with special-purpose bar code identification, packing is accommodated in importings (induction) and stand and imports belt conveyor and make each packing pass through (gate) with the interval of being scheduled at the door that packing moves to by actuator drives.This packing is driven along the slip blade with slide plate door movably by connecting gear, this slide plate door (trap door) and the high position of slip blade alignment and slip blade in provide between the low level of opening, be used to make this packing to fall from guide yoke.US Patent 5,634,562 relate to utilized that computer-controlled belt conveyor transfer path separates, method and apparatus that charging and the product that will pile up sort.The belt conveyor transfer path comprises feed mechanism, separation and output.Feed mechanism comprises that partly feed mechanism belt conveyor and feed roller are used to control downstream operation and enter separating part, separating part comprise on the clinoplane that is arranged on lateral inclination a plurality of individually with the friction feed roller of selectivity control.
On the other hand, utilize the system of above-mentioned said conventional belt conveyor to have the structure that in a manufacturing line, to make a kind of product.Conveyer system comprises the parts feeding part, with the system of the parts assembled product that provides and the output of cross-check sum output products.Letter sorting product when bar code is mainly used in and transmits, or append to bar code on the parts in parts feeder office and be used for sorting component.Yet, owing to utilize the Manufacturing System Design of this conventional belt conveyor must be suitable for making in large quantities the product of several types, make the comformability of the system that makes different product slightly very difficult.That is,, must provide the independent manufacturing line of making each product in order to make different products slightly, therefore, the problem that exists the facility load expense to increase.
In order to address the above problem, an object of the present invention is to provide a kind of system that on a manufacturing line, makes dissimilar products slightly, can make different products slightly by controlling the manufacturing line flow process effectively with bar code and different sensors.
Therefore, in order to achieve the above object, provide a kind of system that makes dissimilar products on a manufacturing line slightly, its assembling and manufacturing is characterized in that by the product that belt conveyor transmits this system comprises; The monitor (supervisor) of control total system; The pre-position, the left and right sides that is installed in belt conveyor is used for testing product and enters into first sensor on the belt conveyor; The pre-position, the left and right sides that is installed in belt conveyor is used to read the bar code of the product that enters and bar code information is sent to first bar code reader of monitor; The pre-position, the left and right sides that is installed in belt conveyor is used for second sensor that testing product arrives rigging position place on the belt conveyor; The pre-position, the left and right sides that is installed in belt conveyor is used to read bar code that arrives the product of rigging position on the belt conveyor and second bar code reader that the information of bar code is sent to monitor; A side that is installed in belt conveyor is used for the manipulator of basis corresponding to the control command assembled product of the monitor of the information that transmits from first and second bar code readers; The predetermined portions that is installed in manipulator is controlled the manipulator controller of mechanical chirokinesthetic control according to the control command of monitor; And the predetermined portions that is installed in manipulator arrives the 3rd sensor of the product of rigging position and rigging position, mounting structure etc. when being used to be identified in assembled product.
In sum, advantage of the present invention is only to change the information relevant with product of reading by bar code reader and the program of setting-up procedure just can be assembled the product of different needs type.
By preferred embodiments of the present invention will be described in detail with reference to the annexed drawings, it is more obvious that above-mentioned purpose of the present invention and advantage will become.
Fig. 1 schematically shows the structure transparent view of making the system of dissimilar products according to the present invention on a manufacturing line slightly;
Fig. 2 is the circuit diagram of Fig. 1 system; And
Fig. 3 A and Fig. 3 B show the diagram of circuit of the operation order of Fig. 1 system.
With reference to Fig. 1 and 2, the system that makes dissimilar products according to the present invention on a manufacturing line slightly comprises the control assembling and makes the monitor 101 of the total system of the product that is transmitted by belt conveyor 100, and the pre-position, the left and right sides that is installed in belt conveyor 100 is used for testing product and enters into first sensor 102a and 102b on the belt conveyor 100; The pre-position, the left and right sides that is installed in belt conveyor 100 is used to read the bar code of the product that enters and bar code information is sent to first bar code reader 103a and the 103b of monitor 101; The pre-position, the left and right sides that is installed in belt conveyor 100 is used for second sensor 104a and the 104b that testing product arrives rigging position place on the belt conveyor 100; The pre-position, the left and right sides that is installed in belt conveyor 100 is used to read bar code that arrives the product at rigging position place on the belt conveyor 100 and second bar code reader 105a and the 105b that bar code information is sent to monitor 101; A side that is installed in belt conveyor 100 is used for according to the manipulator 106 corresponding to the control command assembled product of the monitor 101 of the information that transmits from the first and second bar code reader 103a and 103b; Be installed in the manipulator controller 107 of the predetermined portions of manipulator 106 according to the control of control command control manipulator 106 motions of monitor 101; And the predetermined portions that is installed in manipulator 106 arrives the 3rd sensor 108 of the product of rigging position and rigging position itself, mounting structure etc. when being used to be identified in assembled product.
