CN209335934U - Suitable for melamine resin powder hot forming automatic processing system - Google Patents
Suitable for melamine resin powder hot forming automatic processing system Download PDFInfo
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- CN209335934U CN209335934U CN201822042350.0U CN201822042350U CN209335934U CN 209335934 U CN209335934 U CN 209335934U CN 201822042350 U CN201822042350 U CN 201822042350U CN 209335934 U CN209335934 U CN 209335934U
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Abstract
The utility model discloses one kind to be suitable for melamine resin powder hot forming automatic processing system, it is characterised in that: the melamine resin powder hot forming automatic processing system that is suitable for includes: feeder, for automatic addition powder in a mold；Briquetting mechanism carries out briquetting molding to the powder in mold, forms powder ingot；Grasping mechanism, for grabbing powder ingot and being transmitted；Hot-forming mechanism, it is hot-forming for carrying out powder ingot.The utility model is achieved the utility model has the advantages that providing a kind of system that can be realized the full-automatic continuous-flow type processing of melamine resin powder, raising production efficiency.
Description
Technical field
The utility model relates to one kind to be suitable for melamine resin powder hot forming automatic processing system.
Background technique
Existing melamine resin powder is various due to process in carrying out process, is all using manually being controlled
And operation, but due to the presence of artificial property, the error of local link will lead to entire processing stream in process
The stagnation of waterline can have significant effect the efficiency of processing.
Utility model content
One kind being suitable for the hot-forming automatic processing system of melamine resin, it is characterised in that:
It is described to include: suitable for melamine resin powder hot forming automatic processing system
Hold materials and parts, is formed with the appearance material channel penetrated through in a first direction；
First force device, includes first force-applying piece, and first force-applying piece is used for along the first direction
Positive movement is so that active force of the melamine resin material held in materials and parts by the forward direction from the first direction；
Second force device, includes second force-applying piece, and second force-applying piece is used for along the first direction
It moves backward so that the melamine resin material held in materials and parts is by the reversed active force from the first direction；
First gearshift, including a third force-applying piece, the third force-applying piece in a second direction move so that
The melamine resin material for holding materials and parts is released by second force-applying piece and is moved to the first of a preset plane in a second direction
Predeterminated position；
Second displacement device, including the 4th force-applying piece, the 4th force-applying piece for being moved along third direction so that
Melamine resin material in the preset plane is moved to the second predeterminated position of the preset plane along third direction；
Charging gear, for positive second into the appearance materials and parts and the insertion appearance materials and parts from the first direction
Melamine resin material is added in the capaciting material groove that force-applying piece is constituted；
Transmitting device, for by the melamine resin material transferring in the preset plane into process equipment；
Controller, for controlling first force device, the second force device, the first gearshift, second
The movement of moving device, charging gear and transmitting device.
Further, the appearance material channel held in materials and parts is cylindrical shape.
Further, first force device further include:
Driving device, for driving movement of first force-applying piece on first direction.
Further, second force device further include:
Driving device, for driving movement of second force-applying piece on first direction.
Further, first gearshift further include:
Driving device, for drive the third force-applying piece in a second direction on movement.
Further, the second displacement device further include:
Driving device, for driving movement of the 4th force-applying piece on third direction.
Further, the first direction and second direction are not parallel.
Further, the second direction is parallel with plane locating for the outlet for holding material channel.
Further, the second direction is not parallel to each other with third direction, wherein the second direction and third direction
The plane constituted is parallel with the preset plane.
Further, the driving device uses hydraulic drive mechanism.The utility model is achieved the utility model has the advantages that providing
A kind of system can be realized the full-automatic continuous-flow type processing of melamine resin powder, improves production efficiency.
Detailed description of the invention
Fig. 1 is the schematic diagram of overall mechanism；
Fig. 2 is the schematic perspective view of feeding mechanism；
Fig. 3 is the partial structural diagram of Fig. 2；
Fig. 4 is the overall structure diagram of feeding mechanism Yu briquetting mechanism；
Fig. 5 is the structural schematic diagram of briquetting mechanism；
Fig. 6 is the structural schematic diagram of regulating part；
Fig. 7 is the structural schematic diagram of feeding mechanism and transmission mechanism；
Fig. 8 is the structural schematic diagram of linking arm；
Fig. 9 is the structural schematic diagram of the moving portion of automatic powder feeding device in hot-forming step；
Figure 10 is the external structure schematic diagram of Fig. 9；
Figure 11 is the flow diagram of processing method；
Figure 12 is the flow diagram of briquetting method.
