CN1242453A - Full automatic ultiple working station fiber foaming and formation machine - Google Patents
Full automatic ultiple working station fiber foaming and formation machine Download PDFInfo
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- CN1242453A CN1242453A CN 98113639 CN98113639A CN1242453A CN 1242453 A CN1242453 A CN 1242453A CN 98113639 CN98113639 CN 98113639 CN 98113639 A CN98113639 A CN 98113639A CN 1242453 A CN1242453 A CN 1242453A
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Abstract
The full-automatic multi-station fibre material foaming-forming machine for manufacturing tablewares and foamed packages of food box, etc. by using degradable plant fibre as main raw material, including machine body, rotating working table, hydraulically-controlled die arrangement, transmission system, product liftout attachment, automatic control system, metering and feeding device and temp.-controlling and cooling system. Said invention is high in automation and production efficiency, good in product quality, and low in production cost.
Description
The present invention relates to a kind of full automatic ultiple working station fiber foaming and formation machine, but particularly design a kind of pressure that adopts micro computer to add oil pressure programme-control, gas-liquid transmission and the speed of service, formation mould, temperature automatic control and adjustment, but be that the automatic foaming of main raw material is the fully automatic forming machine of various disposable food containers such as lunch box, bowl, dish, cup, dish, alms bowl and all types of industries product packing container and the various shockproof dottle pins that are used to pack with the full-degradable plant fiber.
Existingly making the make-up machine of disposable foodstuff vessel with the fiber material, is single stamped moulding simple and mechanical that can not form high efficiency automated production in enormous quantities.Wherein a kind of existing forging equipment is converted.Its formed product process is: will drop among the shaping mould counterdie die cavity that is fixed on the forging equipment workbench by the operator is manual through the raw material that manually mixes and stirs weighing, starting device, make the patrix that is fixed on the middle plateform that can move up and down, descending and mould closure with middle plateform.After a period of time, restart equipment, upper and lower mould is separated, in type product is taken out from lower mode cavity, so go round and begin again by the operator is manual.Another kind then production efficiency is lower, the folding of by-product formation mould also is according to lever principle, complete in the manual push-and-pull control stick of operator, slide block on the manual simplified press is slided up and down, the moulding upper mould that is fixed on the slide block with drive moves up and down thereupon, reaches open-close module, makes the purpose of formed product.The shortcoming of above-mentioned make-up machine is: product is discontinuous single moulding, and production efficiency is low, and the operation of equipment, the metering of material, material loading blanking are finished by hand by the operator, and product quality is difficult to guarantee.Efficient is low, of poor quality, the cost height is the deadly defect of this make-up machine.
Main purpose of the present invention provides a kind of full automatic multiple station fiber foaming and shape-forming machine.This make-up machine is conversion station, automatically opening and closing mould, feed depanning (going out product) automatically automatically in production run; Have the automatic continuous operation of a plurality of stations, automatic gauge feeding, temperature automatically controlled, adjustment pressure and other parameters, raw material is automatic foaming in mold cavity, and automatic part picking is released product, performances such as automated cleaning mould.The product of producing has stable high-quality quality.
Technical scheme of the present invention is that it comprises: fuselage 1, and workbench 2, mould 3, transmission system 4, product liftout attachment 5, automatic control system 6, metering feeder 7 and temperature control cooling system 8, wherein:
(1) upper and lower workbench 2-1, the 2-2 that connects with pull bar 2-3 is rotary table, and its locating shaft is the central shaft 4-4 on the fuselage 1;
(2) transmission system is that gear wheel 4-2 by actuating unit 4-1 and lower table 2-2 bottom constitutes.
(3) bed die 3-2 is installed on the lower table, and mold 3-1 and hoist cylinder 4-5 can connect by elevating lever 4-3; Liftout attachment 5 is fixed with fuselage 1 or central shaft 4-4.
(4) automatic control system mainly is made up of delivery valve 6-1 and oil pump, oil pipe 6-2, switch board 6-3.
(5) metering feeder 7 comprises that adjustable dosage loader 7-1 and automatically transporting materials device 7-2 form, and are installed in a side of workbench 2; Temperature-controlling system is mainly formed the fiber material temperature of controlling in the mould by the temperature control device.
In the technical scheme of the invention described above, adjustable dosage loader 7-1 is the loader of in the form of piston or screw, can also be the loader of rotary drum, and it and automatically transporting materials device 7-2 link, and this automatically transporting materials device can be rotary or the direct-push feeder.