Here, preferably use ultrasonic transduter as the first and second sensor 102a, 102b, 104a and 104b, imageing sensor is used as the 3rd sensor 108.About the type of product, parts and the setting-up procedure relevant with the product assembling etc. are coded in the bar code.That is, the different information relevant with product are predetermined by workman or production line operation person, and it is coded in the bar code, and bar code is affixed on the product.In addition, for preventing to be made a mistake when identification appends to bar code on the product by the first and second bar code reader 103a, 103b, 105a and 105b, the moving velocity of belt conveyor 100 is controlled on the constant speed.Certainly, by the moving velocity of workman or the predetermined belt conveyor 100 of system operator, and be input in the monitor 101.
Now, referring to figs. 1 to 3 the explanation have above said structure according to operation of on a manufacturing line, making the system of dissimilar products slightly of the present invention.
Referring to figs. 1 to 3, at first, when product entered on the belt conveyor 100, first sensor (ultrasonic transduter) 102a and 102b detected entering of product and notify monitor 101 (step 301).Then, monitor 101 order first bar code reader 103a and 103b read the bar code (step 302) of product.Therefore, the first bar code reader 103a and 103b read the bar code that is transmitted through the product of first sensor 102a and 102b by belt conveyor 100, and the information of reading is sent to monitor 101 (step 303).That is, the first bar code reader 103a and 103b read the type that is written in relevant product in the bar code, assemble information such as relevant parts and setting-up procedure with product, and send it to monitor 101.Then, monitor 101 information storage that the parts that need with assembled product are relevant with order is in the energy disperser (not shown) of the manipulator controller 107 of control (step 304).When product continued by the rigging position on belt conveyor 100 transmission and the arrival belt conveyor 100, second sensor (ultrasonic transduter) 104a and 104b detected the rigging position that product arrives, and notice monitor 101 (step 305).Then, monitor 101 order second bar code reader 105a and 105b read the bar code (step 306) of product.Therefore, the second bar code reader 105a and 105b read the bar code of product, and the information of reading is sent to monitor 101 (step 307).Then, monitor 101 is translated the information that is transmitted by the second bar code reader 105a and 105b, and the result is sent to the controller 107 (step 308) of control manipulator.The controller 107 of control manipulator is compared the information of monitor 101 translations and transmission with the information in being stored in energy disperser, and whether the resolution information relevant with the product that needs exists.Simultaneously, the 3rd sensor (imageing sensor) 108 is discerned the shape of products and it is sent to the controller 107 of control manipulator, signal that controller 107 translations of control manipulator transmit and the shape of understanding product.Then, mechanical hand-guided controller 107 is compared the information of understanding with the product information in being stored in energy disperser, and differentiates whether the product that transmits is the product (step 309) that needs.That is, imageing sensor 108 and bar code information are used to differentiate the product of needs.During described resolution, when the product that transmits is the product that needs, the controller 107 of control manipulator sends the driving order to each drive part of manipulator 106, and therefore, manipulator 106 comes assembled product (step 310) according to the parts and the order information that are stored in the energy disperser.At this moment, the shape of the 3rd sensor 108 identification rigging positions and product etc., and transfer them to the controller 107 of controlling manipulator, the controller 107 of control manipulator is stored in them in the memory device (not shown).
On the other hand, in the resolution process of step 309, when the product that transmits was not the product that needs, the controller 107 of control manipulator identified in the transmission of previous step or assembling and makes a mistake, and with described true notice monitor 101.Then, monitor 101 sends an instruction to conveyor drive 201 allows the product that makes a mistake pass through, and conveyor drive 201 receives instruction and drives belt conveyor 100 again.Therefore, make a mistake and just the product on belt conveyor 100 by manipulator 106 it is passed through, and be sent to independent location storage (step 311).