The meaning of appended drawing reference:
100- feeding mechanism, 200- briquetting mechanism, 300- grasping mechanism；
110- hopper, 120- mold mounting section, 130- material-pulling device, 131- cabinet, the pushing part 132-, 133- discharge port,
134- pusher；
21- charge mold, the first force device of 22-, the second force device of 23-, 24- fixed platform, 25 depth tune
Save module；
212-, which holds, expects channel, the second force-applying piece of 213-, the first force-applying piece of 211-, 241- limit module, 251- connector,
252- regulating part, 2521- adjusting rod, 2522- adjusting block, 2523- block；
310- array module, 311- transport unit, the 4th force-applying piece of 312-, 320- handling module, 321- mainboard, 322- crawl
Part, 330- TRAJECTORY CONTROL module, 331- track module；
410- moving portion, 411- sliding part, 412 limiting sections, 420- hopper, 430- reclaiming plate, 431- discharge hole, 432-
Moving member, 433- driving portion；
510- rotating device, 520- attachment device, 530- telescopic device, 540- transmitting device, 550- elevating mechanism.
Specific embodiment
The utility model is further described with reference to the accompanying drawing.Following embodiment is only used for clearly illustrating this
The technical solution of utility model, and cannot be used as a limitation the limitation protection scope of the utility model.
Involved first direction is vertical direction in the technical program, and forward direction is direction vertically downward.Second
Direction is horizontal direction, and third direction is horizontal direction, and second direction is mutually perpendicular to third direction, and preset plane is level
Face.Fourth direction is vertical direction, and the 5th direction and the 6th direction are vertical direction, and the 7th direction and eighth direction are level side
To.
As shown in figs. 1-11, automatic processing system involved in the technical program, by taking melamine resin powder hot forming as an example
It is illustrated.
Automatic processing system includes:
Feeder, briquetting mechanism, the most of composition of grasping mechanism and four, hot-forming mechanism.
Wherein, powder is added into mold by feeder automatically for realizing auto feed.Mold is placed on ingot pressing machine
In the chamber of structure.
After powder required for being put into a mold, briquetting mechanism carries out briquetting work, by powder compacting ingot shape at
Product are provided with the second force device in briquetting mechanism, by powder ingot from mold ejection, and by the material toggling mould on feeder
Block is pushed out at grasping mechanism.
Grasping mechanism is mainly used for carrying out large batch of powder ingot crawl, in order to which in order to use, powder ingot is in gripper
Array is formed in the array module of structure, or uses set arrangement mode arrangement can also be with as long as can be realized a large amount of powder ingots
While grab, the crawl of large batch of powder ingot may be implemented in this way.
It in the present embodiment, transports for the ease of grasping mechanism to hot-forming mechanism, is provided on grasping mechanism defeated
Equipment is sent, by so that grasping mechanism being capable of powder ingot that is more steady and realizing automation during conveying powder ingot
Transfer.
Powder ingot on grasping mechanism is placed in hot-forming mechanism, and powder ingot is carried out hot pressing by way of hot pressing
Molding, in the prior art often all can be using addition in order to realize better molding effect and aesthetic effect during this
The mode of ingredient, in this regard, automatic powder feeding device is provided in hot-forming mechanism, for quantitatively adding to the powder ingot in vessel
Enter to add ingredient, to realize the addition of automation, while realizing the quantitative addition of ingredient.
By the collaborative work of above several components, the automation processing of high efficiency high quality is realized, it can not only be very big
The raising production efficiency of limit, additionally it is possible to obtain almost the same finished product.
Processing method corresponding to above-mentioned process equipment is:
Parameter setting step: equipment starting, and set the parameter that currently process automatically.
Briquetting step: after carrying out powder addition according to the capacity in mold, briquetting molding is carried out so that powder in mold
Form powder ingot.
Mold is according to the depth in the parameter adjust automatically mold in parameter setting step.
When adding powder in a mold, feeder realizes that the automatic of powder adds by the reciprocating motion above mold
Enter.
Powder briquetting molding is ejected to outside mold automatically after becoming powder ingot.
In order to improve efficiency, during feeder moves back and forth charging above mold, releases module and push away powder ingot
Machined surface out.
In the present embodiment, when powder ingot is pushed out, powder ingot is arranged in the form of an array.
Hot-forming step: powder ingot is taken out, is hot pressed into the vessel being placed into hot pressing forming machine mould
Type starts vegetarian noodles program, carries out applique or adds Jin Zuoye, finally demoulds pickup, using useless in high pressure air rifle cleaning vessel
Material.
Wherein, it is adapted to different powder ingot hot pressing requirements in hot-forming step, is provided with several other contents:
Transmitting step: the powder ingot of array format is subjected to whole crawl and is transmitted in vessel.In transmission process, by battle array
The powder ingot of column form preheats in cycle machine preheating machine.