Each secondary formation mould 3 constitutes a station; Each station that automatic control system 6 and hydraulic pressure delivery valve 6-1 control drives comprises: die sinking, go out finished product, blow slag, spray, throwing raw material, matched moulds; Finish successively in the station course of work when secondary or two secondary or three secondary moulds wherein, other all moulds all are in closure state.
The tricks of the mould 3 of make-up machine institute load is identical with the station number, and mould is several pairs, and several stations are just arranged, and just has several hydraulic jack to drive, and rotates commutation delivery valve 6-1 control driving automatically by the suitable hydraulic pressure that can control several hydraulic jack 4-5; These moulds are uniform in the form of a ring to be fixed on rotary table 2-1 and the 2-2, and the angle, axle center that the center of per two secondary mold center and rotary table constitutes is 360 °/n, and wherein n is the mould tricks, also is the station number.
Below by most preferred embodiment of the present invention---full-automatic fiber foam make-up machines of 20 stations (hereinafter to be referred as make-up machine) and accompanying drawing thereof are elaborated to performance principle of the present invention.In the accompanying drawing:
Fig. 1 is a most preferred embodiment of the present invention---make-up machine master schematic diagram;
Fig. 2 is a most preferred embodiment of the present invention---(station) schematic diagram is installed in the distribution of 20 secondary formation moulds on the make-up machine;
Fig. 3 is that most preferred embodiment of the present invention---make-up machine is overlooked working state schematic representation;
Fig. 4 is a most preferred embodiment of the present invention---make-up machine is controlled working timing figure automatically;
Each member contraposition figure number is among Fig. 1-4: 1. fuselage; 2. workbench; The 2-1 upper table; The 2-2 lower table; The 2-3 pull bar; 3. mould; The 3-1 mold; The 3-2 bed die; 4. transmission system; The 4-1 actuating unit; The 4-2 gear wheel; The 4-3 elevating lever; The 4-4 central shaft; The 4-5 oil cylinder; 5. product liftout attachment; 5-1 product backing-out punch; The 5-2 lower push rod; 6. automatic control system; The 6-1 delivery valve; The 6-2 fuel feed pump; The 6-3 automatic control cabinet; 7. metering feeder; 7-1 adjustable dosage loader; 7-2 automatically transporting materials device; The 7-3 controller; 8. temperature control cooling system; 8-1 temperature adjustment temperature regulating device; The 8-2 cooler; The 8-3 cooling tube; 9. blow slag ladle; 10. spray jar.
In conjunction with the accompanying drawings 1-4 and preferred example of the present invention to the present invention make further specify as follows:
(1) as shown in Figure 1, it is mainly by fuselage 1; Rotary table 2-1,2-2 up and down; Shaping mould 3-1,3-2 up and down; Have the elevating lever 4-3 that patrix 3-1 moves up and down by the hydraulic jack driving; Automatically rotate metering feeder 7; Automatic control system 6 compositions such as grade.
(2) operation principle of make-up machine: consult Fig. 1, Fig. 3 and Fig. 4.
Level is installed on rotary table 2-1 and the 2-2 on the fuselage 1, horizontal plane rounded (seeing accompanying drawing 2).Rotary table is connected by pull bar 2-3 up and down.Following rotary table bottom surface is equipped with gear wheel 4-2.20 parafacies with formation mould 3-1 and 3-2 (see figure 2) is uniform in the form of a ring respectively is fixed on up and down on the rotary table.After make-up machine started, rotary table was done continual at the uniform velocity rotation around central shaft 4-4 under the drive of gear wheel 4-2.When shaping mould rotated to the position of setting with rotary table, under the effect of hydraulic pressure commutation delivery valve 6-1, patrix 3-1 moved upward in company with elevating lever 4-3 and makes shaping mould be in opening.In the opening period of shaping mould, the discharging mechanism of make-up machine makes that lower push rod 5-2 is up, the descending and return of last collar of patrix.When lower push rod 5-2 was in highest order, because compressed-air actuated effect, product backing-out punch 5-1 from make-up machine, entered next procedure with the product top.Subsequently, blow slag, spray device and will leave over residue in the shaping mould die cavity rapidly and remove totally, and on mould, spray one deck releasing agent equably.Behind product backing-out punch 5-1 and lower push rod 5-2 return, automatically transporting materials device 7-2 and rotary table 2 have forwarded best feeding position to, the raw material of accurate measurement are sent among the die cavity of shaping mould 3-2.Under the effect of hydraulic pressure delivery valve 6-1, patrix 3-1 moves downward with elevating lever 4-3, makes shaping mould be in closure state.So far, most preferred embodiment of the present invention---make-up machine has been finished the course of work of a station.