Only change read with 105b by bar code reader 103a, 103b, 105a with the relevant bar code information of above said control step, be product information, the data bank relevant, setting-up procedure program etc. with product, can be with the product of a conveyer system assembling different needs.
As mentioned above, only change the product that the bar code information read by bar code reader, setting-up procedure program etc. just can be made several types slightly owing on a manufacturing line, make the system of dissimilar products slightly according to the present invention, this operation is undertaken by a conveyer system, and its advantage is to reduce the fringe cost that the conventional system that will make dissimilar products is in large quantities changed into system's needs of making dissimilar products slightly.
Claims (4)
1. system that on a manufacturing line, makes dissimilar products slightly, this system's assembling and make the product that is transmitted by belt conveyor is characterized in that this system comprises:
One monitor is used to control total system;
First sensor, the pre-position, the left and right sides that it is installed in belt conveyor is used to detect the product that enters on the belt conveyor;
First bar code reader, the pre-position, the left and right sides that it is installed in belt conveyor is used to read the bar code of the product that enters and bar code information is sent to monitor;
Second sensor, the pre-position, the left and right sides that it is installed in belt conveyor is used to detect the product that arrives rigging position place on the belt conveyor;
Second bar code reader, the pre-position, the left and right sides that it is installed in belt conveyor is used to read the bar code of the product of rigging position on the arrival belt conveyor and bar code information is sent to monitor;
Manipulator, the side that it is installed in belt conveyor are used for coming assembled product according to the control command corresponding to the monitor of the information that transmits from first and second bar code readers;
The controller of control manipulator, it is installed in the motion of the predetermined portions of manipulator according to the control command control manipulator of monitor; And
The 3rd sensor arrives the product of rigging position and rigging position, mounting structure etc. when the predetermined portions that it is installed in manipulator is used to be identified in assembled product.
2. according to the system that on a manufacturing line, makes dissimilar products slightly of claim 1, it is characterized in that first and second sensors are ultrasonic transduters.
3. according to the system that on a manufacturing line, makes dissimilar products slightly of claim 1, it is characterized in that the 3rd sensor is an imageing sensor.
4. according to the system that on a manufacturing line, makes dissimilar products slightly of claim 1, it is characterized in that being written in the bar code with the information such as type, parts and setting-up procedure of product being assembled relevant product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99102178 CN1243089A (en) | 1998-07-27 | 1999-02-10 | System for producing different products in small amount on one production line |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR30214/1998 | 1998-07-27 | ||
| CN 99102178 CN1243089A (en) | 1998-07-27 | 1999-02-10 | System for producing different products in small amount on one production line |
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| Publication Number | Publication Date |
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| CN1243089A true CN1243089A (en) | 2000-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 99102178 Pending CN1243089A (en) | 1998-07-27 | 1999-02-10 | System for producing different products in small amount on one production line |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100377160C (en) * | 2004-02-13 | 2008-03-26 | 鸿富锦精密工业（深圳）有限公司 | Bar code automatic scanning system and method |
| CN100416587C (en) * | 2005-12-29 | 2008-09-03 | 张荣宝 | Bar code identification based product inspection method, system, and its apparatus |
| CN101143654B (en) * | 2006-09-12 | 2012-03-28 | 西门子公司 | Aircraft baggage conveyor facility |
| CN101160251B (en) * | 2005-04-18 | 2012-05-23 | 西德尔合作公司 | Device for driving load conveyors or transporters |