In this course, the fixed transmitting of powder is carried out using mechanical arm, to realize automated production portion.
Above-mentioned process can be realized the automatic processing method of a full set of melamine resin powder.
If Fig. 2-3 is used as a specific embodiment, the specific structure of feeder includes:
Hopper, for storing powder；
Material-pulling device is connected to the bottom of hopper, for the powder in hopper to be automatically added in mold.
The bottom of material-pulling device is provided with a fixed platform, using the carrier as material-pulling device.Meanwhile by briquetting mechanism
Also it disposes on the stationary platform, is provided with opening in fixed platform, on the top and fixed platform of briquetting mold within the organization
Opening is connected.
The bottom of material-pulling device can using being not provided with any baffle arrangement, i.e., with the direct joint of fixed platform, or
Also the structure of cabinet can be set into, and bottom is provided with discharge port, so that material-pulling device moved on the stationary platform
In the process, the powder in hopper can be added in mold.
As a specific embodiment, it is provided with limit module on the stationary platform, for limiting the shifting of material-pulling device
Dynamic rail mark can use the dependency structure of sliding rail, be provided with sliding rail on the stationary platform, connection is provided on material-pulling device
Part, material-pulling device are slided on the slide rail by connector.In the present embodiment, sliding rail uses two.
As a specific embodiment, hopper can be made of transparent material, so that in whole process
In, staff can observe the powder surplus in hopper in real time, add powder in time to realize.
As a specific embodiment, a monitoring element has been can be set in the inside of hopper, for monitoring in cabinet
The capacity of powder can be matched with the structure of display module or warning device etc, be mentioned with playing simultaneously for monitoring element
The effect shown.
In the present embodiment, infrored equipment can be used for monitoring element, since box house is using powder,
In use process, powder can automatically move down, in one proper position of box house, on one group of opposite respectively
It is provided with a RF transmitter and an infrared receiver, when powder drops into the lower section of the RF transmitter,
Infrared receiver can receive signal, can trigger the prompt of display module at this time, also or be warning device prompt,
To realize the automatic operation in hopper addition powder this part.
As a specific embodiment, pushing part can be set in material-pulling device, be located on the outside of cabinet, for providing
The power that material-pulling device moves in limit module.Pushing part is internally provided with control module, with to material-pulling device back and forth
Pusher distance and period are set.
As a specific embodiment, during the pusher of material-pulling device, in order to realize mold more quickly
The addition of interior powder is full, if material-pulling device uses body structure, material box is completely covered in the section of the discharge port of bottom
Feeding inlet, or along perpendicular on the direction of pushing meanss pushing direction, in the pushing course of discharge port, the section of discharge port
The maximum width of the feeding inlet of material box can be completely covered.In this way in the pushing course of material-pulling device, mold institute is enabled to
It can be covered by powder in section, to realize quick high quality charging.
As a specific embodiment, after briquetting mechanism forms the powder briquetting in mold, meeting in briquetting mechanism
There is the second force device to eject powder ingot to fixed platform, one independent can be provided on the stationary platform at this time
Three force-applying pieces push powder ingot from mold position.At this point, feeder is fed again, a linkage is realized
Charging-briquetting-pusher process.
As a specific embodiment, third force-applying piece can make full use of the movement of material-pulling device, third is exerted a force
Part is arranged on material-pulling device.One end that third force-applying piece is contacted with powder ingot is denoted as material toggling module.The shape of material toggling module with
Powder ingot matches, to reduce the influence to powder ingot.
Material-pulling device can work independently, as long as material-pulling device can after the second force device ejects powder ingot
It is pushed, powder ingot is pushed into below grasping mechanism.
Also or, material-pulling device can be not provided with individual driving part, before being directly installed on the cabinet of material-pulling device
End, by the way that the motion profile of pushing meanss is arranged, material toggling module is when powder ingot to be pushed into below grasping mechanism, pushing meanss energy
It is enough that mold is fed simultaneously, work while powder addition is released with powder ingot is thereby realized, can greatly be contracted
Subtract the duty cycle, improves processing efficiency.
As a specific embodiment, a cleaning portion can be set on feeder, with the mode pair of blowing
The powder blowout of residual on the stationary platform, to improve the tidiness of entire processing table top.
As a specific embodiment, the shape of powder ingot uses a cylindrical body, and the shape of material toggling module uses arc
Shape, it is consistent with powder ingot.
Such as Fig. 4-5, as a specific embodiment, briquetting mechanism includes holding materials and parts in structure, for placing melamine
Cosmetics end；First force device, for carrying out briquetting to the one side for holding materials and parts；Second force device is connected with materials and parts are held
It connects, for will be ejected in the calm materials and parts of product after briquetting.Wherein, holding materials and parts can replace, including the first force device
Briquetting end, so as to realize the production of different scales powder ingot.