(3) what stations no matter make-up machine have, the program that each station all will set by Fig. 3, Fig. 4, with rotary table, at the uniform velocity forward the same position of setting successively to incessantly, finish the cyclic process that " die sinking, go out finished product, blow slag, spray, throwing raw material, matched moulds " goes round and begins again.When wherein a pair or two pairs or three secondary moulds were in opening successively, other all moulds all were in closure state.
(4) establish a kind of full automatic ultiple working station fiber foaming and formation machine of the present invention a station---this dust cycle is 10 chronomeres from the opening mold to the close die, and the work schedule of each station as shown in Figure 4 so:
The working procedure of 20 station embodiment of the present invention is: the dust cycle of each station is divided into 10 chronomeres, each station is in the work period of these 10 chronomeres, from die sinking, go out product, blow slag, spray, to be dosed into finishing of each action of matched moulds all be to finish in order of setting and time range, successively, go round and begin again.The make-up machine per minute that turns round continuously can be produced 20 products (bowl, dish etc.).
(5) formation mould of the present invention
Shaping mould is made up of upper die and lower die.Its operating temperature is controlled automatically by temperature controller, contactor and automatic control cabinet.
(6) programme-control part:
Most preferred embodiment of the present invention---make-up machine is realized programme-control by programmable controller (PLC).Whole input points of make-up machine are all scanned it by PLC, to obtain status information.Whether all inputs, output contact are connected, can be known by observing signal lamp corresponding on the PLC display board.
Technique effect of the present invention is: the automaticity height, constant product quality, efficient height, Save material, cost is low. Fundamentally changed the sort of labor-intensive manual Production model is for popularizing full-degradable plant fiber material disposable foodstuff vessel and wrapper in an all-round way Material is eliminated white pollution and the automation equipment with new and high technology that provides.
Claims (4)
1. full automatic ultiple working station fiber foaming and formation machine is characterized in that it comprises: fuselage 1, and workbench 2, mould 3, transmission system 4, product liftout attachment 5, automatic control system 6, metering feeder 7 and temperature control cooling system 8, wherein:
(1) upper and lower workbench 2-1, the 2-2 that connects with pull bar 2-3 is rotary table, and its locating shaft is the central shaft 4-4 on the fuselage 1;
(2) transmission system is that gear wheel 4-2 by actuating unit 4-1 and lower table 2-2 bottom constitutes;
(3) bed die 3-2 is installed on the lower table, and mold 3-1 and hoist cylinder 4-5 can connect by elevating lever 4-3; Liftout attachment 5 is fixed with fuselage 1 or central shaft 4-4;
(4) automatic control system mainly is made up of delivery valve 6-1 and oil pump, oil pipe 6-2, switch board 6-3;
(5) metering feeder 7 comprises that adjustable dosage loader 7-1 and automatically transporting materials device 7-2 form, and are installed in a side of workbench 2; Temperature-controlling system 8 mainly is made up of the temperature control device, the fiber material temperature in the control mould.
2. by the described full-automatic foaming machine of claim 1, it is characterized in that adjustable dosage loader 7-1 is the loader of in the form of piston or screw, can also be the loader of rotary drum, it and automatically transporting materials device 7-2 link, and this automatically transporting materials device can be rotary or the direct-push feeder.
3. by claim 1 or 2 described full-automatic foaming machines, it is characterized in that each secondary formation mould 3 constitutes a station; Each station that automatic control system 6 control drives comprises: die sinking, go out finished product, blow slag, spray, throwing raw material, matched moulds; Finish successively in the station course of work when secondary or two secondary or three secondary moulds wherein, other all moulds all are in the state of closing.