| CN104648959A (en) * | 2014-12-18 | 2015-05-27 | 安徽安泰新型包装材料有限公司 | Material conveying system for quality inspecting machine and realization method of material conveying system for quality inspecting machine |
| CN104677653A (en) * | 2013-11-29 | 2015-06-03 | 达丰(上海)电脑有限公司 | Automatic test system |
| CN104932461A (en) * | 2015-05-06 | 2015-09-23 | 天弘（东莞）科技有限公司 | Automatic burning control system and control method thereof |
| CN105210468A (en) * | 2013-02-26 | 2015-12-30 | 富士机械制造株式会社 | Manufacturing device, manufacturing management system and manufacturing control program |
| CN107598568A (en) * | 2017-11-02 | 2018-01-19 | 广东英得尔实业发展有限公司 | A kind of car refrigerator automatic production line |
| CN107984235A (en) * | 2017-12-25 | 2018-05-04 | 湖州默顿快速电梯有限公司 | Door of elevator intelligent robot production line |
| CN108127298A (en) * | 2017-12-25 | 2018-06-08 | 湖州默顿快速电梯有限公司 | Elevator welding sequence robot production line |
| CN109176009A (en) * | 2018-11-06 | 2019-01-11 | 重庆大学 | Precision circle reason retarder Intelligent assembly system |
| CN109465205A (en) * | 2018-11-20 | 2019-03-15 | 上海发那科机器人有限公司 | A kind of the dynamic sorting system and method for sorting of view-based access control model identification technology |
| CN110364468A (en) * | 2019-06-21 | 2019-10-22 | 华南理工大学 | A kind of LED core sheet positioning method suitable for automatic feed mechanism |
| CN110884269A (en) * | 2019-12-13 | 2020-03-17 | 济南蓝海印刷有限公司 | High-precision automatic printing machine information identification system based on external bar code |
| CN111673457A (en) * | 2020-07-03 | 2020-09-18 | 中国计量大学 | Automatic assembly and assembly device for diaphragm type gas meter structural part |
| CN111717634A (en) * | 2020-05-29 | 2020-09-29 | 东莞领益精密制造科技有限公司 | Accessory information association device, system and method |
-
1999
- 1999-02-10 CN CN 99102178 patent/CN1243089A/en active Pending
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100377160C (en) * | 2004-02-13 | 2008-03-26 | 鸿富锦精密工业（深圳）有限公司 | Bar code automatic scanning system and method |
| CN101160251B (en) * | 2005-04-18 | 2012-05-23 | 西德尔合作公司 | Device for driving load conveyors or transporters |
| CN100416587C (en) * | 2005-12-29 | 2008-09-03 | 张荣宝 | Bar code identification based product inspection method, system, and its apparatus |
| CN101143654B (en) * | 2006-09-12 | 2012-03-28 | 西门子公司 | Aircraft baggage conveyor facility |
| CN105210468B (en) * | 2013-02-26 | 2018-06-12 | 富士机械制造株式会社 | Manufacturing device, manufacturing management system and computer-readable recording medium |
| CN105210468A (en) * | 2013-02-26 | 2015-12-30 | 富士机械制造株式会社 | Manufacturing device, manufacturing management system and manufacturing control program |
| CN104677653A (en) * | 2013-11-29 | 2015-06-03 | 达丰(上海)电脑有限公司 | Automatic test system |
| CN104648959A (en) * | 2014-12-18 | 2015-05-27 | 安徽安泰新型包装材料有限公司 | Material conveying system for quality inspecting machine and realization method of material conveying system for quality inspecting machine |
| CN104932461A (en) * | 2015-05-06 | 2015-09-23 | 天弘（东莞）科技有限公司 | Automatic burning control system and control method thereof |
| CN107598568A (en) * | 2017-11-02 | 2018-01-19 | 广东英得尔实业发展有限公司 | A kind of car refrigerator automatic production line |
| CN108127298A (en) * | 2017-12-25 | 2018-06-08 | 湖州默顿快速电梯有限公司 | Elevator welding sequence robot production line |
| CN107984235A (en) * | 2017-12-25 | 2018-05-04 | 湖州默顿快速电梯有限公司 | Door of elevator intelligent robot production line |
| CN109176009A (en) * | 2018-11-06 | 2019-01-11 | 重庆大学 | Precision circle reason retarder Intelligent assembly system |
| CN109465205A (en) * | 2018-11-20 | 2019-03-15 | 上海发那科机器人有限公司 | A kind of the dynamic sorting system and method for sorting of view-based access control model identification technology |
| CN110364468A (en) * | 2019-06-21 | 2019-10-22 | 华南理工大学 | A kind of LED core sheet positioning method suitable for automatic feed mechanism |
| CN110364468B (en) * | 2019-06-21 | 2022-02-15 | 华南理工大学 | LED chip positioning method suitable for automatic feeding mechanism |
| CN110884269A (en) * | 2019-12-13 | 2020-03-17 | 济南蓝海印刷有限公司 | High-precision automatic printing machine information identification system based on external bar code |
| CN111717634A (en) * | 2020-05-29 | 2020-09-29 | 东莞领益精密制造科技有限公司 | Accessory information association device, system and method |
| CN111673457A (en) * | 2020-07-03 | 2020-09-18 | 中国计量大学 | Automatic assembly and assembly device for diaphragm type gas meter structural part |
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