When specifically used, powder is stored by holding materials and parts, powder is carried out by the pushing of the first force device later
Briquetting molding ejects the molding bulk of briquetting eventually by the second force device.Oneself of powder may be implemented in this process
Dynamicization briquetting molding.
As a specific embodiment, if for the requirement that the size of powder mass has comparison fine, it can be second
Weighing module is provided at the top of force-applying piece, during material feeding continuous to appearance materials and parts, the weighing that Weighing module is implemented,
So that amount of powder reaches requirement, so that the pie weight and size each time after completion of processing is identical.In pan feeding
After, material-pulling device is moved from fixed platform, smoothes out extra powder, and the weight of Weighing module is exactly final powder at this time
The weight of ingot, and record is formed, since powder ingot is using array arrangement, as long as so being able to record lower grasping mechanism crawl
Which which powder ingot organized, it will be able to realization quickly locate.
If necessary to be reminded in time, threshold value can be provided in Weighing module, when the result weighed does not exist
It in zone of reasonableness, that is, alarms, needs manpower intervention to be adjusted.
In order to be adapted to different charge modules, such as the situation identical in section, need to produce the powder of different height
Ingot, at this time with regard to needing to carry out the second force-applying piece for holding materials and parts the adjustment in height.
As a specific embodiment, changing for the height of pie product may be implemented by the adjusting of depth adjustment module
Become, artificial mode or automation mode can be passed through.
For mode, by the structure setting of regulating part are as follows:
Adjusting rod, for limiting the sliding trace of connector；
Adjusting block is located on adjusting rod, for limiting the moving range of connector；
Block is located on connector, for moving between adjusting block；
Wherein, adjusting block is position-movable on adjusting rod.
By artificially changing the position of adjusting block, to change the moving range of block, also it is equivalent to change connection
The position scope of activities of part, after releasing pie product, the position that connector drops to adjusting block be can be realized quickly
Ground reaches designated position.
For in an automated manner, the structure of adjusting block is added to the structure of electronic ruler, can choose according to actual need
It wants, the height of remotely controlled electronically ruler, to realize control size.
Also it can choose the mode of time update, i.e., by being weighed in real time during constantly injection powder,
Each height of electronic ruler can correspond to the powder weight held in materials and parts under present level, when Weighing module detects current weight
Amount beyond present level powder weight after, i.e., electron ruler issue adjustment signal, be adjusted, so as to realize one from
The modified mode of dynamicization.
As a specific embodiment, the power source of the first force device and the second force device is using hydraulic
Cylinder, and be provided with hydraulic rack and fixation is realized to all parts.
Using five layers of four columns design, fixed platform is used to fixed appearance material channel and builds powder automatic feeder hydraulic rack
Structure, and it is connected array transmission mechanism, the second force-applying piece major function is to change appearance material channel-style chamber using depth adjustment module
In volume carry out powder Weighing, electronic ruler is installed by program, adjust automatically volume is needed according to powder ingot weight,
It is responsible for rising simultaneously and the powder ingot pressed is ejected upwards appearance material channel-style chamber demoulding.Upper hydraulic cylinder is slided by the installation of the first force-applying piece
Block connects the first force-applying piece, and major function is responsible for applying pressure to the powder held in material channel-style chamber, and powder is pressed into powder ingot,
Pressure can be set；Hold material channel and powder packing is carried out by the powder automatic feeding mechanism being mounted in mold fixed platform, follows
Ring briquetting.
As a specific embodiment, it is divided into several steps during briquetting:
Pan feeding step: powder to be processed is automatically added in mold, into mold by the powder of removal before addition powder
Ingot pushes away above mold.
If be adjusted using artificial mode to adjusting rod, the powder of setting this time processing before pan feeding step
The weight of ingot.According to the powder ingot weight of setting is artificial or the depth of remote adjustment mold.
If by taking above-described embodiment as an example, using electronic ruler and being provided with Weighing module using automatic adjustment mode, then
Weighing module weighs in real time to powder during mold is added in powder, and electronic ruler is according to the weight in powder adding procedure
The depth of amount automatic adjustment mold.
Briquetting step: briquetting is carried out to the powder in mold and forms to obtain powder ingot.
Eject step: by powder ingot from mold ejection, briquetting mechanism carries out briquetting to powder above mold.It ejected
Cheng Zhong, ejecting mechanism keeps opposing stationary with briquetting mechanism, and during powder ingot is ejected, briquetting mechanism applies powder ingot
Active force is so that powder ingot has active force up and down, and after removing in mold, briquetting mechanism is continued to move to de- powder ingot
From powder ingot.