4. by claim 1 or 2 described full-automatic foaming machines, its feature also is, the tricks of the mould 3 of make-up machine institute load is identical with the station number, mould is several pairs, several stations are just arranged, just there is several hydraulic jack to drive, and rotates commutation delivery valve 6-1 control driving automatically by the suitable hydraulic pressure that can control several hydraulic jack 4-5; These moulds are uniform in the form of a ring to be fixed on rotary table 2-1 and the 2-2, and the angle, axle center that the center of per two secondary moulds and the center of rotary table constitute is 360 °/n, and wherein n is the mould tricks, also is the station number.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN98113639A CN1098397C (en) | 1998-07-17 | 1998-07-17 | Full automatic ultiple working station fiber foaming and formation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN98113639A CN1098397C (en) | 1998-07-17 | 1998-07-17 | Full automatic ultiple working station fiber foaming and formation machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1242453A true CN1242453A (en) | 2000-01-26 |
| CN1098397C CN1098397C (en) | 2003-01-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN98113639A Expired - Fee Related CN1098397C (en) | 1998-07-17 | 1998-07-17 | Full automatic ultiple working station fiber foaming and formation machine |
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| Country | Link |
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| CN (1) | CN1098397C (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001018292A1 (en) * | 1999-09-07 | 2001-03-15 | Primrose Holdings Limited | Apparatus for manufacturing biodegradable plant fibre products |
| CN102189701A (en) * | 2011-03-25 | 2011-09-21 | 湘潭华诚机械有限公司 | Full-automatic isostatic pressing forming machine for multi-station horizontal type rotary operating platform |
| CN102814909A (en) * | 2012-07-03 | 2012-12-12 | 桐乡波力科技复材用品有限公司 | Molding machine for foam filling material |
| CN106335154A (en) * | 2016-11-15 | 2017-01-18 | 武汉正为机械有限公司 | Highly precious rotary table foaming production line for automotive upholstery |
| CN107476139A (en) * | 2017-08-03 | 2017-12-15 | 福建绿叶机器人科技有限公司 | A kind of string environment protecting tableware production line and preparation method |
| CN108000757A (en) * | 2017-12-29 | 2018-05-08 | 苏州杰锐思自动化设备有限公司 | Mold feeder |
| CN111021153A (en) * | 2019-10-25 | 2020-04-17 | 韶关市宏乾智能装备科技有限公司 | Fiber forming control system |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1073907A (en) * | 1992-01-03 | 1993-07-07 | 黄进禄 | Manufacture method of foaming forming material |
| JP3519209B2 (en) * | 1996-04-30 | 2004-04-12 | 株式会社ノリタケカンパニーリミテド | Method for producing pulp fiber molded body |
| DE19618554A1 (en) * | 1996-05-09 | 1997-11-27 | Lothar Ruehland | Shaped part consisting of straw fibers, paper fibers and a binder and method for producing such a shaped part |
| DK173152B1 (en) * | 1996-11-22 | 2000-02-14 | Broedrene Hartmann A/S | Packaging blank in the form of a fully-open wrapping piece of a pulp material |
-
1998
- 1998-07-17 CN CN98113639A patent/CN1098397C/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001018292A1 (en) * | 1999-09-07 | 2001-03-15 | Primrose Holdings Limited | Apparatus for manufacturing biodegradable plant fibre products |
| CN102189701A (en) * | 2011-03-25 | 2011-09-21 | 湘潭华诚机械有限公司 | Full-automatic isostatic pressing forming machine for multi-station horizontal type rotary operating platform |
| CN102814909A (en) * | 2012-07-03 | 2012-12-12 | 桐乡波力科技复材用品有限公司 | Molding machine for foam filling material |
| CN102814909B (en) * | 2012-07-03 | 2014-09-03 | 桐乡波力科技复材用品有限公司 | Molding machine for foam filling material |
| CN106335154A (en) * | 2016-11-15 | 2017-01-18 | 武汉正为机械有限公司 | Highly precious rotary table foaming production line for automotive upholstery |
| CN106335154B (en) * | 2016-11-15 | 2018-04-20 | 武汉正为机械有限公司 | A kind of automotive upholstery high-precision rotary formula turntable foaming production line |
| CN107476139A (en) * | 2017-08-03 | 2017-12-15 | 福建绿叶机器人科技有限公司 | A kind of string environment protecting tableware production line and preparation method |
| CN107476139B (en) * | 2017-08-03 | 2023-11-24 | 福建绿叶机器人科技有限公司 | Plant fiber environment-friendly tableware production line and preparation method |
| CN108000757A (en) * | 2017-12-29 | 2018-05-08 | 苏州杰锐思自动化设备有限公司 | Mold feeder |
| CN108000757B (en) * | 2017-12-29 | 2024-03-22 | 苏州杰锐思智能科技股份有限公司 | Die assembly feeding machine |
| CN111021153A (en) * | 2019-10-25 | 2020-04-17 | 韶关市宏乾智能装备科技有限公司 | Fiber forming control system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1098397C (en) | 2003-01-08 |
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