As Fig. 6 is released powder ingot from fixed platform by ejecting mechanism after briquetting mechanism is by powder briquetting ingot shape
The crawl of powder ingot is transported through to transport unit, then by handling module.
As a specific embodiment, transport unit at least may be used in this way in transport unit with fixed cycle transmission powder ingot
To realize the powder ingot that a line is distributed with, and it is uniformly distributed between powder ingot.
In order to further improve the distribution density of powder ingot, the powder ingot of a line is more than realized, or will
The powder ingot shape is at array.Powder ingot is carried out to the change of position by the 4th force-applying piece, by taking array is n*m as an example, specifically
Process are as follows: when powder ingot is just pushed in transport unit, remember that the position is that [1,1] passes if the 4th force-applying piece is failure to actuate
Send portion to will do it one and be sent to position [1,2] apart from the period, here apart from the period be exactly two adjacent transmission positions it
Between distance, and so on, thus formed a 1*m row array.
And if the 4th force-applying piece has movement, in powder spindle position when position [1,1], the 4th force-applying piece can be in transport unit
On the face at place, push to position [2,1] along the direction perpendicular to transport unit direction of transfer, next powder ingot can be pacified
It sets to position [1,1], transport unit is transmitted again later, and so on, realize the matrix distribution of a 2*m.
And so on, for preceding n powder ingot, the 4th force-applying piece is successively pushed to position [n, 1], [n-1,1] ...,
[1,1], to obtain the column matrix of a n*1, transport unit is transmitted again, thus and so on an available n*m
Matrix.
The drive control of certain 4th force-applying piece is to be matched with a control module, big according to the matrix actually needed to
The small actuating length set each time, it is not necessary to which distance is equivalent between the matrix of formation, as long as pushing away each time
The dynamic differentiation that can be realized position, as long as can guarantee that cross influence will not be generated between adjacent powder ingot can for spacing
With.
As a specific embodiment, the 4th force-applying piece can be matched with a sliding rail, be provided on sliding rail several
The n row array that is distributed in of a tracing point, tracing point corresponds to, and can directly control the 4th force-applying piece in this way and be pushed into set tracing point i.e.
Can, to improve the promotion precision of the 4th force-applying piece.
As a specific embodiment, the 4th force-applying piece can be moved with a fixed distance, and to transmission
The bottom in portion is provided with a sliding rail, by transport unit along perpendicular to moving on the direction of pushing mechanism pushing direction, realizes
The relative motion of 4th force-applying piece and transport unit.
In the present embodiment, the direction of transfer of transport unit and the pushing direction of pushing mechanism are consistent.
As a specific embodiment, the distribution of the grippers in handling module is distributed with maximum array in transport unit
It is identical, it is under normal circumstances exactly the array distribution of the powder ingot in transport unit each time.If because different powder ingots adds
Work needs, array distribution do not need it is so intensive, can by adjusting transport unit and the 4th force-applying piece operating distance and
Action cycle is realized, in that case, by the distribution mode of grippers in this present embodiment, is still able to realize in transport unit
It is grabbed while all powder ingot, is not very, to have idle grippers just with rate.
As a specific embodiment, it is provided with locating piece on grasping mechanism, can be accurately located for grippers
To powder ingot, ordinary circumstance be can be set in grippers, also can be set on mainboard.
As a specific embodiment, grasping mechanism is matched with a TRAJECTORY CONTROL module, is grabbed with being directly used in control
The position of pickup, substitutes the effect of locating piece, or locating piece is optionally used, and improves grabbing for whole device
Take precision.
In the present embodiment, using three axis slide constructions more commonly used in industrial production, that is, x-axis sliding rail, y axis sliding rail and
Z-axis sliding rail is connected between adjacent sliding rail using sliding cylinder or sliding shoe.Pass through the cooperation pair of x-axis sliding rail and y-axis sliding rail
The position of grasping mechanism is accurately positioned, finally by z-axis sliding rail to realize accurately grasping movement.
As a specific embodiment, z-axis sliding rail is interconnected to realize the upper of grasping mechanism with grasping mechanism
Lower grasping movement.
As a specific embodiment, grippers use vacuum chuck structure to realize the crawl for powder ingot, and
There will not be any damage to the surface of powder ingot.
After powder ingot machine-shaping, next process is to carry out hot pressing final molding.In this process, by giving
Grasping mechanism is furnished with a conveying equipment, this equipment is used to for grasping mechanism being transferred to the top of hot pressing mechanism, and by powder ingot
Be placed into vessel carry out it is hot-forming.
As a specific embodiment, conveying equipment uses the form of mechanical arm, by being provided with more than one connection
Arm, linking arm are connect with grasping mechanism, in the action process that grasping mechanism is grabbed, including are slided rail by three axis and are realized
During accurate positionin, linking arm and grasping mechanism are generated without active force, when grasping mechanism grabs all array structures
After powder ingot, grasping mechanism can be moved up and down by z-axis sliding rail, so that the top of grasping mechanism is connected with linking arm, later
Grasping mechanism is separated with z-axis sliding rail.Stretching structure can be provided on linking arm so that grasping mechanism can be grabbed by powder ingot
The movement placed downwards is realized when getting above vessel.
As another embodiment, powder ingot is sent on a transfer platform by grasping mechanism, the end of conveying equipment
Be provided with grasping mechanism, in this way when grasping mechanism grabs powder ingot on transfer platform, conveying equipment can in time into
Row crawl conveying can be improved efficiency by the way that the structure of multiple mechanical arms is arranged, and on the one hand the grasping mechanism of a part is not stopping
Powder ingot is transferred to transfer platform, the grasping mechanism on another part conveying equipment is ceaselessly being transported through work, separately
On the one hand the work for conveying powder ingot is divided into two grasping mechanism work, so that the mechanical movement distance of each grasping mechanism
It is shorter, it is just smaller for the error generation of movement, to realize whole equipment crawl operating equally accurate.
As a kind of specific embodiment, when the setting of rotating part can make the form using mechanical arm, it is provided with not
An only linking arm, linking arm is transported around rotating part, so that work while multiple stations is realized, to realize production efficiency
It improves.
As a specific embodiment, the mobile module being arranged on linking arm, for changing handling module in linking arm
On position, important is realize grasping mechanism relative to the movement in the vertical movement and horizontal direction of linking arm.
Three kinds of feasible programs are proposed in the present embodiment:
As a specific embodiment,
First movement portion includes: the first flexible module, and setting is on the connecting arm；
Link block, for connecting the first flexible module and the second moving portion；
Wherein, position of the first flexible module for changing the second moving portion relative to linking arm.
Second moving portion includes:
Second flexible module, for connecting link block and grasping mechanism, for changing grasping mechanism at a distance from link block.
When specifically used, pass through the horizontal position of the second moving portion of flexible realization of the first flexible module, the second flexible mould
Block realizes grasping mechanism at a distance from powder ingot.
When powder spindle position is when on transfer platform, for linking arm using rotating part as axle center, rotation to commitment positions, i.e. transfer are flat
The top of platform, the first flexible module is stretched so that grasping mechanism is located at the surface of powder ingot, the second flexible module into
Row is flexible so that grasping mechanism can be realized grasping movement, and the crawl of powder ingot is come up, and linking arm continues to rotate later, so that
Handling module can be located at the top of vessel, and the second flexible module continues flexible so that powder ingot can drop into vessel later
In, finally, grasping mechanism decontrols powder ingot, grasping mechanism is raised above by the second flexible module, leaves vessel.
As a specific embodiment, first movement portion includes:
First track module, setting is on the connecting arm；
Sliding shoe, for connecting the first track module and the second moving portion；
Wherein, sliding shoe slides on the first track module, with the position for changing the second moving portion on the connecting arm.
Second moving portion includes: the second flexible module, for connecting sliding shoe and handling module, for changing handling module
At a distance from sliding shoe.
When powder spindle position is when on transfer platform, for linking arm using rotating part as axle center, rotation to commitment positions, i.e. transfer are flat
The top of platform, sliding shoe slides on the first track module so that grasping mechanism is located at the surface of powder ingot, and second is flexible
Module is stretched so that grasping mechanism can be realized grasping movement, the crawl of powder ingot is come up, linking arm continues to revolve later
Turn, handling module is enabled to be located at the top of vessel, the second flexible module continues flexible so that powder ingot can be fallen later
Enter into vessel, finally, grasping mechanism decontrols powder ingot, grasping mechanism is raised above by the second flexible module, leaves vessel.
As a specific embodiment, the second moving portion in above-mentioned two embodiment is arranged on rotating part, this
When the second moving portion have up and down flexible function, directly by adjusting the height of rotating part, to adjust the horizontal height of linking arm
Degree, so as to adjust the level height of handling module.
After having had been placed in powder ingot in vessel, in order to match different products, generally require to add some ingredients,
Such as different colours powder or different role powder materials, since powder ingot is put into vessel in an array manner, because
This is certain for the amount for guaranteeing the additive with a batch of powder ingot, is matched with an automatic powder feeding device.
In the present embodiment for adding bronze, it is substantially by the way of manually adding in the prior art, but due to
Metering inaccuracy is manually estimated, vessel are easy to stick mold not easy mold release when bronze amount has added demoulding, and bronze amount adds few, device
Ware disk can lack gold, and at unqualified substandard products, the mode secondly manually added can make bronze feed location inaccurate, will also result in
Gold phenomenon is lacked, has no small waste even for raw material, cost is relatively high.
As a specific embodiment, the hollow chamber of powder adding device realizes the control of powder output by proportioning device
System by being provided with the blow tank of several different sizes on the bottom of hollow chamber, then controls the movement speed of moving member
And moving period, the amount of powder fallen into each period can be obtained.
Go out powder requirement under different situations, the movement speed of replacement different reclaiming plate or moving member can be passed through
Or at least one of moving period of moving member is because being usually adjusted.
As a specific embodiment, a specification is can be set into the blow tank in hollow chamber, to pass through discharging
The height of slot and the size of diameter change the amount of powder that each blow tank can accommodate, which drops out required for being exactly
Amount, by simultaneously control the movement of all baffles so as to realize all blow tanks while opening and closing.
As a specific embodiment, in the case where vessel and use are with powder ingot array same distribution, baffle
Also identical array distribution is used, the corresponding driving portion of all moving members is integrated into one, as long as in this way by adjusting driving
The synchronizing moving of whole moving members can be realized in portion.
As a specific embodiment, the distribution of discharging device is consistent with vessel, may be implemented under a collection of powder ingot
The investment of difference addition powder, the present embodiment use as needed.
As a specific embodiment, discharging device can be set to one, be provided with several proportioning devices above,
It in this way can be so that can there is powder to add in all vessel by adding powder directly in a discharging device
Add.
As a specific embodiment, discharging device can be made of transparent material, so that entirely processing
In the process, staff can observe the powder surplus in hopper in real time, add powder in time to realize.
As a specific embodiment, a monitoring element has been can be set in the inside of discharging device, is used for monitoring case
The capacity of powder in body can be matched with the structure of display module or warning device etc simultaneously for monitoring element, to rise
To the effect of prompt.
As a specific embodiment, proportioning device may include material limiting device and driving portion, and loading cartridge can be adopted
The box body being sequentially connected with several, and box body is up and down so that bronze can be from dropping into box body in hopper and fall into
Into blow tank.The bottom of box body and hollow chamber will fit closely, so that box body moves back and forth process in hollow chamber
In, powder can only enter in blow tank, without remaining in hollow chamber.
As a specific embodiment, whole device main body: including mounting rack, mould group and the big portion of bronze feeding device three
Point, the head mounting flange of bronze feeding device and movement mould group is fixed by screws, and movement mould group is fixed on mounting rack
On, mounting rack suspension is mounted on press top layer.
Bronze feeding device is by: bronze case, bronze case lid and moves what the bronze case fixed block of mould group flanged joint formed
Device frame；Wherein middle box body is made by teflon material, and bottom is fixedly mounted on slide rail group without bottom plate, by fitting in
On hollow chamber inner panel (hereinafter referred to as discharging frid) on stop bottom material leakage, while the frid that discharges is in not blow tank
One end plays the role of plate valve and stops material leakage, and discharging frid is made by certain thickness aluminium sheet, according to being added bronze
The surface area of vessel calculates bronze grams, and according to the volume of grams, transparent volume slot is dug out in volume slot template, then
According to modulus and pitch arrays out, template, plug and play, side are made according to go out modulus, spacing, the grams of different melamine resin vessel
Just it replaces.
Box body is mounted in the sliding slot of slide rail group upper layer and can slidably reciprocate, and pushes to advance by bronze box pusher cylinder and cover
The charging of lid blow tank retreats and is bonded blocking bottom material leakage with discharging frid；It is mounted in slide rail lower layer sliding slot and blow tank
It is bonded below plate, can be slidably reciprocated by the promotion of plate cylinder, the discharging trench bottom that advances, which is closed, waits charging, retreats and opens blowing；
Installation cleans the device of bronze to be added before adding bronze by the compressed air pipe of solenoid valve control on cleaning tracheae mounting rack
Ware surface.
When operation: filling operation, first plate cylinder, which are in, opens extended position, fits in discharging frid in the following, sealing
Mouth under blow tank, the box body for filling it up with bronze, which is run under the promotion of bronze box pusher cylinder above blow tank, loads back and forth two
Secondary, box body is withdrawn under the pulling of bronze box pusher cylinder to be resetted and to strike off blow tank suitable for reading, because box body is to be bonded with the frid that discharges
Installation, so the bronze in bronze box can will not finish waiting to device to external diffusion material leakage, bronze filling under the constraint of box body
Ware adds gold；Vegetarian noodles operation is completed when hot press at this time and drops to starting table surface height, and instruction movement mould group moves to bronze charging
Position, movement mould group opens the compressed air pipe being mounted in cleaning tracheae mounting base in motion process, to gold to be added
The vessel surface attachment pollutant of powder is cleared up, and is closed solenoid valve when moving the movement of mould group in place, is simultaneously closed off baffle gas
Cylinder withdraws baffle and leaves discharging trench bottom, and bronze falls on vessel and adds bronze position, then opens baffle cylinder baffle toward being pushed forward,
Discharging trench bottom is closed, movement mould group resets, and hot press starts plus Jin Zuoye.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without deviating from the technical principle of the utility model, several improvement and deformations can also be made, these change
It also should be regarded as the protection scope of the utility model into deformation.
Claims (10)
1. one kind is suitable for melamine resin powder hot forming automatic processing system, it is characterised in that:
It is described to include: suitable for melamine resin powder hot forming automatic processing system
Hold materials and parts, is formed with the appearance material channel penetrated through in a first direction；
First force device, includes first force-applying piece, and first force-applying piece is used for the forward direction along the first direction
Movement is so that active force of the melamine resin material held in materials and parts by the forward direction from the first direction；
Second force device, includes second force-applying piece, and second force-applying piece is used for along the reversed of the first direction
It moves so that the melamine resin material held in materials and parts is by the reversed active force from the first direction；
First gearshift, including a third force-applying piece, the third force-applying piece is for movement in a second direction so that by institute
It states the second force-applying piece and releases the melamine resin material for holding materials and parts and be moved to the first default of a preset plane in a second direction
Position；
Second displacement device, including the 4th force-applying piece, the 4th force-applying piece along third direction for moving so as to be located at
Melamine resin material in the preset plane is moved to the second predeterminated position of the preset plane along third direction；
Charging gear, for positive the second force into the appearance materials and parts and the insertion appearance materials and parts from the first direction
Melamine resin material is added in the capaciting material groove that part is constituted；
Transmitting device, for by the melamine resin material transferring in the preset plane into process equipment；
Controller, for controlling first force device, the second force device, the first gearshift, second displacement dress
It sets, the movement of charging gear and transmitting device.
2. according to claim 1 be suitable for melamine resin powder hot forming automatic processing system, it is characterised in that: described
Holding the appearance material channel in materials and parts is cylindrical shape.
3. according to claim 1 be suitable for melamine resin powder hot forming automatic processing system, it is characterised in that: described
First force device further include:
Driving device, for driving movement of first force-applying piece on first direction.
4. according to claim 1 be suitable for melamine resin powder hot forming automatic processing system, it is characterised in that: described
Second force device further include:
Driving device, for driving movement of second force-applying piece on first direction.
5. according to claim 1 be suitable for melamine resin powder hot forming automatic processing system, it is characterised in that: described
First gearshift further include:
Driving device, for drive the third force-applying piece in a second direction on movement.
6. according to claim 1 be suitable for melamine resin powder hot forming automatic processing system, it is characterised in that: described
Second displacement device further include:
Driving device, for driving movement of the 4th force-applying piece on third direction.
7. according to claim 1 be suitable for melamine resin powder hot forming automatic processing system, it is characterised in that: described
First direction is not parallel with second direction.
8. according to claim 1 be suitable for melamine resin powder hot forming automatic processing system, it is characterised in that: described
Second direction is parallel with plane locating for the outlet for holding material channel.
9. according to claim 1 be suitable for melamine resin powder hot forming automatic processing system, it is characterised in that: described
Second direction is not parallel to each other with third direction, wherein the plane that the second direction and third direction are constituted with it is described pre-
If plane is parallel.
10. according to claim 3 or 4 be suitable for melamine resin powder hot forming automatic processing system, it is characterised in that:
The driving device uses hydraulic drive mechanism.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201822042350.0U CN209335934U (en) | 2018-12-06 | 2018-12-06 | Suitable for melamine resin powder hot forming automatic processing system |
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| CN201822042350.0U CN209335934U (en) | 2018-12-06 | 2018-12-06 | Suitable for melamine resin powder hot forming automatic processing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109382957A (en) * | 2018-12-06 | 2019-02-26 | 潮州亚斯兰自动化科技有限公司 | Suitable for melamine resin powder hot forming automatic processing system |
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2018
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109382957A (en) * | 2018-12-06 | 2019-02-26 | 潮州亚斯兰自动化科技有限公司 | Suitable for melamine resin powder hot forming automatic processing system |
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